CN110075751A - A kind of automatic doping device of oil product and adding method - Google Patents
A kind of automatic doping device of oil product and adding method Download PDFInfo
- Publication number
- CN110075751A CN110075751A CN201910366459.6A CN201910366459A CN110075751A CN 110075751 A CN110075751 A CN 110075751A CN 201910366459 A CN201910366459 A CN 201910366459A CN 110075751 A CN110075751 A CN 110075751A
- Authority
- CN
- China
- Prior art keywords
- additive
- controller
- gear pump
- valve
- oil product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000654 additive Substances 0.000 claims abstract description 108
- 230000000996 additive effect Effects 0.000 claims abstract description 105
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- 239000012452 mother liquor Substances 0.000 claims description 11
- 230000005611 electricity Effects 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000002828 fuel tank Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000010963 304 stainless steel Substances 0.000 claims description 2
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 2
- 238000011002 quantification Methods 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 30
- 239000010687 lubricating oil Substances 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000003483 aging Methods 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- -1 tackifier Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/70—Pre-treatment of the materials to be mixed
- B01F23/711—Heating materials, e.g. melting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
- B01F35/7163—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being connected in a mouth-to-mouth, end-to-end disposition, i.e. the openings are juxtaposed before contacting the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71715—Feed mechanisms characterised by the means for feeding the components to the mixer using buckets, cups or open containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
- B01F35/718051—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/39—Mixing of ingredients for grease or lubricating compositions
Abstract
A kind of automatic doping device of oil product and adding method, the device includes the additive container at oil pump inlet, the additive adding mouth being fixed at the top of additive container, it is fixed on the external heating bands of additive container side, it is fixed on the temperature transmitter of additive volume bottom, the gear pump being connected to below additive container, gear pump outlet passes through circulating electromagnetic valve all the way and connects external heating bands, gear pump outlet another way is sequentially connected flowmeter, doping solenoid valve and system add valve, it further include the controller in the control cabinet of additive container side；By the matched combined operation between different components, formation additive is molten to quantify add-on system with the circulatory system and additive, by the stringent calculating of automatic control system, realizes the accurate quantification addition of additive.
Description
Technical field
The invention belongs to Lubricating Oil filtration arts, and in particular to a kind of automatic doping device of oil product and addition
Method.
Background technique
Additive is of crucial importance for lubricating oil, by the addition of additive, lubricating oil can be made to obtain new spy
Property or improve itself already present some characteristic in lubricating oil.Additive point is mainly had by function: antioxidant, antirust agent,
The types such as defoaming agent, metal deactivator, tackifier, lubricating oil can be added one of according to requirements or be added simultaneously
A variety of compound additives.
Industrial Oil is inevasible in use to have the phenomenon that various agings, deterioration, can when serious
The influence of unrepairable can be caused to equipment, oil strain is usually crossed by oil filter in lubricated maintenance management process by enterprise
Middle impurity extends time between overhauls(TBO) and the service life of equipment, reduces production cost.During oil product aging, deterioration, go out
When factory contained various additives can all be consumed in addition the serious oil product of partial degradation after testing, oil in additive
Content is extremely micro, is only capable of filtering out product, impurity of deterioration etc. by oil filter, or even can filter out in oil contained by itself
Additive, these have only accomplished that the simple inspection of physical index is qualified for the use of oil product after filtering, and can not do
Restore oil quality to thorough, for the reusing of oil product after filtering, does not play the role of corresponding.With people
Cognition for additive importance, many enterprises all can select to add and partially lack after the completion of oil product filters according to experimental result
The additive of mistake, but in adding procedure, not can guarantee the quality of addition but, need the material in face of addition container whether to close
A series of problems, such as accurately whether suitable, additive capacity, whether additive is uniformly mixed, portions additive is sensitive for temperature, this
It is all to determine that can additive play the key factor of good action a bit.
Summary of the invention
To solve above-mentioned problems of the prior art, the purpose of the present invention is to provide a kind of oil products to attach automatically
Agent device and adding method, capable of making additive, with circulation, and according to addition set amount, realization adds automatic dissolving at a set temperature
The accurate quantification of agent is added to add automatically.
In order to achieve the above objectives, the technical scheme adopted by the invention is that:
A kind of automatic doping device of oil product is fixed on additive including being located at the additive container 1 at oil pump inlet
The additive adding mouth 4 at 1 top of container, is fixed on the external heating bands 5 of 1 side of additive container, is fixed on additive volume 1
The temperature transmitter 9 of bottom, is connected to the gear pump 3 of 1 lower section of additive container, and the outlet of gear pump 3 passes through circulation electromagnetism all the way
Valve 2 connects external heating bands 5, and gear pump 3 exports another way and is sequentially connected flowmeter 6, doping solenoid valve 7 and system addition
Valve 8, further includes the controller 10 in the control cabinet of 1 side of additive container, and controller 10 connects external heating bands 5, follows
Ring solenoid valve 2, gear pump 3, flowmeter 6, doping solenoid valve 7 and temperature transmitter 9 constitute automatic control system；It is described to add
Adding agent container 1, external heating bands 5, circulating electromagnetic valve 2, gear pump 3, temperature transmitter 9 and controller 10 to constitute, additive is molten to match
The circulatory system, the additive container 1, gear pump 3, flowmeter 6, doping solenoid valve 7, system addition valve 8 and controller
10 composition additives quantify add-on system.
The additive container 1 is pyramidal structure, using 304 stainless steel material containers.
The flowmeter 6 uses impulse type gear meter, 200 or more instrument coefficient.
The external heating bands 5 take external indirect heating manner.
A kind of adding method of the automatic doping device of oil product, need to additive to be added added by additive
Add mouth 4 to be manually poured into additive container 1, while part is added and needs to be added oil product in additive, is used for and additive
It is configured to additive mother liquor；Additive preparation mother liquor required temperature is set in controller interface, selection additive first follows
Ring heating mode, additive is molten to be run with the circulatory system, and the first control loop solenoid valve 2 of controller 10 is opened, after of short duration delay, control
Device 10 processed controls gear pump 3 and operates, and real time temperature is sent to controller by control heating tape 5 operation heating, temperature transmitter 9
10, realize the control of PID closed loop thermal；The mixing situation that additive and oil product can be observed in real time by additive adding mouth 4, to
After mixing, system being opened manually and adding valve 8, additive is selected quantitatively to add mode, additive quantifies add-on system operation,
The control gear pump 3 of controller 10 shuts down and heating tape 5 is out of service, after of short duration delay, controller 10 control loop electricity
Magnet valve 2 is closed, and controller 10 controls doping solenoid valve 7 and opens, and after of short duration delay, controller 10 controls gear pump 3 and operates,
Additive mother liquor adds valve 8 by system and the metering of 6 amount of being added of flowmeter, to actual flow into fuel tank is added at this time
When value and the difference of preset value meet amount of budget, the control gear pump 3 of controller 10 is out of service, after of short duration delay, controller 10
It controls doping solenoid valve 7 to close, completes adding procedure.
The of short duration delay is 1 second, and the amount of budget is 1 second additive mother liquor volume flowed through in pipeline.
Compared to the prior art, the invention has the following advantages that
1) additive is molten matches the circulatory system, makes that additive to be added is needed to pass through in additive container 1 with part oil product
Gear pump 3,2 automatic cycle of circulating electromagnetic valve is molten matches, and is equipped with the auxiliary of heating tape 5, is allowed to quickly mix.
2) additive quantifies add-on system, adds valve 8 in gear pump 3, doping solenoid valve 7, flowmeter 6, system
Under collective effect, the quantitative accurate addition of additive is realized.
3) automatic control system, the control model of a pump bivalve prevent gear pump 3 and doping solenoid valve 7, circulation electricity
Magnet valve 2 generates logical contradiction under different mode working condition and causes equipment damage；Realize the PID closed-loop control to temperature；
When quantitative addition operation closes to an end, oil pump is closed in advance, when being delayed consistent with amount of budget, closes solenoid valve.
Detailed description of the invention
Fig. 1 is the automatic doping device main view of oil product of the present invention.
Fig. 2 is the automatic doping device rearview of oil product of the present invention.
Fig. 3 is the automatic doping device front view of oil product of the present invention.
Fig. 4 is the automatic doping device flow chart of oil product of the present invention.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and detailed description.
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 4, a kind of automatic doping device of oil product of the present invention, including enter positioned at oil pump
Additive container 1 at mouthful is fixed on the additive adding mouth 4 at 1 top of additive container, is fixed on 1 side of additive container
External heating bands 5, be fixed on the temperature transmitter 9 of 1 bottom of additive volume, be connected to the gear of the lower section of additive container 1
Pump 3, the outlet of gear pump 3 connect external heating bands 5 by circulating electromagnetic valve 2 all the way, and gear pump 3 exports another way and is sequentially connected stream
Meter 6, doping solenoid valve 7 and system add valve 8, further include the control in the control cabinet of 1 side of additive container
Device 10, controller 10 connect external heating bands 5, circulating electromagnetic valve 2, gear pump 3, flowmeter 6, doping solenoid valve 7 and temperature
It spends transmitter 9 and constitutes automatic control system；The additive container 1, external heating bands 5, circulating electromagnetic valve 2, gear pump 3, temperature
It spends transmitter 9 and the composition additive of controller 10 is molten with the circulatory system, the additive container 1, flowmeter 6, adds gear pump 3
Additive solenoid valve 7, system addition valve 8 and controller 10 constitute additive and quantify add-on system.
As shown in figure 4, adding procedure of the invention are as follows:
Need to additive to be added be manually poured into additive container 1 by additive adding mouth 4, while addition portion
Divide the oil product for needing to be added additive, for being configured to additive mother liquor with additive；Preparation is set in controller interface
Additive mother liquor required temperature, first selection additive circulating-heating mode, additive is molten to be run with the circulatory system, controller 10
First control loop solenoid valve 2 is opened, and after of short duration delay, controller 10 controls gear pump 3 and operates, the operation heating of control heating tape 5,
Real time temperature is sent to controller 10 by temperature transmitter 9, realizes the control of PID closed loop thermal；It can by additive adding mouth 4
The mixing situation of observation additive and oil product in real time, it is to be mixed uniformly after, open system manually and add valve 8, select additive fixed
Addition mode is measured, additive quantifies add-on system operation, and the control gear pump 3 of controller 10 shuts down and heating tape 5 stops
Operation, after of short duration delay, 10 control loop solenoid valve 2 of controller is closed, and controller 10 controls doping solenoid valve 7 and opens,
After of short duration delay, controller 10 controls gear pump 3 and operates, and additive mother liquor adds valve 8 by system and is added into fuel tank at this time,
The metering of 6 amount of being added of flowmeter, when the difference of actual flow value and preset value meets amount of budget, controller 10 controls tooth
Wheel pump 3 is out of service, and after of short duration delay, controller 10 controls doping solenoid valve 7 and closes, and completes adding procedure.
Claims (6)
1. a kind of automatic doping device of oil product, it is characterised in that: including being located at the additive container (1) at oil pump inlet,
The additive adding mouth (4) being fixed at the top of additive container (1), is fixed on the external heating bands of additive container (1) side
(5), the temperature transmitter (9) of additive volume (1) bottom, the gear pump being connected to below additive container (1) are fixed on
(3), gear pump (3) outlet all the way by circulating electromagnetic valve (2) connection external heating bands (5), gear pump (3) export another way according to
Secondary connection flowmeter (6), doping solenoid valve (7) and system addition valve (8) further include being located at additive container (1) side
Control cabinet in controller (10), controller (10) connect external heating bands (5), circulating electromagnetic valve (2), gear pump (3), stream
Meter (6), doping solenoid valve (7) and temperature transmitter (9) constitute automatic control system；It is the additive container (1), outer
It is molten with following that portion heating tape (5), circulating electromagnetic valve (2), gear pump (3), temperature transmitter (9) and controller (10) constitute additive
Loop system, the additive container (1), gear pump (3), flowmeter (6), doping solenoid valve (7), system addition valve (8)
Additive, which is constituted, with controller (10) quantifies add-on system.
2. the automatic doping device of a kind of oil product according to claim 1, it is characterised in that: the additive container
It (1) is pyramidal structure, using 304 stainless steel material containers.
3. the automatic doping device of a kind of oil product according to claim 1, it is characterised in that: the flowmeter (6) is adopted
With impulse type gear meter, 200 or more instrument coefficient.
4. the automatic doping device of a kind of oil product according to claim 1, it is characterised in that: the external heating bands
(5) external indirect heating manner is taken.
5. a kind of adding method of the automatic doping device of oil product described in claim 1, it is characterised in that: will need to be added
Additive is manually poured into additive container (1) by additive adding mouth (4), while part is added and needs that additive is added
In oil product, for being configured to additive mother liquor with additive；It is set in controller interface needed for additive preparation mother liquor
Temperature, first selection additive circulating-heating mode, additive is molten to be run with the circulatory system, controller (10) elder generation control loop electricity
Magnet valve (2) is opened, and after of short duration delay, controller (10) controls gear pump (3) operating, control heating tape (5) operation heating, temperature
Real time temperature is sent to controller (10) by transmitter (9), realizes closed loop thermal control；It can by additive adding mouth (4)
In real time observation additive and oil product mixing situation, it is to be mixed uniformly after, manually open system addition valve (8), select additive
Mode is quantitatively added, additive quantifies add-on system operation, and controller (10) control gear pump (3) shuts down and heating tape
(5) out of service, after of short duration delay, controller (10) control loop solenoid valve (2) is closed, and controller (10) controls doping
Solenoid valve (7) is opened, and after of short duration delay, controller (10) controls gear pump (3) operating, and additive mother liquor is added by system at this time
Valve (8) are added to be added into fuel tank, the metering of flowmeter (6) amount of being added meets to actual flow value and the difference of preset value
When amount of budget, controller (10) control gear pump (3) is out of service, and after of short duration delay, controller (10) controls doping electricity
Magnet valve (7) is closed, and adding procedure is completed.
6. adding method according to claim 5, it is characterised in that: the of short duration delay is 1 second, and the amount of budget is 1
The additive mother liquor volume flowed through in second pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910366459.6A CN110075751A (en) | 2019-05-05 | 2019-05-05 | A kind of automatic doping device of oil product and adding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910366459.6A CN110075751A (en) | 2019-05-05 | 2019-05-05 | A kind of automatic doping device of oil product and adding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110075751A true CN110075751A (en) | 2019-08-02 |
Family
ID=67418480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910366459.6A Pending CN110075751A (en) | 2019-05-05 | 2019-05-05 | A kind of automatic doping device of oil product and adding method |
Country Status (1)
| Country | Link |
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| CN (1) | CN110075751A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN102806029A (en) * | 2012-08-30 | 2012-12-05 | 济南大学 | Upper and lower double-cycle stirring dispensing process |
| CN204134564U (en) * | 2014-08-07 | 2015-02-04 | 偃师然合生物材料有限公司 | A kind of efficient emulsification dispersion system produced for glucosides |
| CN104612866A (en) * | 2015-01-16 | 2015-05-13 | 曾小强 | Emulsified diesel oil self-feeding device and method |
| CN204816382U (en) * | 2015-06-29 | 2015-12-02 | 泰奥星（天津）有限公司 | Mixed accurate adjustment equipment of lubricating oil |
| CN206778216U (en) * | 2017-05-22 | 2017-12-22 | 天守(福建)超纤科技股份有限公司 | Hydrolysis resin aqueous polyurethane and auxiliary agent allotment pulping device |
| CN206793451U (en) * | 2017-04-14 | 2017-12-26 | 河南瑞泰耐火材料科技有限公司 | Binder for fire-resistant materials process units |
| CN107961688A (en) * | 2017-12-27 | 2018-04-27 | 德泰易驰（天津）环保科技有限公司 | A kind of fuel oil additive pre-mixing apparatus and its premixing method |
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| CN210009926U (en) * | 2019-05-05 | 2020-02-04 | 西安热工研究院有限公司 | Automatic additive adding device for oil products |
-
2019
- 2019-05-05 CN CN201910366459.6A patent/CN110075751A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3616744A1 (en) * | 1986-05-17 | 1987-11-19 | Kern & Grosskinsky | Device for producing a detoxification emulsion for ABC chemical weapons |
| CN102806029A (en) * | 2012-08-30 | 2012-12-05 | 济南大学 | Upper and lower double-cycle stirring dispensing process |
| CN204134564U (en) * | 2014-08-07 | 2015-02-04 | 偃师然合生物材料有限公司 | A kind of efficient emulsification dispersion system produced for glucosides |
| CN104612866A (en) * | 2015-01-16 | 2015-05-13 | 曾小强 | Emulsified diesel oil self-feeding device and method |
| CN204816382U (en) * | 2015-06-29 | 2015-12-02 | 泰奥星（天津）有限公司 | Mixed accurate adjustment equipment of lubricating oil |
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| CN210009926U (en) * | 2019-05-05 | 2020-02-04 | 西安热工研究院有限公司 | Automatic additive adding device for oil products |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20190802 |