CN110091504B - Spin-drying equipment and control method thereof - Google Patents
Spin-drying equipment and control method thereof Download PDFInfo
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- CN110091504B CN110091504B CN201810097990.3A CN201810097990A CN110091504B CN 110091504 B CN110091504 B CN 110091504B CN 201810097990 A CN201810097990 A CN 201810097990A CN 110091504 B CN110091504 B CN 110091504B
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- 238000000034 method Methods 0.000 title claims abstract description 17
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- 238000010146 3D printing Methods 0.000 claims abstract description 11
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- 230000001133 acceleration Effects 0.000 claims description 9
- 238000012805 post-processing Methods 0.000 abstract description 3
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- 230000037431 insertion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
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- 239000000843 powder Substances 0.000 description 2
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- 238000009825 accumulation Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- 238000000016 photochemical curing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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Abstract
本发明提供了一种甩干设备及其控制方法。该甩干设备适用于去除三维打印工件上附着的液态树脂,其包括:一主轴;一托架,与所述主轴固定连接,用于承载所述工件绕所述主轴旋转;一第一驱动装置,用于通过一传动部件驱使所述主轴旋转;以及一第二驱动装置,通过一离合器与所述主轴连接;其中,所述第一驱动装置的最高转速大于所述第二驱动装置的最高转速,所述第二驱动装置的转速以及转动角度是可控的。本发明的甩干设备能够快速地去除工件上附着的液态树脂,且便于与其它设备构成三维打印的后处理流水线。
The invention provides a drying device and a control method thereof. The drying device is suitable for removing liquid resin attached to a three-dimensional printing workpiece, and comprises: a main shaft; a bracket fixedly connected to the main shaft for carrying the workpiece to rotate around the main shaft; a first driving device , for driving the main shaft to rotate through a transmission component; and a second driving device, connected with the main shaft through a clutch; wherein, the maximum speed of the first driving device is greater than that of the second driving device. , the rotation speed and rotation angle of the second driving device are controllable. The drying device of the invention can quickly remove the liquid resin attached to the workpiece, and is convenient to form a post-processing line of three-dimensional printing with other devices.
Description
技术领域technical field
本发明主要涉及三维打印,尤其涉及一种适用于去除三维打印工件上附着的液态树脂的甩干设备及该甩干设备的控制方法。The invention mainly relates to three-dimensional printing, in particular to a drying device suitable for removing liquid resin attached to a three-dimensional printing workpiece and a control method of the drying device.
背景技术Background technique
三维打印技术,是以计算机三维设计模型为蓝本,通过软件分层离散和数控成型系统,利用激光束、热熔喷嘴等方式将金属粉末、陶瓷粉末、塑料、细胞组织等特殊材料进行逐层堆积黏结,最终叠加成型,制造出实体产品。与传统制造业通过模具、车铣等机械加工方式对原材料进行定型、切削以最终生产成品不同,三维打印将三维实体变为若干个二维平面,通过对材料处理并逐层叠加进行生产,大大降低了制造的复杂度。这种数字化制造模式不需要复杂的工艺、不需要庞大的机床、不需要众多的人力,直接从计算机图形数据中便可生成任何形状的零件,使生产制造得以向更广的生产人群范围延伸。The 3D printing technology is based on the computer 3D design model. Through the software layered discrete and numerical control molding system, the metal powder, ceramic powder, plastic, cell tissue and other special materials are stacked layer by layer by means of laser beams, hot melt nozzles, etc. Bonded, and finally superimposed to create a solid product. Different from the traditional manufacturing industry, which uses molds, turning and milling and other mechanical processing methods to shape and cut raw materials to finally produce finished products, three-dimensional printing transforms three-dimensional entities into several two-dimensional planes. Reduced manufacturing complexity. This digital manufacturing mode does not require complex processes, huge machine tools, or a lot of manpower. Parts of any shape can be generated directly from computer graphics data, enabling manufacturing to extend to a wider range of production groups.
光固化法是目前较为成熟的一种三维打印技术,其是利用光敏树脂被紫外光照射后发生固化的原理进行材料累加成型。具体来说,光固化法是通过紫外线对盛放于容器中的液态光敏树脂的表面进行照射,形成一层固化的光敏树脂,而后将该层固化的光敏树脂下降一定距离,并在其上涂覆液态光敏树脂,再利用紫外光对液态光敏树脂进行照射,以形成下一层固化的光敏树脂,如此往复,以最终形成所要打印的三维工件。由上述的描述可知,打印完成的工件是浸没在液态光敏树脂中的,在从液态光敏树脂中取出工件后,工件上通常会附着有不需要的光敏树脂,因此在后续的工序中还需要清除工件上附着的液态光敏树脂。The light curing method is a relatively mature three-dimensional printing technology, which uses the principle that the photosensitive resin is cured after being irradiated by ultraviolet light to carry out material accumulation molding. Specifically, the photocuring method is to irradiate the surface of the liquid photosensitive resin contained in the container with ultraviolet rays to form a layer of cured photosensitive resin, and then drop the layer of cured photosensitive resin by a certain distance, and coat it on it. Cover the liquid photosensitive resin, and then use ultraviolet light to irradiate the liquid photosensitive resin to form the next layer of cured photosensitive resin, and so on and so forth to finally form the three-dimensional workpiece to be printed. It can be seen from the above description that the printed workpiece is immersed in the liquid photosensitive resin. After the workpiece is taken out from the liquid photosensitive resin, the workpiece usually has unwanted photosensitive resin attached to it, so it needs to be removed in the subsequent process. Liquid photosensitive resin attached to the workpiece.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种适用于去除三维打印工件上附着的液态树脂的甩干设备及该甩干设备的控制方法,其能够快速地去除工件上附着的液态树脂,且便于与其它设备构成三维打印的后处理流水线。The technical problem to be solved by the present invention is to provide a drying device suitable for removing the liquid resin attached to the three-dimensional printing workpiece and a control method of the drying device, which can quickly remove the liquid resin attached to the workpiece, and is convenient for mixing with the workpiece. Other equipment forms the post-processing pipeline for 3D printing.
为解决上述技术问题,本发明提供了一种甩干设备,适用于去除三维打印工件上附着的液态树脂,包括:一主轴;一托架,与所述主轴固定连接,用于承载所述工件绕所述主轴旋转;一第一驱动装置,用于通过一传动部件驱使所述主轴旋转;以及一第二驱动装置,通过一离合器与所述主轴连接;其中,所述第一驱动装置的最高转速大于所述第二驱动装置的最高转速,所述第二驱动装置的转速以及转动角度是可控的。In order to solve the above technical problems, the present invention provides a drying device suitable for removing liquid resin attached to a three-dimensional printing workpiece, comprising: a main shaft; a bracket fixedly connected to the main shaft for carrying the workpiece Rotating around the main shaft; a first driving device for driving the main shaft to rotate through a transmission component; and a second driving device connecting with the main shaft through a clutch; wherein, the highest of the first driving device The rotational speed is greater than the maximum rotational speed of the second driving device, and the rotational speed and the rotation angle of the second driving device are controllable.
在本发明的一实施例中,所述甩干设备在对所述工件进行甩干时包括所述主轴从静止到一第一转速旋转的加速阶段和所述主轴以所述第一转速旋转的甩干阶段,在所述加速阶段的至少一部分,所述第一驱动装置和所述第二驱动装置共同驱动所述主轴旋转。In an embodiment of the present invention, when the drying device spins the workpiece, it includes an acceleration stage in which the main shaft rotates from a stationary state to a first rotation speed and a period in which the main shaft rotates at the first rotation speed. In the spin-drying stage, in at least a part of the acceleration stage, the first driving device and the second driving device jointly drive the main shaft to rotate.
在本发明的一实施例中,所述甩干设备在对所述工件进行甩干时包括所述主轴以一第一转速旋转的甩干阶段和所述主轴从所述第一转速旋转到静止的减速阶段,所述托架具有一初始位置,在所述减速阶段中,所述第二驱动装置通过所述离合器驱使所述主轴转动,并控制所述第二驱动装置的所述转动角度,以使所述托架在静止时处于所述初始位置。In an embodiment of the present invention, when the drying device spins the workpiece, it includes a spin-drying stage in which the main shaft rotates at a first rotational speed and the main shaft rotates from the first rotational speed to a standstill. In the deceleration stage, the bracket has an initial position, and in the deceleration stage, the second driving device drives the main shaft to rotate through the clutch, and controls the rotation angle of the second driving device, so that the bracket is in the initial position when stationary.
在本发明的一实施例中,所述甩干设备在对所述工件进行甩干时包括所述主轴以一第一转速旋转的甩干阶段和所述主轴从所述第一转速旋转到静止的减速阶段,在所述减速阶段,所述第二驱动装置通过所述离合器对所述主轴进行减速。In an embodiment of the present invention, when the drying device spins the workpiece, it includes a spin-drying stage in which the main shaft rotates at a first rotational speed and the main shaft rotates from the first rotational speed to a standstill. In the deceleration stage, the second driving device decelerates the main shaft through the clutch.
在本发明的一实施例中,在所述甩干阶段,所述离合器断开所述第二驱动装置与所述主轴的连接,所述第一驱动装置驱使所述主轴以所述第一转速旋转。In an embodiment of the present invention, in the drying stage, the clutch disconnects the second driving device from the main shaft, and the first driving device drives the main shaft to rotate at the first rotational speed rotate.
在本发明的一实施例中,所述托架包括一横臂和一纵臂,所述横臂和所述纵臂连接成T字型,所述横臂上具有用于容纳一托盘的一容纳空间,所处托盘用于盛放所述工件,所述纵臂还与所述主轴固定连接。In an embodiment of the present invention, the bracket includes a transverse arm and a longitudinal arm, the transverse arm and the longitudinal arm are connected in a T-shape, and the transverse arm has a tray for accommodating a tray. The accommodating space, where the tray is used to hold the workpiece, and the trailing arm is also fixedly connected with the main shaft.
在本发明的一实施例中,所述托架包括一横臂和一纵臂,所述横臂和所述纵臂连接成T字型,所述横臂上具有用于容纳一托盘的一容纳空间,所处托盘用于盛放所述工件,所述纵臂还与所述主轴固定连接,所述初始位置为所述横臂处于水平的位置。In an embodiment of the present invention, the bracket includes a transverse arm and a longitudinal arm, the transverse arm and the longitudinal arm are connected in a T-shape, and the transverse arm has a tray for accommodating a tray. The accommodating space, where the pallet is used to hold the workpiece, the longitudinal arm is also fixedly connected with the main shaft, and the initial position is the horizontal position of the transverse arm.
在本发明的一实施例中,还包括角度感测装置,用于感测所述主轴的角度。In an embodiment of the present invention, an angle sensing device is further included for sensing the angle of the main shaft.
在本发明的一实施例中,所述角度感测装置包括定位盘和光电开关,所述定位盘跟随所述主轴同步旋转,所述定位盘在一圆周上设置有一个或多个通光区域和一个或多个阻光区域,所述光电开关与所述圆周相邻设置,用于根据所述通光区域和所述阻光区域的切换进行开关切换。In an embodiment of the present invention, the angle sensing device includes a positioning plate and a photoelectric switch, the positioning plate rotates synchronously with the main shaft, and the positioning plate is provided with one or more light-transmitting areas on a circumference and one or more light-blocking regions, the photoelectric switch is arranged adjacent to the circumference, and is used for switching according to the switching of the light-passing region and the light-blocking region.
在本发明的一实施例中,所述传动部件为皮带或齿轮组。In an embodiment of the present invention, the transmission component is a belt or a gear set.
在本发明的一实施例中,所述第二驱动装置为步进电机。In an embodiment of the present invention, the second driving device is a stepping motor.
在本发明的一实施例中,所述离合器为电磁离合器。In an embodiment of the present invention, the clutch is an electromagnetic clutch.
本发明的另一方面提供了一种甩干设备的控制方法,适用于控制如上所述的甩干设备,其包括:a.闭合所述离合器,使所述第一驱动装置和所述第二驱动装置共同驱动所述主轴旋转;b.当所述主轴的转速等于所述第一转速或大于所述第二驱动装置的最高转速时,断开所述离合器,停止所述第二驱动装置对所述主轴的驱动;以及c.使所述第一驱动装置继续驱动所述主轴旋转,以使所述主轴以所述第一转速旋转。Another aspect of the present invention provides a method for controlling a drying device, which is suitable for controlling the drying device as described above, comprising: a. closing the clutch to make the first driving device and the second driving device The driving devices jointly drive the main shaft to rotate; b. When the rotational speed of the main shaft is equal to the first rotational speed or greater than the maximum rotational speed of the second driving device, disconnect the clutch and stop the pair of second driving devices driving of the main shaft; and c. causing the first driving device to continue to drive the main shaft to rotate, so that the main shaft rotates at the first rotational speed.
在本发明的一实施例中,在步骤c后还包括:d.使所述第一驱动装置停止驱动所述主轴旋转,闭合所述离合器,使所述第二驱动装置对所述主轴进行减速。In an embodiment of the present invention, after step c, the method further includes: d. stopping the first driving device from driving the main shaft to rotate, closing the clutch, and causing the second driving device to decelerate the main shaft .
在本发明的一实施例中,在步骤c后还包括:e.使所述第一驱动装置停止驱动所述主轴旋转,闭合所述离合器,所述第二驱动装置驱使所述主轴转动,并控制所述第二驱动装置的所述转动角度,以使所述托架在静止时处于所述初始位置。In an embodiment of the present invention, after step c, it further includes: e. stopping the first driving device from driving the main shaft to rotate, closing the clutch, the second driving device driving the main shaft to rotate, and The rotation angle of the second driving device is controlled so that the carriage is at the initial position when it is stationary.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明的甩干设备具有第一驱动装置和第二驱动装置,在加速阶段可以使该二个驱动装置同时驱动主轴转动,以使主轴快速地达到第一转速,在甩干阶段仅利用第一驱动装置驱动主轴转动,在减速阶段可以使第二驱动装置对主轴进行减速,加快了主轴的减速,并可以控制第二驱动装置的转动角度,以可以使主轴回到初始位置,此时可以方便地对工件进行放入或取出。The drying device of the present invention has a first driving device and a second driving device. In the acceleration stage, the two driving devices can drive the main shaft to rotate at the same time, so that the main shaft can quickly reach the first rotation speed. In the drying stage, only the first driving device is used. The driving device drives the main shaft to rotate, and in the deceleration stage, the second driving device can decelerate the main shaft, which speeds up the deceleration of the main shaft, and can control the rotation angle of the second driving device, so that the main shaft can return to the initial position, which is convenient at this time. The workpiece can be put in or taken out.
附图说明Description of drawings
图1是本发明一实施例的甩干设备的三维立体图。FIG. 1 is a three-dimensional perspective view of a drying device according to an embodiment of the present invention.
图2是本发明一实施例的甩干设备的甩干部件的三维立体图。FIG. 2 is a three-dimensional perspective view of a drying component of a drying device according to an embodiment of the present invention.
图3是本发明一实施例的甩干设备的甩干部件的俯视图。FIG. 3 is a top view of a drying component of a drying device according to an embodiment of the present invention.
图4是本发明一实施例的第一驱动装置的三维立体图。4 is a three-dimensional perspective view of a first driving device according to an embodiment of the present invention.
图5是本发明一实施例的第二驱动装置的三维立体图。5 is a three-dimensional perspective view of a second driving device according to an embodiment of the present invention.
图6是本发明一实施例的离合器分开时的状态示意图。FIG. 6 is a schematic diagram of a state when the clutch is disengaged according to an embodiment of the present invention.
图7是本发明一实施例的角度感测装置的三维立体图。FIG. 7 is a three-dimensional perspective view of an angle sensing device according to an embodiment of the present invention.
图8是本发明一实施例的甩干设备对工件进行甩干时主轴的转速与时间的关系示意图。8 is a schematic diagram showing the relationship between the rotational speed of the main shaft and the time when the drying apparatus according to an embodiment of the present invention dries the workpiece.
图9是本发明一实施例的甩干设备的控制方法的基本流程图。FIG. 9 is a basic flowchart of a control method of a drying device according to an embodiment of the present invention.
具体实施方式Detailed ways
为让本发明的上述目的、特征和优点能更明显易懂,以下结合附图对本发明的具体实施方式作详细说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其它不同于在此描述的其它方式来实施,因此本发明不受下面公开的具体实施例的限制。Numerous specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways than those described herein, and thus the present invention is not limited by the specific embodiments disclosed below.
如本申请和权利要求书中所示,除非上下文明确提示例外情形,“一”、“一个”、“一种”和/或“该”等词并非特指单数,也可包括复数。一般说来,术语“包括”与“包含”仅提示包括已明确标识的步骤和元素,而这些步骤和元素不构成一个排它性的罗列,方法或者设备也可能包含其他的步骤或元素。As shown in this application and in the claims, unless the context clearly dictates otherwise, the words "a", "an", "an" and/or "the" are not intended to be specific in the singular and may include the plural. Generally speaking, the terms "comprising" and "comprising" only imply that the clearly identified steps and elements are included, and these steps and elements do not constitute an exclusive list, and the method or apparatus may also include other steps or elements.
在本申请中,相对性的用语例如“下”、“上”、“水平”、“垂直”、“之下”、“之上”、“顶部”、“底部”等等应被理解为该段以及相关附图中所绘示的方位。此相对性的用语仅是为了方便说明之用,其并不代表其所叙述的装置需以特定方位来制造或运作。而关于接合、连接的用语例如“连接”、“互连”等,除非特别定义,否则可指两个结构是直接接触,或者亦可指两个结构并非直接接触,其中有其它结构设于此两个结构之间。且此关于接合、连接的用语亦可包括两个结构都可移动,或者两个结构都固定的情况。In this application, relative terms such as "below", "upper", "horizontal", "vertical", "below", "above", "top", "bottom" and the like should be understood as the The orientations depicted in the segments and related figures. This relative term is for convenience of description only, and does not imply that the device described needs to be manufactured or operated in a particular orientation. The terms of joining and connecting, such as "connection", "interconnection", etc., unless otherwise defined, may mean that the two structures are in direct contact, or may also mean that the two structures are not in direct contact, and other structures are provided here. between the two structures. And the terms of joining and connecting can also include the case where both structures are movable, or both structures are fixed.
图1是本发明一实施例的甩干设备的三维立体图。图2是本发明一实施例的甩干设备的甩干部件的三维立体图。请参考图1和图2,甩干设备1可以包括外壳组件10和设置于外壳组件10内的甩干部件20。FIG. 1 is a three-dimensional perspective view of a drying device according to an embodiment of the present invention. FIG. 2 is a three-dimensional perspective view of a drying component of a drying device according to an embodiment of the present invention. Referring to FIG. 1 and FIG. 2 , the drying
外壳组件10主要由支架和外壳构成,其形状可以如图1所示,主体部分为一四棱柱形,顶部为一三棱柱形。可以理解,外壳组件10还可以是其它形状,例如整体为四棱柱形、桶形等,本发明对此并不加以限制。在外壳组件10的一侧面上设置有门11。门11可以绕其一边缘转动,而被打开和关闭。当需要放入、取出工件时,可以打开门11以进行放入、取出工件的操作。当在对工件进行甩干时,关闭门11,以防止液态树脂溅出。外壳组件10上还可以设置有开关12,用于控制甩干部件20的启停。在另一实施例中,开关12还可以具有多档,每一档对应于甩干部件20的一转速,以实现甩干部件20转速的多档可调。The
图3是本发明一实施例的甩干设备的甩干部件的俯视图。请结合参考图2和图3,甩干部件20主要包括主轴21、托架22、第一驱动装置23和第二驱动装置25。FIG. 3 is a top view of a drying component of a drying device according to an embodiment of the present invention. Please refer to FIG. 2 and FIG. 3 , the drying
请结合参考图1和图2,主轴21架设于外壳组件10上相对的两个侧面,以为托架22提供一旋转轴。在图1所示的实施例中,主轴21架设外壳组件10的前侧面(门11所在的侧面)和后侧面上,且位于门11的上方。Please refer to FIG. 1 and FIG. 2 in combination, the
请继续参考图2和图3,托架22与主轴21固定连接,托架22主要用于承载工件,以在第一驱动装置23和/或第二驱动装置25驱动主轴21旋转时,托架22跟随主轴21旋转,以在离心力的作用下去除附着在工件上液态树脂。托架22包括横臂22a和纵臂22b,横臂22a和纵臂22b连接成T字型,横臂22a上具有用于容纳托盘100的容纳空间22a1,纵臂22b与主轴21固定连接。其中,托盘100用于盛放打印好的三维工件。优选地,横臂22a采用镂空的金属板制成,以利于甩干时液态树脂的排出。在一优选的实施例中,在横臂22a的容纳空间22a1内还可以设置有用于固定工件的固定部件22a2,以避免在托盘2内的工件在跟随甩干部11旋转时,工件晃动、移动、摔落等造成工件间互相碰撞、摩擦等造成的损伤。在一实施例中,在甩干部件20静止时,横臂22a的容纳空间22a1的开口正对着门11,以利于方便地对工件进行放入和取出。如图2所示,纵臂22b与横臂22a连接的一端可以分开为两个分支,而远离横臂22a的一端是整合的,也就是说纵臂22b具有类似于“Y”的形状。在一优选的实施例中,可以将主轴21设置于托架22的重量平衡处,此时托架22在主轴21两侧的重量相等或大约相等,可以使托架22在旋转时保持平衡,避免不必要的振动。更优选地,可以将主轴21沿水平方向布置,此时托架22是在竖直方向进行旋转。Please continue to refer to FIG. 2 and FIG. 3 , the
图4是本发明一实施例的第一驱动装置的三维立体图。请结合参考图2至图4,第一驱动装置23通过传动部件24与主轴21连接,以将第一驱动装置23的转动传递至主轴21。第一驱动装置23可以是电动机、气动马达、内燃机、外燃机等。第一驱动装置23优选地具有650rpm的最高转速。在一实施例中,第一驱动装置23可以固定于外壳组件10的后侧面(与门11相对的侧面)。在图2至图4所示的实施例中,传动部件24为皮带,但可以理解,传动部件24还可以是齿轮组、链条等,本发明对此并不加以限制。4 is a three-dimensional perspective view of a first driving device according to an embodiment of the present invention. Please refer to FIG. 2 to FIG. 4 , the
图5是本发明一实施例的第二驱动装置的三维立体图。图6是本发明一实施例的离合器分开时的状态示意图。请结合参考图2、图3、图5和图6,第二驱动装置25通过离合器26与主轴21连接,在离合器26闭合时(如图5所示),第二驱动装置25可以驱使主轴21旋转,在离合器26分开时(如图6所示),第二驱动器25的转动无法传递至主轴21。第二驱动装置25与第一驱动装置23相比,其具有较低的转速,但其的转速以及转动角度可控。具体来说,第一驱动装置23的最高转速可以大于第二驱动装置25的最高转速。第二驱动装置25同样可以是电动机、气动马达、内燃机、外燃机等,优选地第二驱动装置25为步进电机。在一实施例中,第二驱动装置25可以固定于外壳组件10的后侧面(与门11相对的侧面)。离合器26可以优选地为电磁离合器。5 is a three-dimensional perspective view of a second driving device according to an embodiment of the present invention. FIG. 6 is a schematic diagram of a state when the clutch is disengaged according to an embodiment of the present invention. Please refer to FIG. 2 , FIG. 3 , FIG. 5 and FIG. 6 , the
图7是本发明一实施例的角度感测装置的三维立体图。请参考图2、图6和图7,甩干部件20还可以包括角度感测装置27,用于感测主轴21的角度。角度感测装置27可以包括光电开关27a和定位盘27b。定位盘27b与主轴21固定,跟随主轴21同步旋转。定位盘27b在一圆周上设置一个或多个通光区域27b1和一个或多个阻光区域27b2。光电开关27a与通光区域27b1和阻光区域27b2所在的圆周相邻设置,用于根据通光区域27b1和阻光区域27b2的切换来进行开关的切换。具体来说,光电开关27a具有相对设置的两端,其中一端设置有发光组件,另一端设置有光敏组件,当通光区域27b1位于这两端之间时,光敏组件可以接收到发光组件发出的光,此时开关处于开状态,当阻光区域27b2位于这两端之间时,光敏组件无法接收到发光组件发出的光,此时开关处于关状态。角度感测装置27可以通过光电开关27a的开启关断的切换而产生的信号来确定主轴21的角度。在图7所示出的实施例中,定位盘27b上仅有一个狭缝(通光区域27b1),主轴21每转一圈,光电开关27a会产生一个开状态,根据相邻的两个开状态之间的间隔时长即可推算出主轴21的转速,再根据转速以及主轴21转动的时间即可算出主轴21的角度。在一些实施例中,在定位盘27b上可以对通光区域27b1进行编码,通过光电开关27a所产生的相应的编码信号即可得到主轴21的角度。FIG. 7 is a three-dimensional perspective view of an angle sensing device according to an embodiment of the present invention. Please refer to FIG. 2 , FIG. 6 and FIG. 7 , the drying
图8是本发明一实施例的甩干设备对工件进行甩干时主轴的转速与时间的关系示意图,其中横轴为时间t,纵轴为转速rpm。请参考图8,甩干设备1对工件进行甩干时主要包括加速阶段t1、甩干阶段t2和减速阶段t3。8 is a schematic diagram showing the relationship between the rotational speed of the main shaft and time when the drying apparatus according to an embodiment of the present invention dries the workpiece, wherein the horizontal axis is time t, and the vertical axis is rotational speed rpm. Please refer to FIG. 8 , when the
在加速阶段t1,主轴21从静止(转速为零)被驱动至第一转速r1。在一优选的实施例中,主轴21在静止时,主轴21位于一初始位置,该初始位置例如可以是托架22的容纳空间22a1的开口正对着门11时的位置,以利于方便地放入工件。在另一实施例中,主轴21的初始位置可以是使托架22的横臂22a处于水平的位置。在一实施例中,在加速阶段t1内,可以由第一驱动装置23单独驱动主轴21旋转。在一优选的实施例中,在加速阶段t1内的至少一部分时间,可以由第一驱动装置23和第二驱动装置25共同驱动主轴21旋转,如此可以使主轴21更快地达到第一转速r1。具体来说,可以在主轴21的转速为零到第二驱动装置25的最高转速的区间内,均可以闭合离合器26以使第二驱动装置25驱动主轴21。In the acceleration phase t1, the
在甩干阶段t2,离合器26断开第二驱动装置25与主轴21的连接,使第一驱动装置23单独驱动主轴21以第一转速r1旋转。In the drying stage t2, the clutch 26 disconnects the connection between the
在减速阶段t3,第一驱动装置23停止对主轴21的驱动,使主轴21的转速从第一转速r1减速至零。在一实施例中,在减速阶段t3内,离合器26闭合,使第二驱动装置25对主轴21进行减速。具体来说,当主轴21的转速大于第二驱动装置25的最高转速时,闭合离合器26,可以利用第二驱动装置25的低转速和/或电机的自然阻尼对主轴21进行减速;当主轴21的转速小于第二驱动装置25的最高转速时,闭合离合器26,可以利用第二驱动装置25带动着主轴21转动,并逐渐降低第二驱动装置25的转速以对主轴21进行减速。在另一优选的实施例中,在减速阶段t3,闭合离合器26,使第二驱动装置25驱使主轴21转动,并控制第二驱动装置25的转动角度,以使主轴21在静止时回到初始位置。该初始位置例如可以是托架22在静止时,其容纳空间22a1的开口正对着门11的位置,以利于方便地取出工件。该初始位置还可以是主轴21的初始位置可以是使托架22的横臂22a处于水平的位置。可以理解,主轴21的角度可以通过角度感测装置27感测得到,并据以计算主轴21的该角度与初始位置之间的角度,进而可以推算出为使主轴21回到初始位置,第二驱动装置25需要转动的角度。In the deceleration stage t3 , the
可以理解,甩干设备1可以和清洗机、吹干机、紫外光光固化机等构成流水线设备,以对工件进行流水线的后处理。进一步,这些设备的工件放入/取出口可以设置在同一高度上,并可以利用机械臂等来执行放入/取出工件的操作,实现完全自动化的流水线。It can be understood that the
图9是本发明一实施例的甩干设备的控制方法的基本流程图。请参考图9,控制方法30可以包括:FIG. 9 is a basic flowchart of a control method of a drying device according to an embodiment of the present invention. Referring to FIG. 9, the
步骤31:闭合离合器,使第一驱动装置和第二驱动装置共同驱动主轴旋转;Step 31: closing the clutch, so that the first driving device and the second driving device jointly drive the main shaft to rotate;
步骤32:当主轴的转速等于第一转速或大于第二驱动装置的最高转速时,断开离合器,停止第二驱动装置对主轴的驱动;Step 32: when the rotational speed of the main shaft is equal to the first rotational speed or greater than the maximum rotational speed of the second driving device, disconnect the clutch and stop the driving of the main shaft by the second driving device;
步骤33:使第一驱动装置继续驱动主轴旋转,以使主轴以第一转速旋转。Step 33: The first driving device continues to drive the main shaft to rotate, so that the main shaft rotates at the first rotational speed.
控制方法30可以用于控制如上所介绍的甩干设备1。The
在步骤31中,可以在主轴21静止的状态闭合离合器26,也可以在主轴21旋转的状态闭合离合器26。优选地,在闭合离合器26时,第二驱动装置25具有与主轴21相匹配的转速。In
在步骤32中,主轴21的转速可以通过角度感测装置27获得。In
在步骤33中,在主轴21以第一转速r1旋转时,第一驱动装置23优选地处于额定的转速。In
在一些实施例中,控制方法30还可以包括:In some embodiments, the
步骤34:使第一驱动装置停止驱动主轴旋转,闭合离合器,使第二驱动装置对主轴进行减速;Step 34: stop the first driving device from driving the main shaft to rotate, close the clutch, and make the second driving device decelerate the main shaft;
步骤35:第二驱动装置驱使主轴转动,并控制第二驱动装置的转动角度,以使托架在静止时处于初始位置。Step 35: The second driving device drives the main shaft to rotate, and controls the rotation angle of the second driving device, so that the bracket is at the initial position when it is stationary.
在步骤34中,可以在主轴21的转速大于第二驱动装置25的转速的状态下闭合离合器26,以利用第二驱动装置25的低转速对主轴21进行减速。In
在步骤35中,可以通过角度感测装置27来获取主轴21的角度,并根据主轴21的角度与初始角度的位置关系计算出使主轴21回到初始位置所需转动的角度,进而可以求出第二驱动装置25驱动主轴21回到初始位置所需转动的角度。In
虽然本发明已参照当前的具体实施例来描述,但是本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本发明,在没有脱离本发明精神的情况下还可作出各种等效的变化或替换,因此,只要在本发明的实质精神范围内对上述实施例的变化、变型都将落在本申请的权利要求书的范围内。Although the present invention has been described with reference to the present specific embodiments, those of ordinary skill in the art will recognize that the above embodiments are only used to illustrate the present invention, and can be made without departing from the spirit of the present invention Various equivalent changes or substitutions, therefore, as long as the changes and modifications to the above-mentioned embodiments within the spirit and scope of the present invention will fall within the scope of the claims of the present application.
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