CN110078345A - Sludge deep dehydrator - Google Patents
Sludge deep dehydrator Download PDFInfo
- Publication number
- CN110078345A CN110078345A CN201910467095.0A CN201910467095A CN110078345A CN 110078345 A CN110078345 A CN 110078345A CN 201910467095 A CN201910467095 A CN 201910467095A CN 110078345 A CN110078345 A CN 110078345A
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- China
- Prior art keywords
- strainer
- drying zone
- dehydration roll
- sludge
- dehydration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
- C02F11/123—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
Abstract
The invention discloses a kind of sludge deep dehydrator, including rack, be sequentially distributed in rack into bucket, go out mud plate, rake mud device, cleaning shoe, the first drying zone and the second drying zone, and the strainer being wound between the first drying zone and the second drying zone;Along the sludge direction of motion, first drying zone includes at least two groups dehydration roll that radius sequentially reduces, and the strainer is more than or equal to 200 ° in the cornerite of the first dehydration roll circumferential direction.Pass through the first drying zone of setting and the second drying zone, and the radius of dehydration roll is gradually reduced, the strainer of sludge is loaded with sequentially through the first drying zone and the second drying zone, the pressure of sludge is increased step by step, to improve the treatment effeciency of sludge, and this programme does not use heating or ionization, and energy consumption is very low.
Description
Technical field
The present invention relates to environmental protection technology, especially a kind of sludge deep dehydrator.
Background technique
Attention with society to environmental protection, urban environment receive more and more attention, and the long system in river is come into being, in river
Mud and sludge processing be very important on one side.Since mud organic substance content is high, it is smelly to be easy corruption, and particle compared with
It is small, at mucilage binding liquid, it is difficult to be separated by solid-liquid separation by sedimentation.
Technical staff has carried out many explorations thus, devises a variety of dehydration devices, mainly includes board-like filter-pressing device,
Belt filter-pressing device, ionization device and heating device, for belt filter-pressing device, current design scheme is less, has preferable
The scheme of commercial promise is less, to find out its cause, mainly treated, moisture percentage in sewage sludge is higher, and the device for ionizing and heating,
It consumes energy larger.How belt type apparatus is improved, improve the efficiency of processing, making that treated, moisture percentage in sewage sludge is lower, reduces
Energy consumption is current main research direction.
Summary of the invention
Goal of the invention: providing a kind of sludge deep dehydrator, to improve dehydration efficiency, reduces energy consumption.
Technical solution: sludge deep dehydrator, including rack, be sequentially distributed in rack into bucket, go out mud plate, rake
Mud device, cleaning shoe, continuously distributed the first drying zone and the second drying zone, and it is wound on the first drying zone and the second dehydration
Strainer between area;Along the sludge direction of motion, first drying zone includes at least two groups dehydration roll that radius sequentially reduces, institute
The cornerite that strainer is stated in the first dehydration roll circumferential direction is more than or equal to 200 °.
In a further embodiment, first drying zone includes the first dehydration roll, positioned at the first dehydration roll side
First pressure roller and the second dehydration roll;
L0≤0.643D0;L1≤0.643D1,45 °≤θ≤65°;Wherein, L0 is between the first dehydration roll and the first pressure roller
Strainer length;Center of the D0 between the first dehydration roll and the first pressure roller away from;L1 is to press positioned at the first dehydration roll and first
The length of strainer between roller, center of the D1 between the first dehydration roll and the second dehydration roll away from.
It in a further embodiment, further include third dehydration roll, the first dehydration roll, the second dehydration roll, third dehydration roll
It is arranged along the direction that sludge is done exercises, radius scale is (8-10): (2-4): 1;Second drying zone and the first drying zone
Adjacent, the strainer for being loaded with sludge is directly entered the second drying zone from the first drying zone.
In a further embodiment, second drying zone includes at least three the 4th dehydration rolls, the 4th dehydration
The ratio of roller and third dehydration roll radius is (1 ± 0.1): 1.
In a further embodiment, the center between adjacent 4th dehydration roll is away from D2 and between the 4th dehydration roll
The length L2 ratio of strainer is L2≤0.7D2;Center between adjacent 4th dehydration roll is away from equal.
In a further embodiment, the strainer includes the first strainer and the second strainer, and first strainer is by first
It conveys roller group to drive, second strainer is driven by the second conveying roller group, the drive roll and second in the first conveying roller group
Convey the driven voller engagement of roller group.
In a further embodiment, the first conveying roller group and the second conveying roller group are provided with tension assembly, institute
Stating tension assembly includes the idler roller for the winding of strainer part, and one end is fixedly connected with idler roller, the other end and gantry rotation
The fixed link of connection, the air bag that both ends are abutted with rack and fixing piece respectively.
In a further embodiment, the first conveying roller group and the second conveying roller group are provided with rinsing module, institute
State the spray head that rinsing module is located on the upside of strainer and the water receiving tank positioned at corresponding position below strainer.
In a further embodiment, the first conveying roller group and the second conveying roller group are provided with correction component, institute
Stating correction component includes the deviation-rectifying bracket being fixed on strainer stroke, and setting is in deviation-rectifying bracket two sides and can abut respectively from two sides
The air bag of strainer.
In a further embodiment, it is described go out mud plate power of attaching most importance to go out mud plate.
The utility model has the advantages that passing through the big cornerite dehydration roll of the first drying zone, solve sludge and filtered out from strainer two sides, both ends are run
The problem of mud, it is ensured that do not leak mud in the first drying zone, and most of water is removed.Pass through the first drying zone of setting and the second dehydration
Area, and the radius of dehydration roll is gradually reduced, and is loaded with the strainer of sludge sequentially through the first drying zone and the second drying zone, to sludge
Pressure increase step by step, to improve the treatment effeciency of sludge, and this programme does not use heating or ionization, energy consumption is very
It is low, it can be obtained in such a way that physics clamps and the same even preferably treatment effect is compressed plus dry or ionized than physics.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is partial schematic diagram of the invention.
In figure, each appended drawing reference are as follows: into bucket 1, pre-treatment area 2, drying zone 3, sludge discharging area 4, go out mud plate 5, conveying roller group
6, the first drive roll 61, the first slewing rollers 62, the first deviation rectification roller 63, the first idler roller 64, the second driven voller 65, the second deviation rectification roller
66, the second guide roller 67, the second pressing roller 68, the second idler roller 69, fixed link 70, tensioning air bag 71, spray head 81, water receiving tank
82, deviation-rectifying bracket 63a, correction air bag 63b.
Specific embodiment
In existing belt type dehydration device, most common is two kinds, and one is squeezed by parallel opposite pressing roller up and down
Then pressure is dehydrated roll assembly dehydration by S-shaped, in this type of design, pressure is essentially identical in other words for tension everywhere, does not have
Cross, cause to be easy to appear the phenomenon that running mud when starting to squeeze, while the moisture content of sludge reduces suddenly, cause roll gap pressure and
Frictional force increases, and the strainer stress in front is big, and the strainer stress at rear is small, is easily destroyed strainer, while reducing the filter in front
Tape running speed.Another kind is that two-stage compresses up and down, after the compression of the first order, sludge fall after in the second level.In this design
In, every grade requires two groups of strainers and corresponding conveying device.Bulky, energy consumption is high, and sludge is being fallen in second level filter
When band, second level strainer is caused to impact, strainer service life is short.Two stages of compression above and below simultaneously, causes it in spatial distribution
It is highly larger, other supports and control assembly are needed, structure is complicated.It is there are one extremely important problem, when sludge is fallen,
Its shape is loose, and moisture content is lower, therefore when entering in second and strainer, will cause uneven, the compression of different places
Dynamics is different, unevenly, influences final efficiency.
As shown in Figure 1, including into bucket 1, pre-treatment area 2, drying zone 3, sludge discharging area 4, going out mud plate 5 and conveying roller group 6.
Drying zone includes the first drying zone and the second drying zone first, and continuously distributed, i.e., strainer is straight from the first drying zone
It tapping into the second drying zone, the sludge in strainer and strainer seamlessly transits between two drying zones, rather than from the first drying zone
Strainer on be detached from after enter back into the second drying zone.Strainer overlapping between first drying zone and the second drying zone, sludge are located at
Between strainer.Each strainer is the entirety of a closed loop, is driven by a feed roller assembly.In the first drying zone, take off
Damping roller at least two, and along the direction that sludge enters, radius sequentially reduces, on the first dehydration roll, wrap angle sigma >=200 ° of strainer.
Cornerite refers to, along the strainer direction of motion, the angle of strainer and tangent two points of dehydration roll to line between dehydration roller center.By
In sludge characteristic (hydraulic loading or solid content etc.) if pressure crosses flood and has little time to filter out from the two sides of strainer when fluctuation, meeting
Occur running mud phenomenon to both ends.200 ° of big cornerites, can generate dehydration technology region, it is ensured that most of water is entering the second dehydration
It has been sloughed when region, has avoided the phenomenon that mud is run at filter bag both ends under big pressure condition.Meanwhile a progressive pressure can be provided,
Avoiding increasing pressure suddenly causes the pressure between strainer point and dehydration roll excessive, it is caused to occur being similar to and be bonded in dehydration
Phenomenon on roller causes one tension of strainer on both sides big, and a tension is small, and tension is big to be torn, and tension is small, compresses
Inefficient, and be easy to run mud.For being greater than 180 ° of cornerite, when concordant between preceding processing area and the first dehydration roll, filtered water
Sludge enter strainer when, have one direction dehydration roll axle center pressure, so as to preferably coat sludge.
Specifically, i.e. the first drying zone includes the first dehydration roll, is located at the first dehydration to have there are two for dehydration roll
The first pressure roller and the second dehydration roll of roller side;Its design form is as follows:
L0≤0.643D0;L1≤0.643D1,45 °≤θ≤65°;Wherein, L0 is between the first dehydration roll and the first pressure roller
Strainer length;Center of the D0 between the first dehydration roll and the first pressure roller away from;L1 is to press positioned at the first dehydration roll and first
The length of strainer between roller, center of the D1 between the first dehydration roll and the second dehydration roll away from.Above-mentioned parameter define strainer,
The positional relationship of first dehydration roll, the first pressing roller.Herein, the contact length by optimization strainer on the first dehydration roll,
Preferably compression effect can be obtained.It is further preferred that the first pressure roller and the second dehydration roll are along the first dehydration roll section
A certain center line is symmetrical, keeps the power at strainer both ends of substantially equal, compresses more uniform.
In a further embodiment, the dehydration roll of the first drying zone, radius gradually successively decrease.By taking three dehydration rolls as an example,
For example, the first dehydration roll, the second dehydration roll, third dehydration roll are arranged along the direction that sludge is done exercises, radius scale is (8-
10): (2-4): 1.Second drying zone is adjacent with the first drying zone, and the strainer for being loaded with sludge is directly entered second from the first drying zone
Drying zone;Second drying zone includes at least three the 4th dehydration rolls, and the ratio of the 4th dehydration roll and third dehydration roll radius is (1
± 0.1): 1.
According to mechanics principle, pressure is directly proportional to tension, is inversely proportional with radius, meanwhile, the movement velocity of strainer, i.e. linear speed
It spends identical, in order to obtain preferably squeezing effect, needs to strainer speed, pressure etc. is designed.In a preferred embodiment,
It is preferred that radial design exponentially is successively decreased, such as n*n:n:1, n is real number, then pressure is 1:n:n*n, forms index and increases.?
When water content is more, hydraulic pressure can be gone out by lesser pressure, as moisture is fewer and fewer, the pressure needed can be increasingly
Greatly, in such a way that pressure is incremented by, strainer caused by the too fast removal of moisture can not only be solved and be tensioned, service life is short to ask
Topic, also improves water outlet efficiency.
In a further embodiment, the center between adjacent 4th dehydration roll is away from D2 and between the 4th dehydration roll
The length L2 ratio of strainer is L2≤0.7D2;Center between adjacent 4th dehydration roll is away from equal.The quantity of 4th dehydration roll
Generally 6-10.A horizontal high press dewatering zone is formed by several dehydration rolls, sludge is further dehydrated.
Strainer includes the first strainer and the second strainer, and the first strainer is driven by the first conveying roller group, and the second strainer is by second
It conveys roller group to drive, the drive roll in the first conveying roller group is engaged with the driven voller of the second conveying roller group.First conveying roller
Group includes the first drive roll 61, the first slewing rollers 62, the first deviation rectification roller 63 and the first idler roller 64, and the second conveying roller group includes the
Two driven vollers 65, the second deviation rectification roller 66, the second guide roller 67, the second pressing roller 68, the second idler roller 69.
In the present embodiment, the first strainer and the second strainer are overlapping in the first drying zone and the second drying zone, by sludge band
Enter watering area to be dehydrated, i.e., there is sludge between about two groups overlapping strainers, to squeeze out under the extruding of dehydration roll
Moisture.In the present embodiment, in treatment process, sludge is not departed from strainer, is detached from strainer after processing is completed, forms a company
Continuous ground, the pressure-filtering process that pressure is different, the processing time is different.Rather than intermittent pressure-filtering process, it is dirty by continuous pressure-filtering process
Mud can be rolled more solid between roller, and dehydration rate is higher.In intermittent pressure-filtering process, sludge disperses again, causes to need
It to be compacted again, waste one end crush stroke.It is lower than the sludge of certain numerical value for moisture content, such as goes out from the first drying zone
The sludge come, by its it is loose after be delivered to another crush-zone, can not Quick water exit, it is average close after needing to be compacted again
Degree reaches certain value, could be discharged again, therefore waste water squeezing stroke.
First conveying roller group and the second conveying roller group are provided with tension assembly, and tension assembly includes twining for strainer part
Around idler roller, the fixed link 70 that one end is fixedly connected with idler roller, the other end and gantry rotation are connect, both ends respectively with rack
The tensioning air bag 71 abutted with fixing piece.It is elongated due in compaction process, will cause strainer, therefore by tensioning air bag to the
One strainer and the second strainer are tensioned, to keep the tension of strainer.
First conveying roller group and the second conveying roller group are provided with rinsing module, and the rinsing module is located on the upside of strainer
Spray head 81 and below the strainer corresponding position water receiving tank 82.By the way that rinsing module is arranged on strainer stroke, to strainer into
Row cleaning, guarantees the water passing rate of strainer, to avoid having excessive impurity in strainer, and permeability rate is caused to decline.
In a further embodiment, the first conveying roller group and the second conveying roller group are provided with correction component, institute
Stating correction component includes the deviation-rectifying bracket being fixed on strainer stroke, and setting is in deviation-rectifying bracket two sides and can abut respectively from two sides
The air bag of strainer.It is rectified a deviation by air bag, strainer sideslip can be prevented, be torn or scrape between dehydration roll and is rotten.Work as strainer
When offset, the air bag meeting side in automatic deviation rectifying device is inflated, and side is deflated, and deviation rectification roller offset is driven, and deviates filter cloth change
Direction is restored to normal operation track.
In a further embodiment, it is described go out mud plate power of attaching most importance to go out mud plate.By adjusting the position of counterweight, adjustment force
Square, so as to adjust the thickness of cloth mud.
As shown in Fig. 2, basically illustrating plough coulter type rake mud device.Plough coulter type harrows mud device and is used for gravity dehydration field, allows
It is stirred up and down while the mud of lower part is stirred to two sides, it is ensured that the dehydrating effect of strainer.It mainly include fixing seat 22 and rake mud plough
Knife 23 forms, and fixing seat plays the role of fixed rake mud device, turns over from bottom to top while colter mainly stirs mud to two sides
Dynamic, the mud of lower part is close by strainer distance, and opposite is the mud first sloughing moisture, while could not unevenly react completely to mixed mud into one
Walk flocculation reaction.
In embodiment, sludge is dehydrated by three-level outlet system, and three-level is continuous processing process, processing effect
Rate is higher.In the first stage, it is drained by gravity, and stir sludge by harrowing mud device, discharge rate is improved, in the first order
After processing, sludge reaches the saturated aqueous rate of normal pressure, i.e., in the case where no external pressure, water outlet can be very slow, subsequently into the second level, i.e.,
First drying zone is dehydrated sludge by big cornerite dehydration roll, has a biggish dehydrating stroke, by most water
It sloughs.Then, dehydration roll radius becomes smaller, and pressure increases, and the dehydration of next step is carried out to sludge.In the dehydrated of the last third level
Cheng Zhong is carried out dehydrating sludge by a continuous high press dewatering zone, and dehydration efficiency is very high.It is found that rake in figure
Mud device is divided into several rows, and adjacent rake mud device is spaced apart, and the mud harrowed is harrowed to the other side again, is formed and repeatedly turned over
Dynamic process improves water rate.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above
Detail a variety of equivalents can be carried out to technical solution of the present invention within the scope of the technical concept of the present invention, this
A little equivalents all belong to the scope of protection of the present invention.
Claims (10)
1. sludge deep dehydrator, which is characterized in that including rack, be sequentially distributed in rack into bucket, go out mud plate, rake
Mud device, cleaning shoe, continuously distributed the first drying zone and the second drying zone, and it is wound on the first drying zone and the second dehydration
Strainer between area;Along the sludge direction of motion, first drying zone includes at least two groups dehydration roll that radius sequentially reduces, institute
The cornerite that strainer is stated in the first dehydration roll circumferential direction is more than or equal to 200 °.
2. sludge deep dehydrator according to claim 1, which is characterized in that first drying zone includes first de-
Damping roller, the first pressure roller and the second dehydration roll positioned at the first dehydration roll side;
L0≤0.643D0;L1≤0.643D1,45 °≤θ≤65°;Wherein, L0 is between the first dehydration roll and the first pressure roller
Strainer length;Center of the D0 between the first dehydration roll and the first pressure roller away from;L1 is to press positioned at the first dehydration roll and first
The length of strainer between roller, center of the D1 between the first dehydration roll and the second dehydration roll away from.
3. sludge deep dehydrator according to claim 2, which is characterized in that further include third dehydration roll, first is de-
Damping roller, the second dehydration roll, third dehydration roll arrange that radius scale is (6-10): (2-4): 1 along the direction that sludge is done exercises.
4. sludge deep dehydrator according to claim 3, which is characterized in that second drying zone includes at least three
The ratio of a 4th dehydration roll, the 4th dehydration roll and third dehydration roll radius is (1 ± 0.1): 1;Second drying zone
Adjacent with the first drying zone, the strainer for being loaded with sludge is directly entered the second drying zone from the first drying zone.
5. sludge deep dehydrator according to claim 4, which is characterized in that the center between adjacent 4th dehydration roll
The length L2 ratio of strainer away from D2 and between the 4th dehydration roll is L2≤0.7D2;In between adjacent 4th dehydration roll
The heart is away from equal.
6. sludge deep dehydrator according to claim 1, which is characterized in that the strainer includes the first strainer and the
Two strainers, first strainer are driven by the first conveying roller group, and second strainer is driven by the second conveying roller group, and described first
Drive roll in conveying roller group is engaged with the driven voller of the second conveying roller group.
7. sludge deep dehydrator according to claim 6, which is characterized in that the first conveying roller group and second defeated
Roller group is sent to be provided with tension assembly, the tension assembly includes the idler roller for the winding of strainer part, one end and idler roller
It is fixedly connected, the fixed link of the other end and gantry rotation connection, the air bag that both ends are abutted with rack and fixing piece respectively.
8. sludge deep dehydrator according to claim 6, which is characterized in that the first conveying roller group and second defeated
Roller group is sent to be provided with rinsing module, the rinsing module is located at the spray head on the upside of strainer and positioned at corresponding position below strainer
Water receiving tank.
9. sludge deep dehydrator according to claim 1, which is characterized in that the first conveying roller group and second defeated
Roller group is sent to be provided with correction component, the correction component includes the deviation-rectifying bracket being fixed on strainer stroke, and setting is being rectified a deviation
Bracket two sides and the air bag that strainer can be abutted from two sides respectively.
10. sludge deep dehydrator according to claim 7, which is characterized in that it is described go out mud plate power of attaching most importance to go out mud plate.
Priority Applications (1)
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CN201910467095.0A CN110078345B (en) | 2019-05-31 | 2019-05-31 | Deep dehydration device for sludge |
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CN201910467095.0A CN110078345B (en) | 2019-05-31 | 2019-05-31 | Deep dehydration device for sludge |
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CN110078345A true CN110078345A (en) | 2019-08-02 |
CN110078345B CN110078345B (en) | 2020-11-27 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116693157A (en) * | 2023-03-13 | 2023-09-05 | 江苏矿源环保科技有限公司 | Industrial sludge deep dehydration filter-pressing integration equipment |
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US3984329B1 (en) * | 1974-02-27 | 1986-09-23 | ||
CN201309879Y (en) * | 2008-08-25 | 2009-09-16 | 杭州升蓝环保设备科技有限公司 | Rotary drum concentration dewatering integral machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116693157A (en) * | 2023-03-13 | 2023-09-05 | 江苏矿源环保科技有限公司 | Industrial sludge deep dehydration filter-pressing integration equipment |
CN116693157B (en) * | 2023-03-13 | 2023-11-07 | 江苏矿源环保科技有限公司 | Industrial sludge deep dehydration filter-pressing integration equipment |
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