CN110077884B - Device and method for automatically rolling up and sleeving silica gel baking pad - Google Patents
Device and method for automatically rolling up and sleeving silica gel baking pad Download PDFInfo
- Publication number
- CN110077884B CN110077884B CN201910451350.2A CN201910451350A CN110077884B CN 110077884 B CN110077884 B CN 110077884B CN 201910451350 A CN201910451350 A CN 201910451350A CN 110077884 B CN110077884 B CN 110077884B
- Authority
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- China
- Prior art keywords
- silica gel
- gel baking
- baking pad
- pad
- outer cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000741 silica gel Substances 0.000 title claims abstract description 177
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 177
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 176
- 238000005096 rolling process Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 15
- 229920001296 polysiloxane Polymers 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
- B65H18/16—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/06—Advancing webs by friction band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Confectionery (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses a device and a method for automatically rolling up and sleeving a silica gel baking pad, wherein the device comprises a driving device, a silica gel baking pad rolling device, a sliding block moving device, a sleeving ring mounting device and a bottom plate; the driving device is arranged on the bottom plate at one side of the silica gel baking pad device and drives the silica gel baking pad device to roll up the silica gel baking pad; the sliding block moving device is arranged on the bottom plate below the silica gel baking pad winding device, and moves the wound silica gel baking pad into the lantern ring mounting device; the lantern ring mounting device is arranged on the bottom plate at the other side of the silica gel baking pad winding device; the lantern ring mounting device automatically lantern rings the silica gel baking cushion sent by the sliding block moving device and realizes discharging operation; the invention can automatically complete the automatic rolling and lantern ring operation of the silica gel baking pad, and the whole process is automatically carried out, thereby reducing the manpower consumption and improving the working efficiency.
Description
Technical Field
The invention relates to the field of field automatic production, in particular to a device and a method for automatically rolling up and sleeving a silica gel baking pad.
Background
Silica gel baking pads are a product with relatively high market demands in silica gel products. Has the characteristics of silica gel, and has better tension, flexibility and insulativity. The food-grade silica gel pad is nontoxic and tasteless, is insoluble in water and any solvent, is a high-activity green product, and is widely applied to electronics, industry and home.
Under the condition that the silica gel pad is widely applied nowadays, various requirements are also met for the forms of the silica gel baking pad in different scenes, and the silica gel baking pad which is aimed at this time needs to be rolled up and sleeved before delivery. At present, the work is completed by manual operation or semi-automation, and no complete equipment can realize complete automation. The invention provides an automatic rolling and sleeving device for a silica gel baking pad, which is used for realizing the automatic rolling and sleeving actions for the silica gel baking pad.
Disclosure of Invention
The invention aims to solve the problem that the traditional machine cannot provide complete actions for the silica gel baking pad to roll up the silica gel baking pad and put the silica gel baking pad into the lantern ring, and provides a device for automatically rolling up and lantern ring the silica gel baking pad and a method for automatically rolling up and lantern ring the silica gel baking pad.
The invention realizes the above purpose through the following technical scheme: the device for automatically rolling up and sleeving the silica gel baking pad comprises a driving device, a silica gel rolling baking pad device, a sliding block moving device, a sleeving ring mounting device and a bottom plate; the driving device is arranged on the bottom plate at one side of the silica gel baking pad device and drives the silica gel baking pad device to roll up the silica gel baking pad; the sliding block moving device is arranged on the bottom plate below the silica gel baking pad winding device, and moves the wound silica gel baking pad into the lantern ring mounting device; the lantern ring mounting device is arranged on the bottom plate at the other side of the silica gel baking pad winding device; the lantern ring mounting device automatically lantern rings the silica gel baking cushion sent by the sliding block moving device and realizes discharging operation;
the silica gel baking pad rolling device comprises two semicircular sheets, two inner circle check blocks, an outer circle check block, an inner cylinder, a fixing sheet, a conveyor belt and a pressing roller, wherein the conveyor belt is horizontally arranged and installed on a bottom plate, the inner cylinder is arranged at the outlet end of the conveyor belt, one end of the inner cylinder is connected with a driving device, and a discharge chute is arranged on the bottom plate at the other end of the inner cylinder; the two inner circular stoppers are symmetrically fixed on the inner cylinder, and the inner cylinder and the two inner circular stoppers are combined into an inner cylinder; the two semicircular sheets are combined into an outer cylinder through fixing sheets at two ends, the inner diameter of the outer cylinder is in clearance fit with the outer diameter of the inner cylinder, and the outer cylinder is sleeved on the inner cylinder; an outer cylinder stop block is fixed in the outer cylinder, and after the outer cylinder is sleeved on the inner cylinder, the outer cylinder and the inner cylinder are limited in the moving range through the clearance movement of the outer cylinder stop block between the two inner cylinder stop blocks; a gap for feeding the silica gel baking pad is formed in one side between the two semicircular sheets, and a notch groove for pushing is formed in the other side between the two semicircular sheets; the compaction roller is arranged above the outer cylinder and compacts the outer cylinder from top to bottom;
the driving device comprises a motor and a coupler, the motor is arranged on the bottom plate, and the motor is connected with the inner cylinder of the silica gel baking pad rolling device through the coupler;
the sliding block moving device comprises a pushing block, a ball screw, a sliding block track, a screw driving device and a sensor, wherein the ball screw is arranged parallel to the inner cylinder, one end of the ball screw is connected with the screw driving device, one end of the pushing block is connected to the ball screw and is partially sleeved on the sliding block track, the other end of the pushing block passes through the space between two semicircular sheets when moving, and when the screw driving device drives the ball screw to move, the pushing block is driven to linearly move along the ball screw and the sliding block track, so that the part of the pushing block extending into the rolled silica gel baking pad device is driven to push the rolled silica gel baking pad to the direction of a discharge chute; the sensor is arranged on the bottom plate at the inlet end of the discharge chute and is used for detecting whether the silica gel baking pad is completely discharged or not;
the lantern ring installation device comprises a lantern ring, an inclined plane, a first control baffle and a second control baffle, wherein the inclined plane is fixed on a bottom plate on one side of the middle of the discharging groove, the second control baffle is fixed on a bottom plate on the other side of the middle of the discharging groove, the first control baffle is arranged on the inclined plane, the lantern ring placed on the inclined plane is controlled by the first control baffle to roll down according to the number, the second control baffle stretches out to the upper side of the discharging groove when in an initial position to block the lantern ring put down by the first control baffle, the second control baffle is retracted after the silica gel baking pad enters the lantern ring under the action of the sliding block moving device, and the whole formed by the control silica gel baking pad and the lantern ring falls down from the discharging groove.
Further, the length of the inner cylinder is slightly longer than the width of the silica gel baking pad.
Further, the discharging groove is rectangular, the width of the discharging groove is slightly wider than the diameter of the lantern ring, and the length of the discharging groove is slightly longer than the width of the silica gel baking pad.
Further, the distance between the inclined plane and the nearest end of the second control baffle plate and the rolled silica gel baking pad device is equal to half of the width of the silica gel baking pad.
Further, the motor is a stepping motor, the outer diameter of the semicircular piece of the rolled silica gel baking pad device is determined by the length of the silica gel baking pad, and the silica gel baking pad is just rolled up on the outer cylinder after the motor rotates for four times.
Further, the pressing roller is positioned obliquely above the outer cylinder and is tangential to the outer cylinder.
Further, when the motor rotates to drive the inner cylinder formed by the inner cylinder block and the inner cylinder to rotate, the inner cylinder block in the inner cylinder can be contacted with the outer cylinder block of the outer cylinder to drive the whole outer cylinder to rotate. When the silica gel baking pad enters the middle of the inner circular stop block and the outer circular stop block through the conveyor belt, the inner circular stop block rotates to clamp the silica gel baking pad together with the outer circular stop block, and then the outer circular cylinder is driven to rotate to enable the silica gel baking pad to rotate around the outer circular cylinder. The pressing roller is used for enabling the silica gel baking pad to rotate around the outer cylinder tightly.
An automatic rolling and sleeving method for a silica gel baking pad comprises the following steps:
step one: placing the silica gel baking pad on a conveyor belt, and starting the conveyor belt to drive the silica gel baking pad to move;
step two: adjusting the stepping motor to enable a gap of the outer cylinder for feeding the silica gel baking pad to be opposite to the outlet direction of the conveyor belt, and enabling the front end of the silica gel baking pad to enter through the gap of the outer cylinder until the front end of the silica gel baking pad butts against the outer surface of the inner cylinder;
step three: the motor of the driving device starts to rotate, the motor drives the inner cylinder to rotate through the coupler, and the two inner circular check blocks follow to rotate when the inner cylinder rotates until the lower surface of the silica gel baking pad is attached to the inner circular check block, the upper surface of the silica gel baking pad is attached to the outer circular check block, and at the moment, the inner cylinder drives the outer cylinder to rotate together, and meanwhile the silica gel baking pad is rolled up; the pressing roller always keeps the downward pressing function in the process of rolling up the silica gel baking pad, so that the silica gel baking pad is ensured to be rolled up against the surface of the outer cylinder all the time;
step four: after the motor rotates for four circles, the rolling process of the silica gel baking pad is completed once, at the moment, the motor stops rotating, the notch groove of the outer cylinder is opposite to the slide block moving device on the right side, the pushing block moves linearly along the ball screw and the slide block track under the drive of the screw driving device, gradually enters the notch groove of the outer cylinder and pushes out the rolled silica gel baking pad to the direction of the discharge groove; at the moment, the single lantern ring is fallen to a designated position by the lantern ring mounting device through the first control baffle, the lantern ring is blocked by the second control baffle and is positioned right above the discharging chute, and one side of the silica gel baking pad gradually stretches into the lantern ring until the middle part of the whole lantern ring is sleeved into the lantern ring when the push block pushes the rolled silica gel baking pad;
step five: when the push block pushes out the silica gel baking pad completely, the sensor sends out a signal for completing operation, the second control baffle is loosened, the silica gel baking pad sleeved by the collar falls out of the discharge chute, and the push block resets to the initial position under the action of the screw driving device, so that the processes of automatically rolling up and sleeving the single silica gel baking pad are completed.
The invention has the beneficial effects that:
1. the invention can automatically complete the automatic rolling and lantern ring operation of the silica gel baking pad, and the whole process is automatically carried out, thereby reducing the manpower consumption and improving the working efficiency.
2. The invention adopts the screw rod driving device to move, and has high speed and high efficiency.
3. The whole process of the invention does not need manual operation, reduces the labor cost, reduces the probability of various adverse factors generated by the labor and reduces the manufacturing cost.
4. The whole process of the invention has rapid and stable production flow, and greatly reduces the probability of unqualified products.
5. The shape of the silica gel pad is not limited to square, and the silica gel pad can be used for rolling operation of silica gel pads with other various shapes.
6. The whole device has simple structure and convenient maintenance.
Drawings
Fig. 1 is a schematic overall structure of an apparatus for automatically rolling up and sleeving a silicone baking pad according to the present invention.
Fig. 2 is another angular perspective view of an apparatus for automatically rolling up and threading a silicone baking pad according to the present invention.
Fig. 3 is a schematic view of the collar mounting device of the present invention.
Fig. 4 is a schematic structural view of a rolled silica gel baking pad device of the present invention.
Fig. 5 is a schematic view of the structure of the outer cylinder of the present invention.
Fig. 6 to 9 are schematic diagrams illustrating the automatic rolling operation of the silica gel baking pad according to the present invention.
In the figure, a 1-lantern ring mounting device, a 2-coil silica gel baking pad device, a 3-sliding block moving device, a 4-driving device, a 5-bottom plate, a 6-silica gel baking pad, a 101-lantern ring, a 102-inclined plane, a 103-first control baffle, a 104-second control baffle, a 201-semi-circular plate, a 202-inner circular baffle, a 203-inner cylinder, a 204-outer circular baffle, a 205-fixing plate, a 206-conveying belt and 207-compacting rollers. 301-pushing block, 303-sensor, 401-motor and 402-coupling.
Description of the embodiments
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 9, the device for automatically rolling up and sleeving the silica gel baking pad comprises a driving device 4, a silica gel baking pad rolling device 2, a sliding block moving device 3, a sleeving ring mounting device 1 and a bottom plate 5; the device is characterized in that the rolled silica gel baking pad device 2 is arranged on a bottom plate 5, the driving device 4 is arranged on the bottom plate 5 at one side of the rolled silica gel baking pad device 2, and the driving device 4 drives the rolled silica gel baking pad device 2 to roll up the silica gel baking pad 6; the sliding block moving device 3 is arranged on the bottom plate 5 below the rolled silica gel baking pad device 2, and the sliding block moving device 3 moves the rolled silica gel baking pad 6 into the lantern ring mounting device 1; the lantern ring mounting device 1 is arranged on a bottom plate 5 at the other side of the silica gel baking pad winding device 2; the lantern ring installation device 1 automatically lantern rings the silica gel baking pad 6 sent in by the sliding block moving device 3 and realizes discharging operation.
The silica gel baking pad rolling device 2 comprises two semicircular sheets 201, two inner circular baffle blocks 202, an outer circular baffle block 204, an inner circular cylinder 203, a fixing sheet 205, a conveying belt 206 and a pressing roller 207, wherein the conveying belt 206 is horizontally arranged, the conveying belt 206 is arranged on a bottom plate 5, the inner circular cylinder 203 is arranged at the outlet end of the conveying belt 206, one end of the inner circular cylinder 203 is connected with a driving device 4, and a discharge chute is arranged on the bottom plate 5 at the other end of the inner circular cylinder 203; the two inner circular stoppers 202 are symmetrically fixed on the inner cylinder 203, and the inner cylinder 203 and the two inner circular stoppers 202 are combined into an inner cylinder; the two semicircular sheets 201 are combined into an outer cylinder through fixing sheets 205 at two ends, the inner diameter of the outer cylinder is in clearance fit with the outer diameter of the inner cylinder, and the outer cylinder is sleeved on the inner cylinder; an outer cylinder stop block 204 is fixed in the outer cylinder, and after the outer cylinder is sleeved on the inner cylinder, the movable range between the outer cylinder and the inner cylinder is limited through the clearance movement of the outer cylinder stop block 204 between the two inner cylinder stop blocks 202; a gap for feeding the silica gel baking pad 6 is arranged on one side between the two semicircular sheets 201, and a notch groove for pushing is arranged on the other side between the two semicircular sheets 201; the pressing roller 207 is disposed above the outer cylinder and presses the outer cylinder downward from above.
The driving device 4 comprises a motor 401 and a coupler 402, the motor 401 is arranged on the bottom plate 5, and the motor 401 is connected with the inner cylinder 203 of the rolled silica gel baking pad device 2 through the coupler 402. When the motor 401 rotates to drive the inner cylinder composed of the inner cylinder block 202 and the inner cylinder 203 to rotate, the inner cylinder block 202 in the inner cylinder contacts with the outer cylinder block 204 of the outer cylinder to drive the whole outer cylinder to rotate.
The sliding block moving device 3 comprises a pushing block 301, a ball screw, a sliding block track, a screw driving device and a sensor 303, wherein the ball screw is arranged parallel to the inner cylinder 203, one end of the ball screw is connected with the screw driving device, one end of the pushing block 301 is connected to the ball screw and is partially sleeved on the sliding block track, when the other end of the pushing block 301 moves, the pushing block 301 is driven to move along the ball screw and the sliding block track in a linear manner when the screw driving device drives the ball screw to move, and then the part of the pushing block 301 extending into the rolled silica gel baking pad device 2 is driven to push the rolled silica gel baking pad 6 to the direction of a discharge chute; the sensor 303 is arranged on the bottom plate 5 at the inlet end of the discharge chute, and the sensor 303 is used for detecting whether the silica gel baking pad 6 is completely discharged.
The lantern ring installation device 1 comprises a lantern ring 101, an inclined plane 102, a first control baffle 103 and a second control baffle 104, wherein the inclined plane 102 is fixed on a bottom plate 5 on one side of the middle of the discharging groove, the second control baffle 104 is fixed on the bottom plate 5 on the other side of the middle of the discharging groove, the first control baffle 103 is arranged on the inclined plane 102, the lantern ring 101 placed on the inclined plane 102 is controlled by the first control baffle 103 to roll down, the second control baffle 104 stretches out to the upper side of the discharging groove to block the lantern ring 101 put down by the first control baffle 103 when in an initial position, the second control baffle 104 is retracted after the silica gel baking pad 6 enters the lantern ring 101 under the action of the sliding block moving device 3, and the whole formed by the silica gel baking pad 6 and the lantern ring 101 is controlled to fall from the discharging groove.
The first control baffle 103 controls the collar 101 on the inclined surface 102 to roll down singly; the second control baffle 104 blocks the collar 101 which has been rolled down singly to prevent the collar 101 from rolling down directly under the bottom plate 5, and after the silica gel baking pad 6 is sleeved in the collar 101, the second control baffle 104 moves away to enable the silica gel baking pad 6 sleeved in the collar 101 to fall under the bottom plate 5 for collection.
The length of the inner cylinder 203 is slightly longer than the width of the silica gel baking pad 6. The discharging groove is rectangular, the width of the discharging groove is slightly wider than the diameter of the lantern ring 101, and the length of the discharging groove is slightly longer than the width of the silica gel baking pad 6.
The distance between the inclined surface 102 and the nearest end of the second control baffle 104 and the rolled silica gel baking pad device 2 is equal to half of the width of the silica gel baking pad 6.
The motor 401 is a stepping motor 401, the outer diameter of the semicircular piece 201 of the rolled silica gel baking pad device 2 is determined by the length of the silica gel baking pad 6, and the silica gel baking pad is just rolled up on the outer cylinder after the motor 401 rotates for four times.
The pinch roller 207 is positioned obliquely above the outer cylinder and the pinch roller 207 is tangential to the outer cylinder.
An automatic rolling and sleeving method for a silica gel baking pad comprises the following steps:
step one: placing the silica gel baking pad 6 on the conveyor belt 206, and starting the conveyor belt 206 to drive the silica gel baking pad 6 to move;
step two: the stepping motor 401 is adjusted, so that the gap of the outer cylinder for feeding the silica gel baking pad 6 is opposite to the outlet direction of the conveyor belt 206, and the front end of the silica gel baking pad 6 enters through the gap of the outer cylinder until the front end of the silica gel baking pad abuts against the outer surface of the inner cylinder 203;
step three: the motor 401 of the driving device 4 starts to rotate, the motor 401 drives the inner cylinder to rotate through the coupler 402, and the two inner circular check blocks 202 follow to rotate when the inner cylinder rotates until the lower surface of the silica gel baking pad 6 is attached to the inner circular check blocks 202 and the upper surface of the silica gel baking pad 6 is attached to the outer circular check blocks 204, at the moment, the inner cylinder drives the outer cylinder to rotate together, and meanwhile the silica gel baking pad 6 is rolled up; the pressing roller 207 always keeps the downward pressing function in the process of rolling up the silica gel baking pad 6, so that the silica gel baking pad 6 is ensured to be rolled up all the time against the surface of the outer cylinder;
step four: after the motor 401 rotates for four circles, the rolling process of the silica gel baking pad 6 is completed once, at this time, the motor 401 stops rotating, the notch groove of the outer cylinder is opposite to the slide block moving device 3 on the right side, the push block 301 moves linearly along the ball screw and the slide block track under the drive of the screw driving device, gradually enters the notch groove of the outer cylinder and pushes the rolled silica gel baking pad 6 out towards the direction of the discharge groove; the collar mounting device 1 has fallen the single collar 101 to the appointed position through the first control baffle 103, the collar 101 is blocked by the second control baffle 104 at the moment and is positioned right above the discharge chute, and one side of the silica gel baking pad 6 gradually stretches into the collar 101 until the middle part of the whole collar 101 is sleeved into the collar 101 when the push block 301 pushes the rolled silica gel baking pad 6;
step five: when the pushing block 301 pushes the silica gel baking pad 6 out completely, the sensor 303 sends out a signal for completing the operation, the second control baffle 104 is loosened, the silica gel baking pad 6 sleeved by the collar 101 falls out of the discharge chute, and the pushing block 301 is reset to an initial position under the action of the screw driving device, so that the process of automatically rolling up the single silica gel baking pad 6 and the collar 101 is completed.
As can be seen in fig. 6-9, the silicone baking pad 6 is first prepared on the conveyor belt 206 to enter the outer cylinder and the inner cylinder; the silica gel baking pad enters between the outer circular stop block 204 and the inner circular stop block 202 through the conveyor belt 206; the motor 401 rotates for half a circle to drive the inner cylinder to rotate for half a circle, and the inner round stop block 202 turns to the outer round stop block 204 to clamp the silica gel baking pad 6, so that the silica gel baking pad 6 and the outer cylinder rotate for half a circle; the silicone baking pad 6 has been rolled up on the outer cylinder and the push block 301 has entered the push block track pushing the silicone baking pad 6 backwards.
The above embodiments are only preferred embodiments of the present invention, and are not limiting to the technical solutions of the present invention, and any technical solution that can be implemented on the basis of the above embodiments without inventive effort should be considered as falling within the scope of protection of the patent claims of the present invention.
Claims (6)
1. A device for automatically rolling up and sleeving a silica gel baking pad, which is characterized in that: comprises a driving device (4), a silica gel rolling baking pad device (2), a sliding block moving device (3), a lantern ring mounting device (1) and a bottom plate (5); the device comprises a base plate (5), a driving device (4), a silica gel baking pad rolling device (2) and a driving device (4), wherein the silica gel baking pad rolling device (2) is arranged on the base plate (5) at one side of the silica gel baking pad rolling device (2); the sliding block moving device (3) is arranged on the bottom plate (5) below the silica gel baking pad rolling device (2), and the sliding block moving device (3) moves the rolled silica gel baking pad (6) into the lantern ring mounting device (1); the lantern ring mounting device (1) is arranged on a bottom plate (5) at the other side of the silica gel baking pad winding device (2); the lantern ring mounting device (1) automatically lantern rings the silica gel baking pad (6) sent by the sliding block moving device (3) and realizes discharging operation;
the silica gel baking pad device (2) comprises two semicircular sheets (201), two inner circular baffle blocks (202), an outer circular baffle block (204), an inner circular cylinder (203), a fixing sheet (205), a conveying belt (206) and a pressing roller (207), wherein the conveying belt (206) is horizontally arranged and is arranged on a bottom plate (5), the inner circular cylinder (203) is arranged at the outlet end of the conveying belt (206), one end of the inner circular cylinder (203) is connected with a driving device (4), and a discharge chute is arranged on the bottom plate (5) at the other end of the inner circular cylinder (203); the two inner circular stoppers (202) are symmetrically fixed on the inner cylinder (203), and the inner cylinder (203) and the two inner circular stoppers (202) are combined into an inner cylinder; the two semicircular sheets (201) are combined into an outer cylinder through fixing sheets (205) at two ends, the inner diameter of the outer cylinder is in clearance fit with the outer diameter of the inner cylinder, and the outer cylinder is sleeved on the inner cylinder; an outer cylinder stop block (204) is fixed in the outer cylinder, and after the outer cylinder is sleeved on the inner cylinder, the movable range between the outer cylinder and the inner cylinder is limited through the clearance movement of the outer cylinder stop block (204) between the two inner cylinder stop blocks (202); a gap for feeding the silica gel baking pad (6) is formed in one side between the two semicircular sheets (201), and a notch groove for pushing is formed in the other side between the two semicircular sheets (201); the pressing roller (207) is arranged above the outer cylinder and presses the outer cylinder downwards from above;
the driving device (4) comprises a motor (401) and a coupler (402), the motor (401) is arranged on the bottom plate (5), and the motor (401) is connected with the inner cylinder (203) of the rolled silica gel baking pad device (2) through the coupler (402);
the sliding block moving device (3) comprises a pushing block (301), a ball screw, a sliding block track, a screw driving device and a sensor (303), wherein the ball screw is parallel to the inner cylinder (203), one end of the ball screw is connected with the screw driving device, one end of the pushing block (301) is connected to the ball screw and is partially sleeved on the sliding block track, the other end of the pushing block (301) passes between two semicircular sheets (201) when moving, the screw driving device drives the ball screw to move, the pushing block (301) is driven to linearly move along the ball screw and the sliding block track, and then the part of the pushing block (301) extending into the rolled silica gel baking pad device (2) is driven to push the rolled silica gel baking pad (6) to the direction of a discharge chute; the sensor (303) is arranged on the bottom plate (5) at the inlet end of the discharge chute, and the sensor (303) is used for detecting whether the silica gel baking pad (6) is completely discharged or not;
the lantern ring mounting device (1) comprises a lantern ring (101), an inclined plane (102), a first control baffle (103) and a second control baffle (104), wherein the inclined plane (102) is fixed on a bottom plate (5) on one side of the middle of the discharging groove, the second control baffle (104) is fixed on the bottom plate (5) on the other side of the middle of the discharging groove, the first control baffle (103) is arranged on the inclined plane (102), the first control baffle (103) controls the lantern ring (101) placed on the inclined plane (102) to roll down according to a plurality of rolling down, the second control baffle (104) extends to the upper side of the discharging groove when in an initial position to block the lantern ring (101) put down by the first control baffle (103), and the second control baffle (104) is retracted after a silica gel baking pad (6) enters the lantern ring (101) under the action of the sliding block moving device (3), so that the whole body formed by the silica gel baking pad (6) and the lantern ring (101) is controlled to fall down from the discharging groove;
when the motor (401) rotates to drive an inner cylinder formed by the inner cylinder stop block (202) and the inner cylinder (203) to rotate, the inner cylinder stop block (202) in the inner cylinder can be contacted with the outer cylinder stop block (204) of the outer cylinder so as to drive the whole outer cylinder to rotate;
the length of the inner cylinder (203) is slightly longer than the width of the silica gel baking pad (6).
2. The apparatus for automatic rolling and looping of a silica gel baking mat according to claim 1, wherein: the discharging groove is rectangular, the width of the discharging groove is slightly wider than the diameter of the lantern ring (101), and the length of the discharging groove is slightly longer than the width of the silica gel baking pad (6).
3. The apparatus for automatic rolling and looping of a silica gel baking mat according to claim 1, wherein: the distance between the inclined surface (102) and the nearest end of the second control baffle plate (104) and the rolled silica gel baking pad device (2) is equal to half of the width of the silica gel baking pad (6).
4. The apparatus for automatic rolling and looping of a silica gel baking mat according to claim 1, wherein: the motor (401) is a stepping motor, the outer diameter of the semicircular piece (201) of the rolled silica gel baking pad device (2) is determined by the length of the silica gel baking pad (6), and the silica gel baking pad is just rolled up on the outer cylinder after the motor (401) rotates for four times.
5. The apparatus for automatic rolling and looping of a silica gel baking mat according to claim 1, wherein: the pressing roller (207) is positioned obliquely above the outer cylinder, and the pressing roller (207) is tangential to the outer cylinder.
6. A method for automatically rolling up and sleeving a silica gel baking cushion, which adopts the device for automatically rolling up and sleeving the silica gel baking cushion as claimed in claim 1, and is characterized in that: the method comprises the following steps:
step one: placing the silica gel baking pad (6) on a conveyor belt (206), and starting the conveyor belt (206) to drive the silica gel baking pad (6) to move;
step two: the motor (401) is adjusted to enable a gap of the outer cylinder for feeding the silica gel baking pad (6) to be opposite to the outlet direction of the conveyor belt (206), and the front end of the silica gel baking pad (6) enters through the gap of the outer cylinder until the front end of the silica gel baking pad abuts against the outer surface of the inner cylinder (203);
step three: the motor (401) of the driving device (4) starts to rotate, the motor (401) drives the inner cylinder to rotate through the coupler (402), and the two inner circular check blocks (202) follow to rotate when the inner cylinder rotates until the lower surface of the silica gel baking pad (6) is attached to the inner circular check blocks (202) and the upper surface of the silica gel baking pad (6) is attached to the outer circular check blocks (204), at the moment, the inner cylinder drives the outer cylinder to rotate together, and meanwhile the silica gel baking pad (6) is rolled up; the pressing roller (207) always keeps the downward pressing function in the process of rolling up the silica gel baking pad (6), so that the silica gel baking pad (6) is always rolled up against the surface of the outer cylinder;
step four: after the motor (401) rotates for four circles, the rolling process of the silica gel baking pad (6) is completed once, at the moment, the motor (401) stops rotating, the notch groove of the outer cylinder is opposite to the slide block moving device (3) on the right side, the push block (301) moves linearly along the ball screw and the slide block track under the drive of the screw driving device, gradually enters the notch groove of the outer cylinder and pushes out the rolled silica gel baking pad (6) towards the direction of the discharge groove; at the moment, the single lantern ring (101) is fallen to a designated position by the lantern ring mounting device (1) through the first control baffle (103), the lantern ring (101) is blocked by the second control baffle (104) and is positioned right above the discharge chute, and one side of the rolled silica gel baking pad (6) gradually stretches into the lantern ring (101) until the middle part of the whole silica gel baking pad (6) is sleeved into the lantern ring (101) when the push block (301) pushes the rolled silica gel baking pad (6);
step five: when the pushing block (301) pushes out the silica gel baking pad (6) completely, the sensor (303) sends out a signal for completing operation, the second control baffle (104) is loosened, the silica gel baking pad (6) sleeved by the sleeve ring (101) falls out of the discharge chute, the pushing block (301) is reset to an initial position under the action of the screw driving device, and the processes of automatically rolling up the single silica gel baking pad (6) and the sleeve ring (101) are completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910451350.2A CN110077884B (en) | 2019-05-28 | 2019-05-28 | Device and method for automatically rolling up and sleeving silica gel baking pad |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910451350.2A CN110077884B (en) | 2019-05-28 | 2019-05-28 | Device and method for automatically rolling up and sleeving silica gel baking pad |
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| CN110077884A CN110077884A (en) | 2019-08-02 |
| CN110077884B true CN110077884B (en) | 2023-11-21 |
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| CN208585852U (en) * | 2018-07-25 | 2019-03-08 | 广东溢达纺织有限公司 | Automatic sealing package rolls up mechanism |
| CN210001264U (en) * | 2019-05-28 | 2020-01-31 | 浙江工业大学 | device for automatically rolling and sleeving silica gel baking pad |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK178914B1 (en) * | 2015-10-22 | 2017-05-22 | Inwatec Aps | Method of rolling up final lengths of mats in unidirectional rolled rollers and a mat rolling station for carrying out the method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206156430U (en) * | 2016-10-20 | 2017-05-10 | 百耐尔河北建材科技有限公司 | Waterproofing membrane rolling machine |
| CN207000892U (en) * | 2017-05-26 | 2018-02-13 | 九江市白洁卫生用品厂 | Process system without glue sealing new Type Protecting Film toiler roll packaging |
| CN206940035U (en) * | 2017-06-10 | 2018-01-30 | 绍兴恒辉布业有限公司 | One kind send roller blanking batcher automatically |
| CN107324104A (en) * | 2017-07-24 | 2017-11-07 | 余燕军 | A kind of silica gel tape wrapping packing apparatus |
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| CN110077884A (en) | 2019-08-02 |
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