CN103184713B - Carbonless copy paper coating machine - Google Patents
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- CN103184713B CN103184713B CN201110457479.8A CN201110457479A CN103184713B CN 103184713 B CN103184713 B CN 103184713B CN 201110457479 A CN201110457479 A CN 201110457479A CN 103184713 B CN103184713 B CN 103184713B
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Abstract
Description
技术领域 technical field
本发明涉及涂布机技术领域,尤其涉及一种用于无碳复写纸的涂布机。 The present invention relates to the technical field of coating machines, in particular to a coating machine for carbonless copy paper.
背景技术 Background technique
无碳复写纸是一种化学型压敏记录纸,是不用有色色素的复写纸,其主要原材料有原纸、微胶囊和显色剂等。无碳复写纸的发色原理是:在写字或打印机的压力下,微胶囊受力破裂,染料油迁移到显色剂层与酸性显色剂接触,使无色染料显色。与普通复写纸比较,具有免垫复写纸,使用方便,提高工作效率,字迹清晰,不褪色,清洁不脏手等特点,尤其适合现代办公和电脑打印,因而得到人们的广泛使用和青睐。 Carbonless copy paper is a kind of chemical pressure-sensitive recording paper. It is a copy paper without colored pigments. Its main raw materials are base paper, microcapsules and color developers. The color development principle of carbonless copy paper is: under the pressure of writing or printer, the microcapsules are broken by force, and the dye oil migrates to the color developer layer and contacts with the acid color developer, so that the colorless dye develops color. Compared with ordinary carbon paper, it has the characteristics of pad-free carbon paper, easy to use, improved work efficiency, clear handwriting, no fading, and clean hands. It is especially suitable for modern office and computer printing, so it is widely used and favored by people.
现有的无碳复写纸在生产过程中需要大量使用蒸汽进行加热,使用蒸汽加热具有如下缺陷,首先,要求容纳蒸汽的容器能够承受一定的压力,否则可能因压力过大而发生爆炸,因此容器的性能需要满足较高的要求,制造和检修成本高;其次,采用蒸汽加热,加热速度慢,设备需要较长时间才能正常工作;第三,温度难以精确控制;第四,蒸汽的成本较高,容易泄漏;第五,蒸汽容易凝结成水,需要及时将水排出。 Existing carbonless copy paper needs to use a large amount of steam for heating in the production process, and the use of steam heating has the following defects. First, the container containing the steam is required to be able to withstand a certain pressure, otherwise it may explode due to excessive pressure, so the container The performance needs to meet high requirements, and the manufacturing and maintenance costs are high; secondly, steam heating is used, the heating speed is slow, and the equipment takes a long time to work normally; thirdly, the temperature is difficult to control accurately; fourthly, the cost of steam is high, It is easy to leak; fifth, the steam is easy to condense into water, and the water needs to be discharged in time.
发明内容 Contents of the invention
本发明的目的就是针对现有技术存在的不足而提供一种无碳复写纸涂布机,其减少了蒸汽的使用,可以节约蒸汽65%以上,既降低了设备的生产成本,又提高了控制精度,有利于提高产品质量。 The purpose of the present invention is to provide a carbonless copy paper coating machine for the deficiencies in the prior art, which reduces the use of steam, can save more than 65% of steam, not only reduces the production cost of the equipment, but also improves the control accuracy , which is conducive to improving product quality.
为了实现上述目的,本发明采用的技术方案是:一种无碳复写纸涂布机,包括依次连接的发纸装置、涂布头、烘干装置、背涂水装置、烫平装置、压光机、收纸装置,还包括微处理器、驱动纸带行进的电机,所述微处理器与所述电机电连接,所述烘干装置为气浮式烘箱,该气浮式烘箱上侧和下侧交错设置有喷气嘴,所述喷气嘴的进气端设置有电加热器,所述烫平装置为电热膜式加热烫平缸,该电热膜式加热烫平缸设置有硅胶电热膜。 In order to achieve the above object, the technical solution adopted in the present invention is: a carbonless copy paper coating machine, including a paper delivery device, a coating head, a drying device, a back coating device, an ironing device, and a calender connected in sequence 1. The delivery device also includes a microprocessor and a motor that drives the paper tape, the microprocessor is electrically connected to the motor, the drying device is an air flotation oven, and the upper and lower sides of the air flotation oven are Air nozzles are arranged alternately on the side, and the air inlet end of the air nozzles is provided with an electric heater. The ironing device is an electric heating film heating ironing cylinder, and the electric heating film heating ironing cylinder is provided with a silicone electric heating film.
所述气浮式烘箱与所述背涂水装置之间设置有张力分段机,所述张力分段机包括至少两个转动胶辊,两个所述转动胶辊相互平行。 A tension section machine is arranged between the air flotation oven and the back coating device, and the tension section machine includes at least two rotating rubber rollers, and the two rotating rubber rollers are parallel to each other.
所述张力分段机的出纸端设置有压力传感器,所述压力传感器与所述微处理器电连接。 A pressure sensor is provided at the paper output end of the tension sectioning machine, and the pressure sensor is electrically connected with the microprocessor.
所述张力分段机设置有使所述转动胶辊沿纸带行进方向同步转动的同步装置。 The tension sectioning machine is provided with a synchronizing device for synchronously rotating the rotating rubber rollers along the traveling direction of the paper tape.
所述压光机包括两个压光辊和调整所述两个压光辊间隙的调整装置,纸带从两个所述压光辊之间通过,所述调整装置与所述微处理器电连接。 The calender includes two calender rollers and an adjustment device for adjusting the gap between the two calender rollers, the paper tape passes between the two calender rollers, the adjustment device is connected with the microprocessor electronically connect.
所述调整装置为液压汽缸,所述液压汽缸通过轴承座与所述压光辊连接。 The adjustment device is a hydraulic cylinder, and the hydraulic cylinder is connected with the calender roller through a bearing seat.
所述压光机与所述收纸装置之间设置有熟化机,该熟化机设置有冷却装置。 A maturing machine is arranged between the calender and the delivery device, and the maturing machine is provided with a cooling device.
本发明有益效果在于:本发明包括依次连接的发纸装置、涂布头、烘干装置、背涂水装置、烫平装置、压光机、收纸装置,还包括微处理器、驱动纸带行进的电机,所述微处理器与所述电机电连接,所述烘干装置为气浮式烘箱,该气浮式烘箱上侧和下侧交错设置有喷气嘴,所述喷气嘴的进气端设置有电加热器,所述烫平装置为电热膜式加热烫平缸,该电热膜式加热烫平缸设置有硅胶电热。本发明的无碳复写纸涂布机大大减少了蒸汽的使用,可以节约蒸汽65%以上,既降低了设备的生产成本,又提高了控制精度,有利于提高产品质量。 The beneficial effects of the present invention are that: the present invention comprises a paper sending device, a coating head, a drying device, a back coating device, an ironing device, a calender, a paper delivery device connected in sequence, and also includes a microprocessor, a driving paper belt The moving motor, the microprocessor is electrically connected to the motor, the drying device is an air flotation oven, and the upper and lower sides of the air flotation oven are alternately provided with air nozzles, and the air intake of the air nozzles An electric heater is arranged at the end, and the ironing device is an electrothermal film heating ironing cylinder, and the electrothermal film heating ironing cylinder is provided with a silicone electric heater. The carbonless copy paper coating machine of the present invention greatly reduces the use of steam, can save more than 65% of steam, not only reduces the production cost of the equipment, but also improves the control precision, which is beneficial to improving product quality.
附图说明 Description of drawings
图1是本发明的无碳复写纸涂布机的结构示意图。 Fig. 1 is a schematic structural view of a carbonless copy paper coating machine of the present invention.
图2是本发明的涂布头的结构示意图。 Fig. 2 is a schematic structural view of the coating head of the present invention.
图3是本发明的烫平装置的结构示意图。 Fig. 3 is a schematic structural view of the ironing device of the present invention.
图4是本发明的张力分段机的一种实施方式的结构示意图。 Fig. 4 is a schematic structural view of an embodiment of the tension sectioning machine of the present invention.
图5是本发明的张力分段机的另一种实施方式的结构示意图。 Fig. 5 is a schematic structural view of another embodiment of the tension sectioning machine of the present invention.
图6是本发明的压光机的结构示意图。 Fig. 6 is a schematic structural view of the calender of the present invention.
图7是本发明的熟化机的结构示意图。 Fig. 7 is a schematic structural view of the aging machine of the present invention.
图8是图7中的熟化机的左视图。 Fig. 8 is a left side view of the curing machine in Fig. 7 .
在图1~图8中包括有: In Figure 1~Figure 8 include:
1——涂布头 2——背涂水装置 1——coating head 2——back water coating device
3——压光机 31——压光辊 3——Calender 31——Calender roll
4——气浮式烘箱 5——电热膜式加热烫平缸 4——Air flotation oven 5——Electrothermal film heating ironing cylinder
6——张力分段机 61——转动胶辊 6——Tension sectioning machine 61——Rotating rubber roller
62——同步装置 7——熟化机 62——synchronization device 7——curing machine
8——纸带。 8 - paper tape.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.
本发明的一种无碳复写纸涂布机,如图1所示,其包括依次连接的发纸装置、涂布头1、烘干装置、背涂水装置2、烫平装置、压光机3、收纸装置,为了对涂布机进行准确控制,还包括微处理器、驱动纸带8行进的电机,所述微处理器与所述电机电连接,纸带8从发纸装置发出后,进入涂布头1的胶辊之间,如图2所示,纸带8的上侧面涂布涂料,然后进入烘干装置。所述烘干装置为气浮式烘箱4,该气浮式烘箱4上侧和下侧交错设置有喷气嘴,所述喷气嘴的进气端设置有电加热器,电加热器对气体进行加热,喷气嘴喷出热气体对纸带8均匀加热,且上下交错的喷气嘴使得纸带8悬浮在气浮式烘箱4中。如图3所示,所述烫平装置为电热膜式加热烫平缸5,该电热膜式加热烫平缸5设置有硅胶电热膜,可以通过调整电压来调整硅胶电热膜的温度,从而可以准确控制加热温度,电热膜式加热烫平缸5可以为两个,第一个温度较低,第二温度较高。本发明的无碳复写纸涂布机大大减少了蒸汽的使用,可以节约蒸汽65%以上,既降低了设备的生产成本,又提高了控制精度,有利于提高产品质量。 A kind of carbonless copy paper coating machine of the present invention, as shown in Figure 1, it comprises successively connected paper delivery device, coating head 1, drying device, back water coating device 2, ironing device, calender 3 1. The delivery device, in order to accurately control the coating machine, also includes a microprocessor, a motor that drives the paper tape 8 to advance, and the microprocessor is electrically connected to the motor. After the paper tape 8 is sent out from the paper delivery device, Enter between the rubber rollers of the coating head 1, as shown in Figure 2, the upper side of the paper strip 8 is coated with paint, and then enters the drying device. The drying device is an air flotation oven 4, the upper side and the lower side of the air flotation oven 4 are alternately provided with air nozzles, the air inlet end of the air nozzle is provided with an electric heater, and the electric heater heats the gas , the air nozzle sprays hot gas to heat the paper strip 8 evenly, and the up and down staggered air nozzles make the paper strip 8 suspended in the air flotation oven 4 . As shown in Figure 3, the ironing device is an electrothermal film heating ironing cylinder 5, the electrothermal film heating ironing cylinder 5 is provided with a silicone electrothermal film, the temperature of the silica gel electrothermal film can be adjusted by adjusting the voltage, so that To accurately control the heating temperature, there can be two electrothermal film heating ironing cylinders 5, the first one having a lower temperature and the second one having a higher temperature. The carbonless copy paper coating machine of the present invention greatly reduces the use of steam, can save more than 65% of steam, not only reduces the production cost of the equipment, but also improves the control precision, which is beneficial to improving product quality.
如图4所示,所述气浮式烘箱4与所述背涂水装置2之间设置有张力分段机6,所述张力分段机6包括至少两个转动胶辊61,两个所述转动胶辊61相互平行,纸带8绕过所述两个转动胶辊61,由于摩擦力的作用,可以避免张力分段机6后侧的拉力传导至张力分段机6的前侧,使得纸带8可以在气浮式烘箱4中在热气体的烘托下形成波浪形,延长了纸带8在气浮式烘箱4中的停留时间,节省了能源。 As shown in Figure 4, a tension section machine 6 is arranged between the air flotation oven 4 and the back coating water device 2, and the tension section machine 6 includes at least two rotating rubber rollers 61, and the two The above-mentioned rotating rubber rollers 61 are parallel to each other, and the paper tape 8 walks around the two rotating rubber rollers 61. Due to the effect of friction, the pulling force on the rear side of the tension sectioning machine 6 can be prevented from being transmitted to the front side of the tension sectioning machine 6. The paper tape 8 can be formed into a wave shape in the air flotation oven 4 under the support of hot gas, prolonging the residence time of the paper tape 8 in the air flotation oven 4 and saving energy.
进一步的,所述张力分段机6的出纸端设置有压力传感器,所述压力传感器与所述微处理器电连接,微处理器通过压力传感器的信号计算出纸带8在张力分段机6后的张力,进而通过控制电机的速度来调整该张力,使得纸带8在气浮式烘箱4内的张力较小。 Further, the paper output end of the tension sectioning machine 6 is provided with a pressure sensor, and the pressure sensor is electrically connected to the microprocessor, and the microprocessor calculates the pressure of the paper tape 8 on the tension sectioning machine through the signal of the pressure sensor. 6, and then adjust the tension by controlling the speed of the motor, so that the tension of the paper tape 8 in the air flotation oven 4 is relatively small.
更进一步的,如图5所示,所述张力分段机6设置有使所述转动胶辊61沿纸带行进方向同步转动的同步装置62,该同步装置62包括两个同步轮、同步带,可以使两个转动胶辊61转速相同,所述两个转动胶辊61因转速不同而影响纸带8的质量。 Further, as shown in Figure 5, the tension sectioning machine 6 is provided with a synchronous device 62 that makes the rotating rubber roller 61 rotate synchronously along the direction of travel of the paper tape. The synchronous device 62 includes two synchronous wheels, a synchronous belt , the rotation speed of the two rotating rubber rollers 61 can be made the same, and the quality of the paper tape 8 is affected by the difference in rotation speed of the two rotating rubber rollers 61 .
如图6所示,所述压光机3包括两个压光辊31和调整所述两个压光辊31间隙的调整装置,纸带8从两个所述压光辊31之间通过,所述调整装置与所述微处理器电连接,该调整装置通过所述微处理器进行控制。当纸带8用完时,可以用接头将两个纸带8衔接,当纸带8的接头通过所述压光机3时,可以通过所述调整装置调整所述压光辊31的间隙,使该接头可以顺利通过,从而可以连续生产,提高生产效率。 As shown in Figure 6, the calender 3 includes two calender rolls 31 and an adjusting device for adjusting the gap between the two calender rolls 31, and the paper strip 8 passes between the two calender rolls 31, The adjustment device is electrically connected with the microprocessor, and the adjustment device is controlled by the microprocessor. When the paper tape 8 was used up, two paper tapes 8 could be connected by a joint, and when the joint of the paper tape 8 passed through the calender 3, the gap between the calender rollers 31 could be adjusted by the adjustment device, The joint can pass through smoothly, thereby enabling continuous production and improving production efficiency.
进一步的,所述调整装置为液压汽缸,所述液压汽缸通过轴承座与所述压光辊31连接。 Further, the adjustment device is a hydraulic cylinder, and the hydraulic cylinder is connected to the calender roll 31 through a bearing seat.
进一步的,如图7、图8所示,所述压光机3与所述收纸装置之间设置有熟化机7,该熟化机7设置有冷却装置,通过该冷却装置可以对经过烫平装置的纸带8进行冷却,避免成品的纸卷的温度因内高外低,纸张定型困难,一段时间后,出现纸卷、纸张的尺寸变小,纸卷出现由紧变松等现象。 Further, as shown in Fig. 7 and Fig. 8, a ripening machine 7 is arranged between the calender 3 and the delivery device, and the ripening machine 7 is provided with a cooling device, through which the ironed The paper belt 8 of the device is cooled to avoid the temperature of the finished paper roll being high inside and low outside, making it difficult to shape the paper. After a period of time, the size of the paper roll and paper becomes smaller, and the paper roll changes from tight to loose.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
Claims (6)
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| CN106214044B (en) * | 2016-09-20 | 2019-11-15 | 厦门大学嘉庚学院 | An intelligent paper output device for toilet paper and its control method |
| CN109853294A (en) * | 2018-12-29 | 2019-06-07 | 广东侨盛防伪材料有限公司 | A kind of multi-functional paper coating system |
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