CN110077105B - Pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink - Google Patents

Pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink Download PDF

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Publication number
CN110077105B
CN110077105B CN201910511650.5A CN201910511650A CN110077105B CN 110077105 B CN110077105 B CN 110077105B CN 201910511650 A CN201910511650 A CN 201910511650A CN 110077105 B CN110077105 B CN 110077105B
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printing
pvc
base material
pvc wallpaper
embossing
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CN201910511650.5A
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CN110077105A (en
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朱爱平
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Zhejiang Kanghao Nuote Decoration Material Co ltd
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Zhejiang Kanghao Nuote Decoration Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/008Apparatus or machines for carrying out printing operations combined with other operations with means for stamping or cutting out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/0403Drying webs
    • B41F23/0423Drying webs by convection
    • B41F23/0426Drying webs by convection using heated air

Abstract

The invention discloses a pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink, which comprises the following components in sequence along the processing direction of a PVC wallpaper base material: the device comprises a feeding mechanism, a traction mechanism, a corona mechanism, a tension mechanism, at least one printing mechanism, a cooling mechanism, an embossing preheating mechanism, at least one embossing mechanism, a splitting mechanism and a winding mechanism; the printing mechanism includes: the printing device is used for printing the PVC wallpaper base material subjected to surface corona treatment; and the PVC wallpaper base material inlet of the drying device is connected with the PVC wallpaper base material outlet of the printing device and is used for rapidly drying the water-based ink attached to the PVC wallpaper base material. Through corona mechanism and drying device synergism, the effectual design time and the adhering strength that have shortened water-based ink on PVC wall paper substrate. Therefore, the problems of low adhesive strength and low drying efficiency of the existing wallpaper made of pure PVC materials and printed by using water-based ink are solved, and the manufacture of the green environment-friendly wallpaper without damage to human bodies becomes possible.

Description

Pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink
Technical Field
The invention relates to the field of wallpaper production, in particular to a pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink.
Background
Wallpaper, as a home decoration material, is closely related to our lives. Among them, the wallpaper made of PVC is popular because of its various patterns. However, existing PVC wallpaper is generally made by printing with ink and then embossing with different patterns of rollers.
However, in order to ensure the adhesion fastness of the pigment on the PVC surface, the wallpaper is often still adopting oil-based ink, and although the oil-based ink can ensure the adhesion fastness of the pigment, the organic solvent contained in the oil-based ink often volatilizes a large amount of harmful substances such as toluene and xylene in the long-time contact process of the wallpaper and the air, the human body often causes discomfort and even diseases after contacting the harmful substances for a long time, and if the water-based ink is used, the problem that the adhesion fastness of the water-based ink on the PVC wallpaper substrate is not enough, and the quality of the wallpaper is affected by the falling of the pigment occurs.
Meanwhile, after the water-based ink is printed on the PVC wallpaper base material, a large amount of time is needed for drying, and the production efficiency is greatly influenced.
In addition, the existing PVC wallpaper base material is slightly deformed due to the pressing of the embossing mechanism, so that the situation that patterns are not matched in a multi-pass embossing process occurs, and the quality of a product is finally influenced.
Disclosure of Invention
In order to solve the technical problems, the invention provides a pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink.
The invention is realized by the following technical scheme:
the utility model provides a be suitable for pure PVC wall paper printing knurling of water-based ink and cut all-in-one, includes along PVC wall paper substrate direction of processing according to the preface arrange:
the device comprises a feeding mechanism, a traction mechanism, a corona mechanism, a tension mechanism, at least one printing mechanism, a cooling mechanism, an embossing preheating mechanism, at least one embossing mechanism, a splitting mechanism and a winding mechanism; characterized in that, the printing mechanism includes:
the printing device is used for printing the PVC wallpaper base material subjected to surface corona treatment;
and the PVC wallpaper base material inlet of the drying device is connected with the PVC wallpaper base material outlet of the printing device and is used for rapidly drying the water-based ink attached to the PVC wallpaper base material.
According to the invention, the corona mechanism is used for carrying out corona treatment on the PVC wallpaper base material before printing, so that the adhesive force of the water-based ink on the surface of the PVC wallpaper base material is greatly enhanced, and meanwhile, the setting time of the water-based ink on the PVC wallpaper base material and the adhesive strength between the water-based ink and the surface of the PVC wallpaper base material are effectively shortened through the drying device in the printing mechanism. Therefore, the problem that the existing wallpaper made of pure PVC materials is low in adhesion strength of water-based ink printing pigments and easy to lose ink is solved, and the manufacture of green environment-friendly wallpaper without damage to human bodies is possible.
The invention relates to a pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink, which is further improved in that the drying device comprises:
an isolation cover;
the warm air partition plate is fixed on the side wall of the isolation cover in an eight-shaped manner so as to divide the isolation cover into a warm air cavity and a drying cavity;
the air supply device is arranged at the air inlet of the drying cavity, is fixed on the side wall of the isolation cover and is used for conveying hot air for drying along the length direction of the PVC wallpaper substrate;
the infrared heating device is positioned below the PVC wallpaper base material and is fixed on the side wall of the isolation cover;
and the dehumidifying and heating device is arranged at the air outlet of the drying cavity and is used for absorbing the hot air with moisture, drying the hot air and heating the hot air, and then discharging the hot air into the hot air cavity.
The pure PVC wallpaper printing, embossing and slitting integrated machine applicable to water-based ink is further improved in that a plurality of turbulence grooves which are opposite to PVC wallpaper base materials are arranged on the partition board of the warm air induction channel along the length direction.
The pure PVC wallpaper printing, embossing and slitting integrated machine applicable to water-based ink is further improved in that the cross section of the turbulence groove in the width direction of the warm air partition plate is in a concave four-heart oval curve shape.
The pure PVC wallpaper printing, embossing and slitting integrated machine applicable to water-based ink is further improved in that an embossing compensation device is arranged in front of an inlet of a PVC wallpaper base material of each embossing mechanism.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a process flow diagram of the present invention.
Reference numerals: 100. the device comprises a feeding mechanism 200, a traction mechanism 210, a rubber roller 300, a corona mechanism 400, a tension mechanism 410, a tension detection roller 420, a tension adjusting device 421, an adjusting roller 422, an adjusting device 510, a printing device 511, a printing roller 512, a printing roller 513, a rack adjusting device 514, an ink fountain 515, a doctor blade 520, a drying device 521, an isolation cover 521a, a drying cavity 521b, a warm air cavity 522, a warm air partition 522a, a turbulence groove 523, an air supply device 524, a dehumidifying and heating device 525, an infrared heating device 600, a cooling mechanism 610, a cooling roller 700, an embossing pre-mechanism 800, an embossing mechanism 900, a slitting mechanism 1000, a rolling mechanism 1100, an embossing compensation device 1110, an alignment mark detection device 1120, a length compensation device 1121, a length adjusting roller 1122, a length adjusting device 1200 and a PVC wallpaper substrate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1, the all-in-one machine for printing, embossing and slitting pure PVC wallpaper suitable for water-based ink comprises a feeding mechanism 100, a traction mechanism 200, a corona mechanism 300, a tension mechanism 400, at least one printing mechanism, a cooling mechanism 600, an embossing preheating mechanism 700, an embossing mechanism 800, a slitting mechanism 900, a winding mechanism 1000, and the like, which are sequentially arranged along the printing and processing direction of the PVC wallpaper substrate.
Wherein, the feeding mechanism 100 is sleeved with coiled PVC wallpaper base material as a raw material during printing.
The traction mechanism 200 is composed of three rubber rollers 210 which rotate synchronously and automatically, and the rubber rollers draw the PVC wallpaper base material sleeved on the feeding mechanism through the friction force with the surface of the PVC wallpaper base material and input the PVC wallpaper base material into the mechanism at the rear part. In detail, the rotating speeds and the diameters of the three rubber rollers are the same, so that the PVC wallpaper base material attached to the upper surface can not be tensioned and deformed due to different linear speeds.
And tension mechanism 400, then be used for detecting whether PVC wall paper substrate surface tension accords with the required standard of printing before entering into printing mechanism, it is detailed, this tension mechanism includes a tension detection roller, this tension detection roller 410 is located printing device's PVC wall paper substrate entrance, and one through tension detection roller detect numerical value carry out tension adjustment's tension adjusting device 420 to PVC wall paper substrate, it is detailed, this tension adjusting device includes that an adjusting roller 421 of mortgage on PVC wall paper substrate and one can drive this adjusting roller and make and relax or strain PVC wall paper substrate with adjusting its tensile adjusting device 422, in specific implementation mode, this adjusting device can be pneumatic cylinder, lead screw etc. have the mechanism that can drive the adjusting roller and realize going up and down.
The corona mechanism 300 performs corona treatment on the surface of the PVC wallpaper substrate which passes through rapidly so as to enhance the adhesiveness of the printing stock.
As shown in fig. 1, the printing mechanism includes: PVC wall paper substrate entry and tension adjustment mechanism PVC wall paper substrate export printing device 510 that accepts mutually to and set up in the printing device top, PVC wall paper substrate entry and printing device's PVC wall paper substrate export drying device 520 that accepts.
Specifically, the printing apparatus includes a plate roller 511 and a printing roller 512 which are provided vertically; preferably, the printing roll arranged above the plate roller can be adjusted in the vertical position through a rack adjusting device 513 connected with the printing roll to adjust the pressure of the plate roller and the printing roll on the printing stock (PVC wallpaper base material) during printing. An ink fountain 514 for containing water-based ink is arranged below the plate roller, the lower part of the plate roller 511 is immersed in the water-based ink in the ink fountain and is rotated to realize surface inking, a doctor blade 515 is arranged on the plate roller in a tangent mode and is used for hanging out redundant ink on the plate roller, and preferably, an included angle of 60-45 degrees is formed between the doctor blade and the horizontal plane, so that the relative abrasion between the doctor blade and the plate roller can be reduced when the doctor blade is used for scraping the ink on the plate roller, and the service lives of the doctor blade and the plate roller are prolonged.
The drying device 520 includes an isolation cover 521 disposed above the printing device, the isolation cover is made of metal, and a heat insulation layer is disposed on the inner wall of the isolation cover; the two sides below the isolation cover are respectively provided with an inlet of a PVC wallpaper base material and an outlet of the PVC wallpaper base material, wherein the inlet of the PVC wallpaper base material is connected with the outlet of the PVC wallpaper base material of the printing device. Two warm air partition plates 522 are provided in the inside of the shield in the shape of a letter "v", and divide the inner space of the shield roughly into two parts, a trapezoidal drying chamber 521a and the remaining warm air chambers 521b. Wherein, the both sides below warm braw chamber are provided with two air intakes symmetrically, and leave an air outlet in the upper end in warm braw chamber, and PVC wall paper substrate gets into from one of them air intake to its orbit of advancing is parallel with warm braw baffle under the guide of deflector roll in inside. When the PVC wallpaper base material is printed, two air supply devices 523 arranged at the air inlet of the drying cavity send dry warm air in the warm air cavity into the drying cavity, so as to dry the water-based ink attached to the surface of the PVC wallpaper base material. Wherein air supply arrangement 523's air outlet sets up towards the length direction of PVC wall paper substrate to guarantee that dry warm braw can advance along PVC wall paper substrate surface, this kind of mode can enough reach the effect of dry quick air-dry moisture in the water-based ink, can not produce great effort to the PVC wall paper substrate after being heated again, thereby furthest's reduction PVC wall paper substrate atress deformation's possibility. A dehumidifying and heating device 524 is installed at the air outlet of the drying chamber 521a, and absorbs the warm air with moisture from the drying chamber, and dries the warm air with moisture and discharges the warm air into the warm air chamber from a new temperature rise for the use of the air supply device. The device can achieve the effects of recycling warm air and reducing energy consumption. And then be provided with infrared heating device 525 in stoving chamber 521a, this infrared heating device is located the below of PVC wall paper substrate, and the face that generates heat just to PVC wall paper substrate to guarantee to make its can rapid and stable intensification, thereby promote the speed of stoving printing ink. In a particular embodiment, the infrared heating device may be a resistive heating device.
The further improvement of above-mentioned embodiment lies in, be provided with a plurality of disturbed flow grooves 522a just to PVC wall paper substrate surface on the length direction of warm braw baffle 522, when the dry warm braw in the stoving chamber is sent into in knowing the stoving chamber by air supply arrangement and is passed through between PVC wall paper substrate and the warm braw baffle, this warm braw that is the advection state is under disturbed flow groove's effect, partly change into the disturbed flow near the warm braw baffle, thereby great increase the convection current of air, help the warm braw to take away the moisture in the water-based ink.
The further improvement of the above embodiment lies in that each turbulence groove extends along the width direction of the warm air partition plate, and the cross section of each turbulence groove is in a shape of a four-heart oval curve which is concave upwards (i.e. concave towards the direction of the warm air cavity), and this shape enables the warm air to smoothly enter the turbulence groove 522a, and generates a relatively powerful swirling clear flow at the tail end of the turbulence groove, so as to drive sufficient convection between the dry warm air close to the warm air partition plate in the drying cavity and the warm air with moisture close to the PVC wallpaper substrate. Thereby achieving the maximum utilization rate of the warm air.
Meanwhile, after the water-based ink is dried, the PVC wallpaper substrate needs to be cooled for the setting of the printed patterns on the surface of the PVC wallpaper substrate 1200, and in this embodiment, the cooling mechanism 600 is adopted to realize the function. Specifically, the cooling mechanism is composed of two adjacent cooling rollers 610, which in the embodiment are cooled rapidly by the cooling water circulating inside in order to improve the cooling effect.
As shown in fig. 1, after the pattern printed on the surface of the PVC wallpaper substrate is shaped, the next embossing treatment may be performed, and before this step, in order to ensure good embossing effect, the PVC wallpaper substrate may be subjected to a preheating treatment, so that the temperature of the PVC wallpaper substrate approaches the temperature required for embossing. The step 700 is realized by an embossing preheating mechanism, and in particular, the embossing preheating mechanism can be an infrared heating device. When PVC wall paper substrate passes through the device, by the holistic even intensification to the settlement temperature, realize PVC wall paper substrate's softening effect, make things convenient for the processing of knurling mechanism 800 behind.
As shown in fig. 1, the embossing mechanism 800 includes a pair of embossing rollers 810 disposed above and below each other for pressing the PVC wallpaper substrate passing through the embossing rollers, and in this embodiment, the number of embossing structures may be multiple in order to meet the various pattern pressing requirements of the wallpaper.
In order to ensure that the embossing mechanism can be pressed at the corresponding position of the PVC wallpaper base material according to the design requirement, an alignment compensation device 1100 is arranged in front of the PVC wallpaper base material inlet port of each embossing mechanism 800, and the alignment compensation device comprises an alignment mark detection device 1110 for detecting whether the position mark on the PVC wallpaper base material is at the set position and calculating the length deviation of the PVC wallpaper base material through the position of the position mark; and a length compensation device 1120 electrically connected to the alignment mark detection device and adjusting the length of the PVC wallpaper substrate according to the result of the alignment detection device. In detail, the compensation device includes a length adjustment roller 1121 pressed against the surface of the PVC wallpaper substrate, and a length adjustment device 1122 for adjusting the vertical position of the length adjustment roller to adjust the length of the PVC wallpaper substrate, in a specific embodiment, the length adjustment device may be an air cylinder, a hydraulic cylinder, a ball screw, or the like.
After PVC wall paper substrate knurling finishes, cut the device and implement the excision deckle edge of rectifying to finished product PVC wall paper and handle, when cutting the completion back, the rolling mechanism carries out the rolling. And finishing the processing of the PVC wallpaper.

Claims (2)

1. The utility model provides a be suitable for pure PVC wall paper printing knurling of water-based ink and cut all-in-one, includes along PVC wall paper substrate direction of processing according to the preface arrange:
feeding mechanism, traction mechanism, corona mechanism, tension mechanism, at least one printing mechanism, cooling mechanism and embossing preheating mechanism
The device comprises a mechanism, at least one embossing mechanism, a splitting mechanism and a winding mechanism; characterized in that, the printing mechanism includes:
the printing device is used for printing the PVC wallpaper base material subjected to surface corona treatment;
the PVC wallpaper base material inlet is connected with the PVC wallpaper base material outlet of the printing device and is used for quickly drying the water-based ink attached to the PVC wallpaper base material;
the drying device includes: the air supply device is arranged at an air inlet of the drying cavity, is fixed on the side wall of the isolation cover and is used for conveying hot air for drying along the length direction of the PVC wallpaper substrate; the warm air partition plate is fixed on the side wall of the isolation cover in an eight-shaped manner so as to divide the isolation cover into a warm air cavity and a drying cavity; the warm air partition plate is provided with a plurality of turbulence grooves which are opposite to the PVC wallpaper base material along the length direction; the cross section of the turbulent flow groove in the width direction of the warm air partition plate is in a concave four-heart oval curve shape; and each embossing mechanism is provided with an embossing compensation device in front of the PVC wallpaper base material inlet port.
2. The printing, embossing and slitting integrated machine for pure PVC wallpaper suitable for water-based ink according to claim 1, which is characterized in that: the drying device also comprises an isolation cover;
the infrared heating device is positioned below the PVC wallpaper base material and is fixed on the side wall of the isolation cover;
and the dehumidifying and heating device is arranged at the air outlet of the drying cavity and is used for absorbing the hot air with moisture, drying the hot air and heating the hot air, and then discharging the hot air into the hot air cavity.
CN201910511650.5A 2019-04-02 2019-06-13 Pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink Active CN110077105B (en)

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CN112875384A (en) * 2020-11-27 2021-06-01 李�杰 Guide equipment for printing water-based ink on decorative paper

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CN207875126U (en) * 2018-02-09 2018-09-18 东莞智源彩印有限公司 A kind of full automatic high efficiency heated-air drying control machine for intaglio printing press
CN208646297U (en) * 2018-04-18 2019-03-26 朱难霞 A kind of drying unit of printing machine
CN209904220U (en) * 2019-04-02 2020-01-07 浙江康豪诺特装饰材料有限公司 Pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink

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EP1169611B1 (en) * 1999-04-13 2003-10-08 IST METZ GmbH Irradiating device
US20040060193A1 (en) * 2002-10-01 2004-04-01 Bobst Sa Drying device for printed material
CN1575976A (en) * 2003-06-26 2005-02-09 中本包装株式会社 Method for aqueous gravure printing and apparatus therefor
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CN207875126U (en) * 2018-02-09 2018-09-18 东莞智源彩印有限公司 A kind of full automatic high efficiency heated-air drying control machine for intaglio printing press
CN208646297U (en) * 2018-04-18 2019-03-26 朱难霞 A kind of drying unit of printing machine
CN209904220U (en) * 2019-04-02 2020-01-07 浙江康豪诺特装饰材料有限公司 Pure PVC wallpaper printing, embossing and slitting integrated machine suitable for water-based ink

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