CN110089636A - A kind of stoving process of fresh grain stillage feed - Google Patents
A kind of stoving process of fresh grain stillage feed Download PDFInfo
- Publication number
- CN110089636A CN110089636A CN201910197529.XA CN201910197529A CN110089636A CN 110089636 A CN110089636 A CN 110089636A CN 201910197529 A CN201910197529 A CN 201910197529A CN 110089636 A CN110089636 A CN 110089636A
- Authority
- CN
- China
- Prior art keywords
- fresh grain
- grain stillage
- incubator
- feed
- moisture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K30/00—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs
- A23K30/20—Dehydration
Abstract
The invention discloses a kind of stoving process of fresh grain stillage feed, specifically includes the following steps: 65% moisture fresh grain stillage first carries out level-one drying process, dehydration to 35% moisture fresh grain stillage by stirring pneumatic drier;Then de- rice husk processing is carried out by mechanical sifter to 35% moisture fresh grain stillage of acquisition, the rice husk of acquisition is supplied to the straight burning hot air of stirring pneumatic drier work for chaff-fired boiler burning;Vapojet dryer finally is led to 35% moisture fresh grain stillage of de- rice husk and carries out secondary drying processing, dehydration to 12% moisture fresh grain stillage, the hot steam that the rice husk of acquisition is supplied to hot steam drying machine to work for chaff-fired boiler burning.
Description
Technical field
Invention is related to stoving process technical field, specially a kind of stoving process of fresh grain stillage feed.
Background technique
It is well known that distillers ' grains are a kind of traditional auxiliary fodders, still, with the increase of vinasse yield and industrial right
The raising that feeding quality requires, the way that fresh grain stillage is directly used in feed is unrealistic, the quality and storage of Yao Tigao lees feeds
Deposit the time, it is necessary to be processed.From the perspective of vinasse processing, vinasse drying is more thorough method, in west prosperity
There has been mature semisolid vinasse dry treatment process in country, and this vinasse are different from the distinctive spirit stillage in China.And
And the stoving process of current fresh grain stillage feed, problem of environmental pollution can not thoroughly be solved by still remaining, and product yield is low, be raised
It is poor and the problem of a large amount of energy can be wasted with being worth.
Summary of the invention
The stoving process for being designed to provide a kind of fresh grain stillage feed of invention, to solve to propose in above-mentioned background technique
The problem of.
To achieve the above object, invention provides the following technical solutions: a kind of stoving process of fresh grain stillage feed, specific to wrap
Include following steps:
Step 1: 65% moisture fresh grain stillage first carries out level-one drying process, dehydration to 35% moisture by stirring pneumatic drier
Fresh grain stillage;
Step 2: and then de- rice husk processing, the rice husk of acquisition are carried out by mechanical sifter to 35% moisture fresh grain stillage of acquisition
The straight burning hot air of stirring pneumatic drier work is supplied to for chaff-fired boiler burning;
Step 3: Vapojet dryer finally is led to 35% moisture fresh grain stillage of de- rice husk and carries out secondary drying processing, dehydration is extremely
12% moisture fresh grain stillage, the hot steam that the rice husk of acquisition is supplied to hot steam drying machine to work for chaff-fired boiler burning.
Preferably, it is provided between the chaff-fired boiler and the stirring pneumatic drier for being carried out to straight burning hot air
The dust removal filter of dust separation.
Preferably, the hot steam drying machine includes incubator, drying box, conveying device, feed hopper, discharge bucket, heat steaming
Vapor inlet and condensation-water drain, the interior setting drying box of the incubator, the interior setting conveying device of the drying box, institute
The top for stating drying box one end connects the feed hopper, and the lower part of the drying box other end connects the discharge bucket, the guarantor
One end upper surface of incubator connects the hot steam import, and one end lower surface of the incubator connects the condensation-water drain.
Preferably, the upper end of the feed hopper extends to outside the upper surface of the incubator, and the lower end of the discharge bucket is prolonged
Outside the lower surface for reaching the incubator, the surrounding edge and the incubator of the incubator and the feed hopper and discharging
The surrounding edge sealing welding of bucket.
Preferably, the lower end consistency from top to bottom of one end of the conveying device and the feed hopper is arranged, the conveying device
The other end and the discharge bucket upper end consistency from top to bottom be arranged.
Preferably, the hot steam import is connect by pipeline with the steam (vapor) outlet of the chaff-fired boiler, the condensed water
Outlet is connect by water-delivery pump with pipeline with the water inlet of the chaff-fired boiler.
Compared with prior art, advantageous effect of the invention is: the stoving process of the fresh grain stillage feed is segmented using second level
Dry process combination, the dry fresh grain stillage moisture of level-one are down to 35% or so from 65%;Secondary drying drops fresh grain stillage moisture from 35%
To 12%, safe storage is realized;In level-one drying process, fresh grain stillage moisture content is high, belongs to constant-rate drying period, this section
Drying purpose improves dried medium temperature using rapid, high volume dehydration as very wise move, increases heat transfer and mass transfer force, the drying of this section
Medium uses the straight burning hot air through dust separation, and for temperature at 500 DEG C or so, the huge temperature difference and moisture pressure difference promote fresh grain stillage
Moisture fast vaporizing, fresh grain stillage temperature rise are not above the adiabatic saturation temperature of humid air under this state.Level-one dries discharge, material temperature
At 50 DEG C or so, as the volatile ingredient that chemically burns contained in hot-air, if pollution can be generated to vinasse, factually test table
Bright, level-one drying time is shorter, and quick heat and mass is carried out around fresh grain stillage particle, is covered with a large amount of humid air, belongs to non-
Equilibrium state, harmful components are also difficult to be adsorbed by fresh grain stillage at this time, and the dry first stage is to be completed, so will not produce to vinasse
Raw pollution;The rice husk prepared in entire technique is supplied to chaff-fired boiler to burn to required for level-one drying and secondary drying offer
Energy, economize on resources.
Detailed description of the invention
Fig. 1 is a kind of stoving process flow diagram of fresh grain stillage feed;
Fig. 2 is a kind of hot steam drier structure schematic diagram of the stoving process of fresh grain stillage feed.
In figure: 11- incubator;12- drying box;13- conveying device;14- feed hopper;15- discharge bucket;16- hot steam into
Mouthful;17- condensation-water drain.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1 and Fig. 2 are please referred to, invention provides a kind of technical solution: a kind of stoving process of fresh grain stillage feed, it is specific to wrap
Include following steps:
Step 1: 65% moisture fresh grain stillage first carries out level-one drying process, dehydration to 35% moisture by stirring pneumatic drier
Fresh grain stillage;
Step 2: and then de- rice husk processing, the rice husk of acquisition are carried out by mechanical sifter to 35% moisture fresh grain stillage of acquisition
The straight burning hot air of stirring pneumatic drier work is supplied to for chaff-fired boiler burning;
Step 3: Vapojet dryer finally is led to 35% moisture fresh grain stillage of de- rice husk and carries out secondary drying processing, dehydration is extremely
12% moisture fresh grain stillage, the hot steam that the rice husk of acquisition is supplied to hot steam drying machine to work for chaff-fired boiler burning.
It is provided between the chaff-fired boiler and the stirring pneumatic drier for being dusted only to straight burning hot air
The dust removal filter of change.
The hot steam drying machine includes incubator 11, drying box 12, conveying device 13, feed hopper 14, discharge bucket 15, heat
Steam inlet 16 and condensation-water drain 17, the interior setting drying box 12 of the incubator 11, the drying box 12 is interior to be arranged institute
Conveying device 13 is stated, the top of described 12 one end of drying box connects the feed hopper 14, the lower part of 12 other end of drying box
The discharge bucket 15 is connected, one end upper surface of the incubator 11 connects the hot steam import 16, the incubator 11
One end lower surface connects the condensation-water drain 17.
The upper end of the feed hopper 14 extends to outside the upper surface of the incubator 11, and the lower end of the discharge bucket 15 extends
To outside the lower surface of the incubator 11, the surrounding edge and the incubator 11 of the incubator 11 and the feed hopper 14
With the surrounding edge sealing welding of discharge bucket 15.
The lower end consistency from top to bottom of one end of the conveying device 13 and the feed hopper 14 is arranged, the conveying device 13
The upper end consistency from top to bottom of the other end and the discharge bucket 15 is arranged.
The hot steam import 16 is connect by pipeline with the steam (vapor) outlet of the chaff-fired boiler, the condensation-water drain 17
It is connect by water-delivery pump with pipeline with the water inlet of the chaff-fired boiler.
Advantageous effect of the invention is: the stoving process of the fresh grain stillage feed, using the process combination of second level stage drying,
The dry fresh grain stillage moisture of level-one is down to 35% or so from 65%;Fresh grain stillage moisture is down to 12% from 35% by secondary drying, realizes safety
Storage;In level-one drying process, fresh grain stillage moisture content is high, belongs to constant-rate drying period, the drying purpose of this section is with quick
A large amount of dehydrations are very wise move, improve dried medium temperature, increase heat transfer and mass transfer force, and the dried medium of this section is used through dedusting
The straight burning hot air of purification, for temperature at 500 DEG C or so, the huge temperature difference and moisture pressure difference promote fresh grain stillage moisture fast vaporizing,
Fresh grain stillage temperature rise is not above the adiabatic saturation temperature of humid air under this state.Level-one dry discharge, material temperature at 50 DEG C or so, until
Chemically burn contained in the hot-air volatile ingredient, if can generate pollution to vinasse, factually test when showing that level-one is dry
Between it is shorter, quick heat and mass is carried out around fresh grain stillage particle, is covered with a large amount of humid air, belongs to nonequilibrium condition, at this time
Harmful components are also difficult to be adsorbed by fresh grain stillage, and the dry first stage is to be completed, so pollution will not be generated to vinasse;Entire work
The rice husk prepared in skill is supplied to chaff-fired boiler to burn, and dry to level-one and secondary drying provides required energy, saving money
Source.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art
Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to include these modifications and variations.
Claims (6)
1. a kind of stoving process of fresh grain stillage feed, it is characterised in that: specifically includes the following steps:
Step 1: 65% moisture fresh grain stillage first carries out level-one drying process, dehydration to 35% moisture by stirring pneumatic drier
Fresh grain stillage;
Step 2: and then de- rice husk processing, the rice husk of acquisition are carried out by mechanical sifter to 35% moisture fresh grain stillage of acquisition
The straight burning hot air of stirring pneumatic drier work is supplied to for chaff-fired boiler burning;
Step 3: Vapojet dryer finally is led to 35% moisture fresh grain stillage of de- rice husk and carries out secondary drying processing, dehydration is extremely
12% moisture fresh grain stillage, the hot steam that the rice husk of acquisition is supplied to hot steam drying machine to work for chaff-fired boiler burning.
2. a kind of stoving process of fresh grain stillage feed as described in claim 1, it is characterised in that: the chaff-fired boiler and institute
State the dust removal filter being provided between stirring pneumatic drier for being dusted purification to straight burning hot air.
3. a kind of stoving process of fresh grain stillage feed as described in claim 1, it is characterised in that: the hot steam drying machine
Including incubator (11), drying box (12), conveying device (13), feed hopper (14), discharge bucket (15), hot steam import (16) and
Condensation-water drain (17), the interior setting drying box (12) of the incubator (11), the interior setting of the drying box (12) are described defeated
It send device (13), the top of described drying box (12) one end connects the feed hopper (14), drying box (12) other end
Lower part connects the discharge bucket (15), and one end upper surface of the incubator (11) connects the hot steam import (16), described
One end lower surface of incubator (11) connects the condensation-water drain (17).
4. a kind of stoving process of fresh grain stillage feed as claimed in claim 3, it is characterised in that: the feed hopper (14)
Upper end extends to outside the upper surface of the incubator (11), and the lower end of the discharge bucket (15) extends to the incubator (11)
Outside lower surface, the surrounding edge and the incubator (11) and discharge bucket of the incubator (11) and the feed hopper (14)
(15) surrounding edge sealing welding.
5. a kind of stoving process of fresh grain stillage feed as claimed in claim 3, it is characterised in that: the conveying device (13)
One end and the lower end consistency from top to bottom of the feed hopper (14) be arranged, the other end of the conveying device (13) and the discharge bucket
(15) upper end consistency from top to bottom setting.
6. a kind of stoving process of fresh grain stillage feed as claimed in claim 3, it is characterised in that: the hot steam import
(16) connect with the steam (vapor) outlet of the chaff-fired boiler by pipeline, the condensation-water drain (17) by water-delivery pump and pipeline and
The water inlet of the chaff-fired boiler connects.
Priority Applications (1)
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CN201910197529.XA CN110089636A (en) | 2019-03-15 | 2019-03-15 | A kind of stoving process of fresh grain stillage feed |
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CN201910197529.XA CN110089636A (en) | 2019-03-15 | 2019-03-15 | A kind of stoving process of fresh grain stillage feed |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115449446A (en) * | 2022-09-02 | 2022-12-09 | 安徽省金裕皖酒业有限公司 | Health-preserving white spirit brewing slag material recycling system and method |
Citations (4)
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CN2570715Y (en) * | 2002-09-22 | 2003-09-03 | 朱杰 | Hot vapor continuous dehydrator |
CN105724778A (en) * | 2016-02-24 | 2016-07-06 | 齐芳 | Processing technology of distiller's grain feed |
CN106578408A (en) * | 2016-12-19 | 2017-04-26 | 绍兴市柯桥区湖塘鼎胜酒糟烘干厂 | Post-processing method for distillers' grains of rice wine and application |
CN207375935U (en) * | 2017-10-17 | 2018-05-18 | 佛山市金凯地过滤设备有限公司 | A kind of energy-efficient band drier |
-
2019
- 2019-03-15 CN CN201910197529.XA patent/CN110089636A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2570715Y (en) * | 2002-09-22 | 2003-09-03 | 朱杰 | Hot vapor continuous dehydrator |
CN105724778A (en) * | 2016-02-24 | 2016-07-06 | 齐芳 | Processing technology of distiller's grain feed |
CN106578408A (en) * | 2016-12-19 | 2017-04-26 | 绍兴市柯桥区湖塘鼎胜酒糟烘干厂 | Post-processing method for distillers' grains of rice wine and application |
CN207375935U (en) * | 2017-10-17 | 2018-05-18 | 佛山市金凯地过滤设备有限公司 | A kind of energy-efficient band drier |
Non-Patent Citations (3)
Title |
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刘旭等: "糟渣类高湿物料干制工艺和设备的研究", 《中南林业科技大学学报》 * |
陈俊英等: "过热蒸汽间歇干燥酒精糟研究", 《化学工程》 * |
黄亚东: "基于太阳能利用的酒糟连续干燥设备开发及应用研究", 《酿酒科技》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115449446A (en) * | 2022-09-02 | 2022-12-09 | 安徽省金裕皖酒业有限公司 | Health-preserving white spirit brewing slag material recycling system and method |
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Application publication date: 20190806 |
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