CN110082242B - Friction experiment device for testing friction performance of cutter coating - Google Patents
Friction experiment device for testing friction performance of cutter coating Download PDFInfo
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- CN110082242B CN110082242B CN201910469985.5A CN201910469985A CN110082242B CN 110082242 B CN110082242 B CN 110082242B CN 201910469985 A CN201910469985 A CN 201910469985A CN 110082242 B CN110082242 B CN 110082242B
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- 238000012360 testing method Methods 0.000 title claims abstract description 29
- 238000002474 experimental method Methods 0.000 title claims abstract description 20
- 239000011248 coating agent Substances 0.000 title claims abstract description 19
- 238000000576 coating method Methods 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 230000001105 regulatory effect Effects 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 230000001276 controlling effect Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013480 data collection Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
Abstract
The invention relates to the technical field of friction and wear tests, in particular to a friction experiment device for testing friction performance of a cutter coating. The invention comprises a rotation fixing mechanism, a cutting mechanism, a feeding action mechanism, a friction mechanism, a data acquisition mechanism and a pressure regulating mechanism; the rotary fixing mechanism comprises a three-jaw chuck and a first driving device for driving the three-jaw chuck to circumferentially rotate, and is fixedly arranged on the three-jaw chuck and used for a cylindrical workpiece in a friction experiment; the cutting mechanism comprises a base, a cutting base, a turret tool rest arranged on the cutting base and a tool arranged on the turret tool rest, wherein the tool is positioned beside the columnar workpiece. The invention can ensure enough contact pressure and has longer test time.
Description
Technical Field
The invention relates to the technical field of friction and wear tests, in particular to a friction experiment device for testing friction performance of a cutter coating.
Background
In the global competitive background, in order to improve the production and processing efficiency, the current industry generally adopts a very high cutting speed for the processing of the cutter, and under the severe processing condition of the high cutting state, extremely high mechanical stress and temperature can be generated at the cutting interface and around the cutting edge of the cutter, so that excessive abrasion and even premature failure of the cutter are generated in the production and processing process, and finally, the rejection rate is extremely high. Therefore, to prevent this, it is necessary to build accurate cutting process simulation, determine optimal cutting conditions in terms of tool material, tool geometry, and coating, and the like, and thus maintain high machining operation productivity to reduce rejection rate.
In order to study these tribological phenomena, i.e. mechanical stress problems and temperature problems, occurring at the processing interface, one of the methods of investigation by researchers is through laboratory simulation tests, several friction devices have been present or developed. The most widely known device is a pin-and-disc system, such as a small pin-and-disc contact reciprocating frictional wear test device disclosed in chinese patent No. 201810287951X, unfortunately this type of device cannot simulate the frictional contact conditions in cutting, because in this experimental method, the pin and the disc continuously repeatedly rub, and the friction surface during cutting is a new forming surface, so the frictional conditions (initial shape of the friction surface, temperature, pressure) simulated by the pin-and-disc system are inconsistent with the actual conditions of cutting, and therefore it cannot simulate the frictional conditions of the cutting process well. Furthermore, the contact pressures allowed with these systems are not suitable for heavy duty friction testing because the contact point pressures are difficult to reach 1GPa due to the lack of rigid contact.
Further investigations have been made by those skilled in the art to better simulate the experimental conditions of tool cutting friction, such as Olsson et al, which propose that a pin be placed after the cutting tool, the frictional sliding speed and contact temperature occur similarly in the dry process, but the contact pressure is still very low (about 15 MPa). The high sliding speeds (up to 400 m/min) of the Zemzemi et al design, which simulate higher contact pressures (up to 3 GPa), show that they provide high efficiencies of the relevant friction coefficients, however, the inventive device is very difficult to manage and the manufacture of the work pieces is very long and expensive. Furthermore, the friction duration of the device is very limited (about 10 seconds) and long-term wear testing is not possible. Hedeqvist et al propose a device with a cylindrical geometry in which the pin rubs against the rotating surface, can produce sufficient speeds (hundreds of meters per minute) and can be tested for a long period of time, but cannot provide sufficient local pressure (about 15 MPa) to simulate tribological phenomena occurring during processing.
It can be seen that in the prior art, there is no device that can provide both sufficient contact pressure and long test time for testing the cutting friction of a tool.
Disclosure of Invention
The invention aims at: a friction experiment device for testing the friction performance of a cutter coating is provided, which can ensure enough contact pressure and has longer test time.
The invention is realized by the following technical scheme: a friction experiment device for testing cutter coating friction performance, its characterized in that: comprises a rotation fixing mechanism, a cutting mechanism, a feeding action mechanism, a friction mechanism, a data acquisition mechanism and a pressure regulating mechanism;
the rotary fixing mechanism comprises a three-jaw chuck and a first driving device for driving the three-jaw chuck to circumferentially rotate, and is fixedly arranged on the three-jaw chuck and used for a cylindrical workpiece in a friction experiment;
the cutting mechanism comprises a base, a cutting base, a turret tool rest arranged on the cutting base and a tool arranged on the turret tool rest, and the tool is positioned beside the columnar workpiece; the base is provided with a sliding rail extending to one side of the columnar workpiece, the cutting base is movably arranged on the sliding rail, and a locking device for directly locking or unlocking the cutting base and the sliding rail is arranged between the cutting base and the sliding rail;
the pressure regulating mechanism is positioned at one side of the columnar workpiece opposite to the cutting mechanism and comprises a pressure regulating base, a pushing block arranged on the pressure regulating base and a pushing device which is arranged on the pressure regulating base and is used for pushing the pushing block to move towards one side of the columnar workpiece so as to apply load to the columnar workpiece;
the friction mechanism comprises a friction pin with the front part resisting against the side surface of the columnar workpiece and a clamping seat for clamping the friction pin, and the top end of the friction pin is coated with a cutter coating to be tested;
the data acquisition mechanism comprises a dynamometer for testing the contact pressure between the friction pin and the columnar workpiece, a temperature sensor arranged on the friction pin and used for measuring the friction temperature, an analog-to-digital conversion module which is respectively electrically connected with the dynamometer and the temperature sensor and used for carrying out analog-to-digital signal conversion, and a storage module which is electrically connected with the analog-to-digital conversion module and used for storing test data; the clamping seat is arranged on the pushing block through a dynamometer;
the feeding action mechanism comprises a first feeding device for controlling the feeding action of the base along the length direction of the columnar workpiece, a second feeding device for controlling the feeding action of the pressure regulating base along the length direction of the columnar workpiece, a second driving motor for driving the first feeding device and the second feeding device to act, and a transmission device arranged between the second driving motor and the first feeding device and the second feeding device and used for controlling the synchronous feeding of the first feeding device and the second feeding device.
The working principle and the working process are as follows:
before friction test, driving a turret tool rest to enable a tool to be aligned with a columnar workpiece, and adjusting the relative position between the tool and the columnar workpiece by adjusting the position of a cutting base so as to determine the depth of the tool cutting the workpiece; and driving the pushing device, observing the pressure value displayed by the dynamometer, and adjusting the pressure between the friction pin and the columnar workpiece according to the displayed pressure value. And then switching on a power supply, and setting the rotation speeds of the first driving motor and the second driving motor, so as to respectively determine the rotation speed of the columnar workpiece and the feeding speed of the cutter.
For better implementation of the present embodiment, the following optimization scheme is also provided:
further, the first driving device comprises a first driving motor and a first belt transmission mechanism which is arranged between an output shaft of the first driving motor and the three-jaw chuck and is used for driving the three-jaw chuck to rotate along the central shaft.
Further, the first feeding device comprises a first screw hole which is arranged on the base and extends along the feeding direction of the columnar workpiece, and a first screw rod which is in threaded connection with the first screw hole; the second feeding device comprises a second screw hole which is arranged on the pressure regulating base and extends along the feeding direction of the columnar workpiece, and a second screw rod which is in threaded connection with the second screw hole;
the transmission device comprises a second belt transmission mechanism which is arranged between the output shaft of the second driving motor and the first screw rod and used for driving the first screw rod to rotate, and a third belt transmission mechanism which is arranged between the output shaft of the second driving motor and the second screw rod and used for driving the second screw rod to rotate.
Preferably, the temperature sensor is a thermocouple.
Further, the front end portion of the friction pin is in the shape of an outwardly convex hemispherical shape.
Preferably, the locking device is a tightness adjusting bolt.
Compared with the prior art, the invention has the beneficial effects that:
1. the cutting unit and the friction unit adopt a combined shape that a cutter is in front and a friction pair is in back, and a first motor drives a three-jaw chuck to rotate so as to drive a columnar workpiece to rotate; the other second motor drives the cutter and the friction pin to feed simultaneously, the cutter always advances in the motion direction of the friction pin, and keeps the cutter and the friction pin at a constant distance, and after the cutter continuously cuts a workpiece to form a new forming surface, the new forming surface contacts and rubs with the friction pin, so that the initial condition of a friction pair is kept constant in different friction practices;
2. the initial friction pressure of the device can be regulated in real time by adjusting the hydraulic cylinder, the initial friction pressure and the friction pressure in the friction process can be displayed by the dynamometer of the signal acquisition unit, and the temperature in the friction process is measured by the thermocouple fixed on the surface of the friction pin, so that the measurement of the friction pressure and the temperature in the measurement process is realized;
3. the invention adopts the columnar workpiece as the friction rod, has larger rigidity and is not easy to deform under larger load, thereby realizing heavy-load friction experiment, the experimental device creatively adopts a pin-rod mode, the top end of the friction pin adopts a hemispherical structure, the hemispherical surface is used for coating a cutter coating to be tested, the spherical friction pair is favorable for realizing mechanical experiment under large load, the surface coating of the friction pin is replaceable, and the friction pin can be used repeatedly.
4. In the friction unit, the size of the friction pin is adjustable, and the radius of the spherical friction pair is changed by adjusting the size of the friction pin, so that different friction pressures are met.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a rotational fixing mechanism according to the present invention;
FIG. 3 is a schematic view of the cutting mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the pressure regulating mechanism of the present invention;
FIG. 5 is a schematic view of the friction mechanism of the present invention;
FIG. 6 is a schematic diagram of a data acquisition mechanism of the present invention;
FIG. 7 is a block diagram of the circuit connections of the data acquisition mechanism of the present invention;
fig. 8 is a schematic view of the structure of the feed mechanism according to the present invention.
Description of the reference numerals: 11-three jaw chuck 121-first drive motor 122-first belt drive mechanism
13-column workpiece 21-base 211-slide rail
22-cutting base 23-turret tool rest 24-tool
25-tightness adjusting bolt 31-pressure adjusting base 32-push block
33-hydraulic cylinder 41-friction pin 42-clamping seat
51-dynamometer 611-first screw hole 612-first screw
621-second screw hole 622-second screw 63-second driving motor
642-second belt drive 643-third belt drive
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
as shown in fig. 1, the present invention includes a rotation fixing mechanism for providing rotation power to the columnar work piece 13, a cutting mechanism for cutting the surface of the columnar work piece 13, a pressure regulating mechanism for providing and regulating experimental pressure, a friction mechanism for friction experiment, a data collection mechanism for data collection and analysis, and a feeding action mechanism for providing relative feeding movement of the columnar work piece 13;
as shown in fig. 2, the rotation fixing mechanism comprises a three-jaw chuck 11, a first driving device for driving the three-jaw chuck 11 to rotate circumferentially, and a columnar workpiece 13 fixedly arranged on the three-jaw chuck 11 and used for friction experiments; the first driving device includes a first driving motor 121 and a first belt transmission mechanism 122 disposed between an output shaft of the first driving motor 121 and the three-jaw chuck 11 and used for driving the three-jaw chuck 11 to rotate along a central axis.
As shown in fig. 3, the cutting mechanism and the friction mechanism adopt a combination of a cutter 24 in front and a friction pair, namely a friction pin 41 in back, and the cutting mechanism comprises a base 21, a cutting base 22, a turret tool rest 23 arranged on the cutting base 22 and a cutter 24 arranged on the turret tool rest 23, wherein the cutter 24 is positioned beside the columnar workpiece 13; the base 21 is provided with a sliding rail 211 extending to one side of the columnar workpiece 13, the cutting base 22 is movably arranged on the sliding rail 211, a locking device for directly locking or unlocking the cutting base 22 and the sliding rail 211 is arranged between the cutting base and the sliding rail 211, and the locking device is an elasticity adjusting bolt 25.
As shown in fig. 4, the pressure regulating mechanism is located at one side of the columnar workpiece 13 opposite to the cutting mechanism, and the pressure regulating mechanism comprises a pressure regulating base 31, a pushing block 32 arranged on the pressure regulating base 31, and a pushing device installed on the pressure regulating base 31 and used for pushing the pushing block 32 to move towards the columnar workpiece 13 so as to apply load to the columnar workpiece 13, wherein the pushing device adopts a hydraulic cylinder 33;
as shown in fig. 5, the friction mechanism includes a friction pin 41 whose front portion is pressed against the side face of the columnar work piece 13, and a holder 42 for holding the friction pin 41, the tip of the friction pin 41 is coated with a coating of the tool 24 to be tested, and the front end portion of the friction pin 41 is in the shape of a hemispherical shape protruding outward.
As shown in fig. 6 to 7, (for convenience of drawing, the rest of structures except for the dynamometer in fig. 6 are not shown) the data acquisition mechanism comprises a dynamometer 51 for testing the contact pressure between the friction pin 41 and the columnar workpiece 13, a temperature sensor arranged on the friction pin 41 and used for measuring the friction temperature, an analog-digital conversion module electrically connected with the dynamometer 51 and the temperature sensor and used for performing analog-digital signal conversion, and a storage module electrically connected with the analog-digital conversion module and used for storing test data, wherein the temperature sensor is a thermocouple; the clamping seat 42 is arranged on the push block 32 through a dynamometer 51;
as shown in fig. 8, the feeding mechanism includes a first feeding device for controlling the feeding motion of the base 21 along the length direction of the columnar workpiece 13, a second feeding device for controlling the feeding motion of the pressure regulating base 31 along the length direction of the columnar workpiece 13, a second driving motor 63 for driving the first feeding device and the second feeding device to move, and a transmission device arranged between the second driving motor 63 and the first feeding device and the second feeding device and for controlling the synchronous feeding of the first feeding device and the second feeding device. The first feeding device comprises a first screw hole 611 which is arranged on the base 21 and extends along the feeding direction of the columnar workpiece 13, and a first screw rod 612 which is in threaded connection with the first screw hole 611; the second feeding device comprises a second screw hole 621 arranged on the pressure regulating base 31 and extending along the feeding direction of the columnar workpiece 13, and a second screw rod 622 in threaded connection with the second screw hole 621;
the transmission device comprises a second belt transmission mechanism 642 arranged between the output shaft of the second driving motor 63 and the first screw rod 612 and used for driving the first screw rod 612 to rotate, and a third belt transmission mechanism 643 arranged between the output shaft of the second driving motor 641 and the second screw rod 622 and used for driving the second screw rod 622 to rotate.
While the invention has been illustrated and described with respect to specific embodiments and alternatives thereof, it will be appreciated that various changes and modifications can be made therein without departing from the spirit of the invention. It is, therefore, to be understood that the invention is not to be in any way limited except by the appended claims and their equivalents.
Claims (6)
1. A friction experiment device for testing cutter coating friction performance, its characterized in that: comprises a rotation fixing mechanism, a cutting mechanism, a feeding action mechanism, a friction mechanism, a data acquisition mechanism and a pressure regulating mechanism;
the rotary fixing mechanism comprises a three-jaw chuck (11) and a first driving device for driving the three-jaw chuck (11) to circumferentially rotate, and a columnar workpiece (13) which is fixedly arranged on the three-jaw chuck (11) and used for friction experiments;
the cutting mechanism comprises a base (21), a cutting base (22), a turret tool rest (23) arranged on the cutting base (22) and a tool (24) arranged on the turret tool rest (23), wherein the tool (24) is positioned beside the columnar workpiece (13); a slide rail (211) extending to one side of the columnar workpiece (13) is arranged on the base (21), the cutting base (22) is movably arranged on the slide rail (211), and a locking device for directly locking or unlocking the cutting base (22) and the slide rail (211) is arranged between the cutting base and the slide rail;
the pressure regulating mechanism is positioned at one side of the columnar workpiece (13) opposite to the cutting mechanism and comprises a pressure regulating base (31), a pushing block (32) arranged on the pressure regulating base (31) and a pushing device which is arranged on the pressure regulating base (31) and is used for pushing the pushing block (32) to move towards one side of the columnar workpiece (13) so as to apply load to the columnar workpiece (13);
the friction mechanism comprises a friction pin (41) with the front part resisting against the side surface of the columnar workpiece (13) and a clamping seat (42) for clamping the friction pin (41), and the top end of the friction pin (41) is coated with a coating of a tool (24) to be tested;
the data acquisition mechanism comprises a dynamometer (51) for testing the contact pressure between the friction pin (41) and the columnar workpiece (13), a temperature sensor arranged on the friction pin (41) and used for measuring the friction temperature, an analog-to-digital conversion module which is respectively electrically connected with the dynamometer (51) and the temperature sensor and used for carrying out analog-to-digital signal conversion, and a storage module which is electrically connected with the analog-to-digital conversion module and used for storing test data; the clamping seat (42) is arranged on the pushing block (32) through a dynamometer (51);
the feeding action mechanism comprises a first feeding device for controlling the base (21) to feed along the length direction of the columnar workpiece (13), a second feeding device for controlling the pressure regulating base (31) to feed along the length direction of the columnar workpiece (13), a second driving motor (63) for driving the first feeding device and the second feeding device to act, and a transmission device arranged between the second driving motor (63) and the first feeding device and the second feeding device and used for controlling the first feeding device and the second feeding device to synchronously feed.
2. A friction experiment apparatus for testing friction properties of a tool coating according to claim 1, wherein: the first driving device comprises a first driving motor (121) and a first belt transmission mechanism (122) which is arranged between an output shaft of the first driving motor (121) and the three-jaw chuck (11) and is used for driving the three-jaw chuck (11) to rotate along a central shaft.
3. A friction experiment apparatus for testing friction properties of a tool coating according to claim 1, wherein: the first feeding device comprises a first screw hole (611) which is arranged on the base (21) and extends along the feeding direction of the columnar workpiece (13), and a first screw rod (612) which is in threaded connection with the first screw hole (611); the second feeding device comprises a second screw hole (621) which is arranged on the pressure regulating base (31) and extends along the feeding direction of the columnar workpiece (13), and a second screw rod (622) which is in threaded connection with the second screw hole (621);
the transmission device comprises a second belt transmission mechanism (642) which is arranged between the output shaft of the second driving motor (63) and the first screw rod (612) and is used for driving the first screw rod (612) to rotate, and a third belt transmission mechanism (643) which is arranged between the output shaft of the second driving motor (63) and the second screw rod (622) and is used for driving the second screw rod (622) to rotate.
4. A friction experiment apparatus for testing friction properties of a tool coating according to claim 1, wherein: the temperature sensor is a thermocouple.
5. A friction experiment apparatus for testing friction properties of a tool coating according to claim 1, wherein: the front end of the friction pin (41) is in the shape of a hemispherical shape protruding outwards.
6. A friction experiment apparatus for testing friction properties of a tool coating according to claim 1, wherein: the locking device is a tightness adjusting bolt (25).
Priority Applications (2)
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CN201910469985.5A CN110082242B (en) | 2019-05-31 | 2019-05-31 | Friction experiment device for testing friction performance of cutter coating |
PCT/CN2020/072125 WO2020238257A1 (en) | 2019-05-31 | 2020-01-15 | Friction test device for testing friction performance of coating of cutting tool |
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CN201910469985.5A CN110082242B (en) | 2019-05-31 | 2019-05-31 | Friction experiment device for testing friction performance of cutter coating |
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CN110082242B true CN110082242B (en) | 2024-01-09 |
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Families Citing this family (4)
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CN110082242B (en) * | 2019-05-31 | 2024-01-09 | 青岛理工大学 | Friction experiment device for testing friction performance of cutter coating |
CN110987701A (en) * | 2019-12-18 | 2020-04-10 | 株洲钻石切削刀具股份有限公司 | Method for detecting wear performance of milling cutter coating |
CN111044451B (en) * | 2019-12-26 | 2023-03-24 | 济南大学 | Coating bonding firmness simulation experiment device |
CN112763361B (en) * | 2020-12-30 | 2022-10-04 | 东莞信宝电子产品检测有限公司 | System and method for testing quality and friction resistance of mobile phone tempered film |
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WO2020238257A1 (en) | 2020-12-03 |
CN110082242A (en) | 2019-08-02 |
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