CN110075622A - A kind of twin-tub gas-liquid separator - Google Patents

A kind of twin-tub gas-liquid separator Download PDF

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Publication number
CN110075622A
CN110075622A CN201910396096.0A CN201910396096A CN110075622A CN 110075622 A CN110075622 A CN 110075622A CN 201910396096 A CN201910396096 A CN 201910396096A CN 110075622 A CN110075622 A CN 110075622A
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CN
China
Prior art keywords
inner cylinder
outer barrel
gas
separator
liquid
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Pending
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CN201910396096.0A
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Chinese (zh)
Inventor
阎昌琪
范广铭
王建军
王刚
曾晓波
刘安泰
徐浚修
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Harbin Engineering University
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Harbin Engineering University
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Priority to CN201910396096.0A priority Critical patent/CN110075622A/en
Publication of CN110075622A publication Critical patent/CN110075622A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/02Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/04Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
    • B01D45/08Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/14Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Centrifugal Separators (AREA)
  • Separating Particles In Gases By Inertia (AREA)
  • Cyclones (AREA)

Abstract

The purpose of the present invention is to provide a kind of twin-tub gas-liquid separators, including outer barrel, inner cylinder, inner cylinder stretches to inside outer barrel, the lower end of inner cylinder stays in outside outer barrel, impeller is installed in inner cylinder, drain section is arranged in the outlet end of inner cylinder, drainage hole is set on drain section, separator liquid phase outlet is arranged in outer barrel lower end, separator gas phase outlet is set at the top of outer barrel, separator gas phase outlet is the pipe that outside inner barrel extends, skimming baffle is set in outer barrel below separator gas phase outlet, it is connected between skimming baffle and outer barrel above it by skimming baffle lacing wire, outer cylinder body portion above inner cylinder constitutes the Gravity Separation chamber for falling liquid phase after rise.The present invention has organically combined centrifuge separation, Gravity Separation, collision three kinds of separation principles of separation, small in size, compact-sized, and efficiently separating for gas-liquid mixture can be realized under wider gas phase and liquid phase process.

Description

A kind of twin-tub gas-liquid separator
Technical field
The present invention relates to a kind of gas-liquid separators.
Background technique
Gas-liquid separation technology is widely used in the recovery process of offshore oil and gas resource, research and develop it is a kind of it is small in size, structure is tight It gathers, the gas-liquid separator of efficient operation can be of great significance under wide process, multi-streaming type.
The gas-liquid separator for obtaining practical application in actual industrial production at present is many kinds of, can according to separation principle It is divided into following a few classes: gas-liquid gravity separator, centrifugal gas-liquid separator, impingement separator and combined type gas-liquid Separator.Gas-liquid gravity separator is to have studied the separator more abundant, development is very mature at present, due to reliable Property it is high, easy to maintain the advantages that and be used widely, but be limited to that structure size is big, separation cycle is long, processing capacity is limited The defects of, gas-liquid gravity separator be difficult to narrow space, have higher requirements etc. to separation cycle under the conditions ofs use it is (" a kind of Three-phase cover cavity gravity separator ", CN202315422U;A.Ghaffarkhah,M.Ameri Shahrabi,M.Keshavarz Moraveji,and H.Eslami,"Application of CFD for designing conventional three phase oilfield separator,"Egyptian Journal of Petroleum,vol.26,pp.413-420, 2017.).Similar with gas-liquid gravity separator, cyclone is equally the separator to have found broad application at present, Favored extensively due to the advantages that compact-sized, size is small.It, can be by centrifugal gas-liquid point according to the producing method of centrifugal force It is divided into axial-flow type from device and is injected tangentially formula two major classes.It is injected tangentially formula whizzer and passes through the side of tangentially injecting fluid Formula generates centrifugal force, has the characteristics that spin intensity high centrifugal force is strong, but be limited to cyclone separator arrangement arrangement, and such point Unstable from gaseous core in device, easy to vibrate, limit separator further increases (" spiral-flow type air water point Machine ", CN2907905Y;Y.Su,A.Zheng and B.Zhao,"Numerical simulation of effect of inlet configuration on square cyclone separator performance,"Powder Technology,vol.210,pp.293-303,2011.).Axial-flow type whizzer makes gas-liquid mixed using structures such as impellers Object generates rotary motion, has many advantages, such as that turbulivity is low, and gaseous core is stablized in separator, but such separator it is current only can be Higher separative efficiency is kept under Stable Manifold, and separative efficiency not can guarantee that (" a kind of Spiralism type is small then under unsteady flow pattern Type steam bubble separator ", CN103394213A, Z.Xiong, M.Lu, M.Wang, H.Gu, and X.Cheng, " Study on flow pattern and separation performance of air–water swirl-vane separator," Annals of Nuclear Energy,vol.63,pp.138-145,2014.).Impingement separator is mainly for pole The separation of gas-liquid mixture under high air content and design, liquid phase is mainly distributed in gas phase in droplets at this time, works as gassiness The problem of amount is easy to produce secondary droplets when reducing, separative efficiency is unable to get guarantee (Du Lipeng, Zhang Hui, Tian Ruifeng corrugated sheet Analysis of Influential Factors [J] atomic energy science and technology of separative efficiency, pp.1-6,2018-02-05 2018 in steam-water separator). There is also some Combined separators at present, though combining a variety of separation principles, structure is excessively complicated, reliability compared with It is low, difficult in maintenance, it is difficult to long-time service under severe use condition (" a kind of spiral-flow type combine gas liquid high-efficiency separator ", CN106492544A)。
The problems such as in the recovery process of practical offshore oil and gas resource, it is severe often to face use condition, difficult in maintenance, and The features such as process is wider, air content variation range is larger, there are a variety of flow patterns, especially non-stationary flow is presented in gas-liquid mixture Type, these all give existing marine gas-liquid separation technology to propose new challenge.
Summary of the invention
The purpose of the present invention is to provide solving, small, the applicable flow pattern of existing separator usable range is single, especially can not A kind of twin-tub gas-liquid separator of the problems such as earthquake flow pattern efficient operation.
The object of the present invention is achieved like this:
A kind of twin-tub gas-liquid separator of the present invention, it is characterized in that: including outer barrel, inner cylinder, inner cylinder stretches to outer cylinder The lower end in internal portion, inner cylinder stays in outside outer barrel, and impeller is installed in inner cylinder, and drainage region is arranged in the outlet end of inner cylinder Section, drainage hole is set on drain section, and outer barrel lower end is arranged separator liquid phase outlet, separator is arranged at the top of outer barrel Gas phase outlet, separator gas phase outlet are the pipe that outside inner barrel extends, the outer cylinder below separator gas phase outlet Skimming baffle is set in body, is connected between skimming baffle and outer barrel above it by skimming baffle lacing wire, above inner cylinder Outer cylinder body portion constitute make liquid phase fall after rise Gravity Separation chamber.
The present invention may also include:
1, the outer diameter of skimming baffle is greater than the internal diameter of separator gas phase outlet.
2, there are gas-liquid mixtures between drain section and the upper edge of impeller blade forms annular liquid film by impeller Spacing.
3, the centerline axis parallel of the tangent line of impeller blade arrival end and inner cylinder, in the tangent line and inner cylinder of outlet end The angle of mandrel line is 60 °.
4, shockproof strip is provided between inner cylinder and outer barrel, shockproof strip is located at the height of impeller blade lower edge.
Present invention has an advantage that the present invention can meet under big flow variation, different flow pattern, especially oscillatory flow patterns, it is high The requirement for imitating gas-liquid separation separates demand.The device can be realized:
(1) separator utilizes double-walled sleeve, passes through impeller, drain section, skimming baffle, Gravity Separation chamber Cooperation, organically combined centrifuge separation, Gravity Separation, collision separation three kinds of separation principles.Gas-liquid mixture enters separator Afterwards by separating three times, the gas-liquid mixture under wide process, high content of entrained air range, multi-streaming type especially oscillatory flow pattern is realized Efficiently separate.
(2) when entering the flow pattern of gas-liquid mixture of separator is unsteady flow pattern, due to the oscillation of gas-liquid mixture, The inner cylinder of separator can generate certain oscillation accordingly.In order to avoid the long-term oscillation due to inner cylinder makes the knot of separator Fatigue damage occurs for structure, and the shockproof strip inside and outside the separator between cylinder can play fixed supporting role to inner cylinder.
(3) spacing reserved between aperture section and impeller can guarantee that gas-liquid mixture after impeller, first sufficiently develops shape At annular liquid film is stablized, drain section is entered back into, excessive gas phase is avoided to be discharged from drainage hole.
(4) outer diameter of skimming baffle is greater than the internal diameter of separator gas phase outlet, can avoid under the conditions of high air content, portion Liquid separation body is directly entered gas phase outlet under the rolling action of gas and leads to the decline of separative efficiency, and then makes skimming baffle Lose the ability of being partially separated.
(5) the outside inner barrel of separator gas phase outlet extends a part, can under the conditions of high-content partially due to Gas phase rolling action and reach the liquid at the top of outer barrel, play barrier effect, guarantee the efficient operation of separator.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 a is the structural schematic diagram of impeller, and Fig. 2 b is the top view of impeller;
Fig. 3 is the lateral expanded view of drain section drainage hole.
Specific embodiment
It illustrates with reference to the accompanying drawing and the present invention is described in more detail:
In conjunction with Fig. 1-3, a kind of twin-tub gas-liquid separator of the present invention, including inner cylinder 1, inlet flange 2, impeller 3, drainage region Section 4, shockproof strip 5, skimming baffle 6, skimming baffle lacing wire 7, separator gas phase outlet 8, outlet(discharge) flange 9, outer barrel 10, separation Device liquid phase outlet 11, Gravity Separation chamber 12.Separator gas phase outlet 8 is located at the top of separator, liquid phase outlet 11 Positioned at the bottom of outer barrel 10;The gas-liquid mixture arrival end of inner cylinder 1 is located at the outside of outer barrel 10, and outlet end is located at outer cylinder The inside of body 10;Impeller 3 is arranged in the middle and upper part of inner cylinder 1, and is arranged between the top of impeller 3 and the outlet end of inner cylinder 1 There is drain section 4, the drainage hole of certain amount is offered in drain section 4;Draw in the exit of inner cylinder 1 with separator gas phase Gravity Separation chamber 12 is provided between the outlet of outlet 8;Skimming baffle 6 is arranged at separator gas phase outlet 8, is relied on 7 lacing wire of skimming baffle, which is realized, to be fixed.
It is provided with shockproof strip 5 between inner cylinder 1 and outer barrel 10, is made of three support columns, shockproof strip 5 is located at leaf It takes turns at 3 blade lower edge height.It is at regular intervals between the upper edge of 3 blade of drain section 4 and impeller;The aperture of aperture section 4 Arrangement mode be triangular pitch, opening diameter and aperture number can be suitable according to the physical property of fluid to be separated and proportion selection When value.Impeller 3 is made of a wheel hub and 5 blades, and blade is uniformly distributed circumferentially on wheel hub;And each blade knot Structure size is identical, the tangent line of arrival end and the centerline axis parallel of inner cylinder 1, in the tangent line and inner cylinder 1 of outlet end The angle of mandrel line is 60 °.The outer diameter of skimming baffle 6 is greater than the internal diameter of separator gas phase outlet 8;Item is used according to separator The physical property and proportion of part and gas-liquid mixture to be separated, skimming baffle 6 can also use the separation units generations such as silk screen, corrugated plating It replaces.Separator gas phase outlet 8 is a part of to 10 internal stretch of separator outer barrel.
When carrying out gas-liquid separation, technical solution is: the ontology of separator is real by inlet flange 2 and outlet(discharge) flange 9 Now installation is fixed.Gas-liquid mixture enters separator by the arrival end of inner cylinder 1.When flowing through impeller 3, in 3 rotating vane of impeller Guiding role under, gas-liquid mixture becomes rotary motion from moving along a straight line, and generates centrifugal force.Under the influence of centrifugal force, After sufficiently developing, the lesser gas phase of density assembles to form gaseous core, and the biggish liquid phase of density forms annular liquid film around gaseous core. When gas-liquid mixture flows through drain section 4, the partially liq in annular liquid film enters separator through the drainage hole of drain section 4 It in ring cavity between inner cylinder 1 and outer barrel 10, and falls after rise reach ring cavity bottom under gravity, by separator liquid phase 11 drain separator of outlet, realizes the first separation of gas-liquid mixture.After drain section 4, gas-liquid mixture continues It moves upwards and leaves inner cylinder 1, into Gravity Separation chamber 12.In follow-up process, in high air content and low gas content amount item Separation process under part in separator difference, it is lower it will be carried out it is described separately.
Under the conditions of low gas content amount, it is relatively stable that gas-liquid mixture enters the flow pattern before separator, without oscillatory occurences.Cause This, gas-liquid mixture leave inner cylinder 1 enter Gravity Separation chamber 12 when flow it is relatively stable, without apparent oscillatory occurences. After leaving inner cylinder 1, gas-liquid mixture enters Gravity Separation chamber 12, the remaining liq in annular liquid film, in centrifugal force Inner wall under effect along inner cylinder 1 is thrown to surrounding, and gas phase then continues up.Under gravity, liquid phase enters In ring cavity between inner cylinder 1 and outer barrel 10, and separator is left via separator liquid phase outlet 11;And gas phase then continues It moves upwards, and separator is left by separator gas phase outlet 8, realize secondary separation, final realize is divided under low gas content amount Entire separation process from device.
Under the conditions of high air content, one side gas-liquid mixture may be presented unsteady flow pattern, i.e., gas-liquid mixture into Violent oscillation can occur before entering separator, this oscillation will continue to downstream transmit after entering separator, cause separator It is interior that violent oscillation occurs;On the other hand, gas phase flow velocity is higher under high air content, under the rolling action of gas phase, part liquid Cognition is moved with gas phase.It is influenced by flow pattern oscillation and gas phase carrying, after gas-liquid mixed leaves inner cylinder 1, is directly sprayed Into Gravity Separation chamber 12.It is influenced by gravity, partially liq directly falls the ring entered between inner cylinder 1 and outer barrel 10 after rise It is intracavitary, separator is left through separator liquid phase outlet 11, realizes secondary separation.It is influenced by gentle body carrying is vibrated, part Liquid can reach the top of separator outer barrel 10.Skimming baffle 6 can be separated by collision, stop most of arrival separator top The liquid in portion prevents it to be directly entered separator gas phase outlet 8, and then separative efficiency is caused to decline.A small amount of liquid is by gas The influence of carrying can reach at 10 top cover of separating outer barrel body, and extending internally for separator gas phase outlet 8 partially can barrier liquid Due to gas phase rolling action and enter separator gas phase outlet 8, reduce separative efficiency.In skimming baffle 6 and separator Under the centrifugation of the part that extends internally of gas phase outlet 8, after the liquid being separated enters Gravity Separation chamber 12, continue It falls after rise and enters in the ring cavity of inner cylinder 1 and outer barrel 10, and leave separator through separator liquid phase outlet 11, completion divides three times From, and it is finally completed entire separation process.During the separation process, due to the oscillation of gas-liquid mixture, separator inner cylinder 1 can phase It answers and vibrates.The setting of shockproof strip 5 can play fixed function to inner cylinder 1, avoid due to vibrating for a long time, and make separator Structure occur fatigue damage.

Claims (9)

1. a kind of twin-tub gas-liquid separator, it is characterized in that: including outer barrel, inner cylinder, inner cylinder stretches to inside outer barrel, interior The lower end of cylinder stays in outside outer barrel, and impeller is installed in inner cylinder, and drain section, drainage region is arranged in the outlet end of inner cylinder Drainage hole is set in section, and separator liquid phase outlet is arranged in outer barrel lower end, and setting separator gas phase is drawn at the top of outer barrel Mouthful, separator gas phase outlet is the pipe that outside inner barrel extends, and is arranged in the outer barrel below separator gas phase outlet It is connected between skimming baffle, skimming baffle and outer barrel above it by skimming baffle lacing wire, the outer barrel above inner cylinder Part constitutes the Gravity Separation chamber for falling liquid phase after rise.
2. a kind of twin-tub gas-liquid separator according to claim 1, it is characterized in that: the outer diameter of skimming baffle is greater than separator The internal diameter of gas phase outlet.
3. a kind of twin-tub gas-liquid separator according to claim 1 or 2, it is characterized in that: drain section and impeller blade There are gas-liquid mixtures to pass through the spacing that impeller forms annular liquid film between upper edge.
4. a kind of twin-tub gas-liquid separator according to claim 1 or 2, it is characterized in that: the tangent line of impeller blade arrival end With the centerline axis parallel of inner cylinder, the angle of the central axis of the tangent line and inner cylinder of outlet end is 60 °.
5. a kind of twin-tub gas-liquid separator according to claim 3, it is characterized in that: the tangent line of impeller blade arrival end with it is interior The centerline axis parallel of cylinder, the angle of the central axis of the tangent line and inner cylinder of outlet end are 60 °.
6. a kind of twin-tub gas-liquid separator according to claim 1 or 2, it is characterized in that: between inner cylinder and outer barrel It is provided with shockproof strip, shockproof strip is located at the height of impeller blade lower edge.
7. a kind of twin-tub gas-liquid separator according to claim 3, it is characterized in that: being arranged between inner cylinder and outer barrel There is shockproof strip, shockproof strip is located at the height of impeller blade lower edge.
8. a kind of twin-tub gas-liquid separator according to claim 4, it is characterized in that: being arranged between inner cylinder and outer barrel There is shockproof strip, shockproof strip is located at the height of impeller blade lower edge.
9. a kind of twin-tub gas-liquid separator according to claim 5, it is characterized in that: being arranged between inner cylinder and outer barrel There is shockproof strip, shockproof strip is located at the height of impeller blade lower edge.
CN201910396096.0A 2019-05-14 2019-05-14 A kind of twin-tub gas-liquid separator Pending CN110075622A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110886601A (en) * 2019-12-09 2020-03-17 哈尔滨工程大学 Spring type liquid level self-adaptive gas-liquid separator
CN110898535A (en) * 2019-12-09 2020-03-24 哈尔滨工程大学 Axial-flow type multi-flow-channel gas-liquid separator
CN110898534A (en) * 2019-12-09 2020-03-24 哈尔滨工程大学 Intubation type gas-liquid separator based on differential pressure balance
CN110898536A (en) * 2019-12-09 2020-03-24 哈尔滨工程大学 Wide-flow-path efficient gas-liquid separator controlled by using floating barrel
CN112007590A (en) * 2020-09-10 2020-12-01 江闽 Alkylation reactor and reaction method thereof
US11156085B2 (en) * 2019-10-01 2021-10-26 Saudi Arabian Oil Company System and method for sampling formation fluid
CN116291359A (en) * 2023-05-18 2023-06-23 中海石油(中国)有限公司 Dynamic cyclone pre-diversion equipment and method for oilfield gas-containing produced liquid

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Publication number Priority date Publication date Assignee Title
US20110073304A1 (en) * 2009-09-28 2011-03-31 Morrison Iii Guy Multistage downhole separator and method
CN103638749A (en) * 2013-12-20 2014-03-19 上海交通大学 Gas-liquid separator with liquid-storing and liquid-discharging functions
CN106583066A (en) * 2016-12-07 2017-04-26 力冠能源(天津)有限公司 Low-temperature cyclone supersonic separation device and natural gas dehydration and dehydrocarbon process
CN108815927A (en) * 2018-06-12 2018-11-16 哈尔滨工程大学 A kind of multifunctional wide flow high efficiency gas-liquid separation device that gravity is combined with centrifugation technique

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110073304A1 (en) * 2009-09-28 2011-03-31 Morrison Iii Guy Multistage downhole separator and method
CN103638749A (en) * 2013-12-20 2014-03-19 上海交通大学 Gas-liquid separator with liquid-storing and liquid-discharging functions
CN106583066A (en) * 2016-12-07 2017-04-26 力冠能源(天津)有限公司 Low-temperature cyclone supersonic separation device and natural gas dehydration and dehydrocarbon process
CN108815927A (en) * 2018-06-12 2018-11-16 哈尔滨工程大学 A kind of multifunctional wide flow high efficiency gas-liquid separation device that gravity is combined with centrifugation technique

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11156085B2 (en) * 2019-10-01 2021-10-26 Saudi Arabian Oil Company System and method for sampling formation fluid
CN110886601A (en) * 2019-12-09 2020-03-17 哈尔滨工程大学 Spring type liquid level self-adaptive gas-liquid separator
CN110898535A (en) * 2019-12-09 2020-03-24 哈尔滨工程大学 Axial-flow type multi-flow-channel gas-liquid separator
CN110898534A (en) * 2019-12-09 2020-03-24 哈尔滨工程大学 Intubation type gas-liquid separator based on differential pressure balance
CN110898536A (en) * 2019-12-09 2020-03-24 哈尔滨工程大学 Wide-flow-path efficient gas-liquid separator controlled by using floating barrel
CN112007590A (en) * 2020-09-10 2020-12-01 江闽 Alkylation reactor and reaction method thereof
CN116291359A (en) * 2023-05-18 2023-06-23 中海石油(中国)有限公司 Dynamic cyclone pre-diversion equipment and method for oilfield gas-containing produced liquid
CN116291359B (en) * 2023-05-18 2023-08-15 中海石油(中国)有限公司 Dynamic rotational flow pre-water pre-separation equipment for oilfield gas-containing produced liquid

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Application publication date: 20190802