CN110067617A - The Pneumatic cleaning device of DPF cleaning machine - Google Patents

The Pneumatic cleaning device of DPF cleaning machine Download PDF

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Publication number
CN110067617A
CN110067617A CN201910442807.3A CN201910442807A CN110067617A CN 110067617 A CN110067617 A CN 110067617A CN 201910442807 A CN201910442807 A CN 201910442807A CN 110067617 A CN110067617 A CN 110067617A
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CN
China
Prior art keywords
pneumatic
dpf
cleaning device
control shaft
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910442807.3A
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Chinese (zh)
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CN110067617B (en
Inventor
陈立峰
刘伟军
项昶斌
刘鹏
齐明武
洪一洋
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Zhejiang Silver Wheel Intelligent Equipment Co Ltd
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Zhejiang Silver Wheel Intelligent Equipment Co Ltd
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Priority to CN201910442807.3A priority Critical patent/CN110067617B/en
Publication of CN110067617A publication Critical patent/CN110067617A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0232Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles removing incombustible material from a particle filter, e.g. ash
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0237Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles for regenerating ex situ

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses the Pneumatic cleaning devices of DPF cleaning machine, including for providing the gas Pneumatic assembly for driving Pneumatic cleaning device work, the jet assembly that connect with Pneumatic assembly and adjustment component for adjusting jet assembly jet position, the jet assembly cleans DPF by the gas that Pneumatic assembly generates.The invention has the following advantages: the Pneumatic cleaning device of this DPF cleaning machine can reduce cost, and guarantee cleaning effect.

Description

The Pneumatic cleaning device of DPF cleaning machine
Technical field
The present invention relates to a kind of cleaning devices, the in particular to Pneumatic cleaning device of DPF cleaning machine.
Background technique
Diesel particulate filter, which refers to, to be mounted in diesel engine truck exhaust system, and particulate matter (PM) in exhaust is reduced by filtering Device, abbreviation DPF.DPF can effectively purify exhaust in 70% -90% particle, be purification diesel engine particulate matter most Effectively, one of most straightforward approach.In general, DPF is mounted in Diesel Engine Exhaust Pipe, when exhaust passes through, PM particulate matter quilt Filter core adsorption filtration, but with the increase of working time, filter core inside PM increases, causes exhaust back pressure to increase, will affect diesel oil The dynamic property of machine.Therefore, the regeneration that the PM on filter core is referred to as DPF is removed.
The Chinese patent of Publication No. CN107890710A discloses a kind of DPF cleaning plant based on ultrasonic cleaning, This DPF cleaning plant based on ultrasonic cleaning, the lid including container and for sealing the container, the container contents are received When having DPF, which is separated into first chamber and second chamber by DPF, which is connected with supersonic generator, and described first Chamber connect by liquid flowing valve FA1, pump with cleaning liquid source, and the second chamber passes through draining valve FB2, filter and described Cleaning liquid source connection, the liquid outlet of the pump are connect through backwash valve FC with the liquid outlet of the filter, the feed liquor of filter Mouth is connected with the discharging of waste liquid pipe with waist valve FD.Structure is complicated for the DPF cleaning plant, not only needs ultrasonic wave to participate in clear It washes, but also needs to clean stoste, higher operating costs.
Summary of the invention
The object of the present invention is to provide the Pneumatic cleaning devices of DPF cleaning machine.The Pneumatic cleaning device of this DPF cleaning machine It can reduce cost, and guarantee cleaning effect.
Goal of the invention of the invention is achieved through the following technical solutions: the Pneumatic cleaning device of DPF cleaning machine, including For providing the gas Pneumatic assembly that drive Pneumatic cleaning device works, the jet assembly connecting with Pneumatic assembly and for adjusting The adjustment component of whole jet assembly jet position, the jet assembly clean DPF by the gas that Pneumatic assembly generates.
After above-mentioned technical proposal, gas is generated by Pneumatic assembly and is entered in jet assembly, jet is passed through Component cleans DPF, later by adjusting the position of component adjustment jet assembly, to carry out to DPF comprehensive clear It washes, cleaning effect is preferable, and whole process only needs to use gas as cleaning means, and cost is relatively low and can guarantee cleaning effect.
The present invention is further arranged to: the jet assembly includes air jet pipe, and the air jet pipe is connect with high-pressure air pipe.
After above-mentioned technical proposal, air jet pipe is connect with high-pressure air pipe, and the high pressure gas in high-pressure air pipe passes through Air jet pipe output, cleans the particulate matter on DPF.
The present invention is further arranged to: gas storage box, the gas storage box one are provided between the air jet pipe and high-pressure air pipe Side is provided with operated pneumatic valve.
After above-mentioned technical proposal, the setting of gas storage box is so that high pressure gas is introduced into storage by high-pressure air pipe In gas box, the gas in gas storage box keeps high pressure conditions, so that the gas pressure of output air jet pipe keeps stablizing.It stores up if it does not exist Gas box will lead to high pressure gas and enter directly into air jet pipe.When the blowout of air jet pipe mesohigh gas, high-pressure air pipe and jet There can be the vacuum state of certain time inside pipe, subsequent high pressure gas filling needs certain time, so that air jet pipe blowout Gas pressure is unstable, influences cleaning effect.
The present invention is further arranged to: the adjustment component includes fixed plate, and the fixed plate is fixedly connected with air jet pipe, The fixed plate other side is provided with guide rail, and the guide rail is connected with sliding block, the sliding block fixed setting, the fixed plate It is connected with the driving mechanism for driving fixed plate mobile.
After above-mentioned technical proposal, it is mobile that fixed plate is driven using driving mechanism, thus drive air jet pipe mobile, Air jet pipe is mobile to cleaning at DPF different location, to achieve the purpose that comprehensive cleaning DPF.
The present invention is further arranged to: the driving mechanism includes pneumatic stepper motor, the pneumatic stepper motor side Bottom is fixedly connected with gear, and the gear is combined with rack, and the rack is fixedly connected with fixed plate.
After above-mentioned technical proposal, by the work of pneumatic stepper motor, so that gear steps rotate, sliding tooth It is mobile to take turns bar.Rack is mobile to drive fixed plate movement, to drive air jet pipe mobile, comprehensive cleaning is carried out to DPF.
The present invention is further arranged to: the Pneumatic assembly includes fixed bin, and control shaft, institute are provided in the fixed bin State and be provided with high-pressure pipe at the top of control shaft, the fixed bin is provided with cylinder in control shaft two sides, the cylinder bottom with Fixed bin is fixedly connected, and the cylinder head is provided with piston, and the piston abutting has movable plate, the movable plate and control shaft Bearing connection, pivot bush unit between the control shaft and fixed bin.
After above-mentioned technical proposal, high-pressure pipe air inlet, gas is entered in control shaft.Control shaft two sides Cylinder can push piston mobile, and piston is mobile to drive the movable plate abutted therewith to move up and down.Movable plate moves up and down drive Control shaft moves up and down.
The present invention is further arranged to: the fixed bin is provided with pneumatic stepping motor in control shaft side, described pneumatic Stepper motor is connected with the first belt pulley, and first belt pulley is combined with belt, and the belt other side is combined with the second skin Belt wheel, second belt pulley are fixedly connected with control shaft.
After above-mentioned technical proposal, pneumatic stepping motor drives the first pulley rotation, so that belt be driven to transport It is dynamic.Belt movement drives the second pulley rotation.When the second pulley rotation, the position of air jet pipe is adjusted simultaneously, from And comprehensive cleaning is carried out to DPF.
The present invention is further arranged to: the control shaft is fixedly connected with fixed plate.
After above-mentioned technical proposal, when control shaft is fixedly connected with fixed plate, control shaft is in the presence of cylinder It moves up and down, while fixed plate being driven to move up and down.Air jet pipe is driven to move up and down when fixed plate moves up and down.In each jet When pipe jet is completed, cylinder drives movable plate to move up a displacement, so that air jet pipe is no longer connect with the surface DPF Touching, when air jet pipe, which rotates a low-angle, to be cleaned to another place position, cylinder moves down a displacement, so that jet Pipe is abutted with DPF to be cleaned.It is mobile when preventing air jet pipe from directly contacting with the surface DPF by the setting, prevent abrasion jet Pipe, extends the service life of air jet pipe.
In conclusion the present invention has below beneficial to purpose: the Pneumatic cleaning device of this DPF cleaning machine can reduce into This, and guarantee that cleaning effect is preferable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment;
Fig. 2 is that embodiment removes the structural schematic diagram after the fixed bin body of part;
Fig. 3 is the structural schematic diagram on another direction Fig. 2.
Appended drawing reference: 1, fixed bin;2, control shaft;3, high-pressure pipe;4, the second belt pulley;5, belt;6, the first skin Belt wheel;7, pneumatic stepping motor;8, fixed plate;9, air jet pipe;10, operated pneumatic valve;11, gas storage box;12, high-pressure air pipe;13, it leads Rail;14, sliding block;15, pneumatic stepper motor;16, rack;17, movable plate;18, piston;19, cylinder.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this All by the protection of Patent Law in the scope of the claims of invention.
As shown in Figure 1-Figure 3, the Pneumatic cleaning device of DPF cleaning machine, including Pneumatic cleaning dress is driven for providing gas The Pneumatic assembly of work is set, Pneumatic assembly includes fixed bin 1.It is socketed with control shaft 2 in the middle part of fixed bin 1, is arranged at the top of control shaft 2 There is high-pressure pipe 3.2 bottom side of control shaft is fixedly connected with the second belt pulley 4, and the second belt pulley 4 is combined with belt 5, skin 5 other side of band is combined with the first belt pulley 6, and the first belt pulley 6 is fixedly connected with pneumatic stepping motor 7.2 second belt of control shaft Wheel 4 is fixedly connected with fixed plate 8, and fixed plate 8 is fixedly connected with air jet pipe 9.Air jet pipe 9 is fixedly connected with operated pneumatic valve 10, gas Movable valve 10 is fixedly connected with gas storage box 11.Gas storage box 11 is fixedly connected with high-pressure air pipe 12.More than 12 high pressure admission of high-pressure air pipe Pipe 3 connects.By high-pressure pipe 3 into control shaft 2 conveying high-pressure gas.High pressure gas enters jet by control shaft 2 In pipe 9, jet assembly carries out high pressure qi of chong channel ascending adversely to DPF, and the particulate matter of DPF attachment is blown out.
Wherein, the setting of gas storage box 11 is so that high pressure gas is introduced into gas storage box 11 by high-pressure air pipe 12, gas storage Gas in box 11 keeps high pressure conditions, so that the gas pressure of output air jet pipe 9 keeps stablizing.Gas storage box 11 if it does not exist, It will lead to high pressure gas to enter directly into air jet pipe 9.When the blowout of 9 mesohigh gas of air jet pipe, high-pressure air pipe 12 and jet There can be the vacuum state of certain time inside pipe 9, subsequent high pressure gas filling needs certain time, so that air jet pipe 9 is blown out Gas pressure it is unstable, influence cleaning effect.
8 side of fixed plate is provided with guide rail 13, and the cooperation of guide rail 13 slidably connects sliding block 14.Sliding block 14 is fixedly connected with gas Dynamic stepper motor 15.Pneumatic 15 1 side bottom of stepper motor is fixedly installed gear (not shown), and gear is engaged with rack 16. Wherein, rack 16 is fixedly connected with fixed plate 8.When the work of pneumatic stepper motor 15, gear rotation will drive.Gear rotation Drive rack 16 mobile.Rack 16 is mobile to drive the movement of fixed plate 8, so that air jet pipe 9 be driven to move along 13 direction of guide rail Dynamic certain distance achievees the purpose that the position for adjusting air jet pipe 9.
Optimization, control shaft 2 is connected with movable plate 17 by bearing.There are two piston 18, pistons 18 for the abutting of movable plate 17 It is fixedly connected with cylinder.19
The course of work:
As shown, DPF is placed in DPF cleaning machine complete machine in the case of complete machine.At this point, when pneumatic cleaning device is started to work When, the position of air jet pipe 9 is adjusted to the outer edge position of DPF by high pressure stepper motor, then passes to gas.Gas is logical High-pressure pipe 3 is crossed to enter in control shaft 2.Gas in control shaft 2 enters in gas storage box 11 along high-pressure air pipe 12.Benefit Pressure is kept to stablize with gas storage box 11, the high pressure gas in gas storage box 11 is entered in air jet pipe 9 by operated pneumatic valve 10, thus Gas is sprayed into the impact upper surface DPF, so that the particulate matter of DPF inner surface and DPF are detached from.At the same time, pneumatic stepping motor 7 The first belt pulley 6 is driven to rotate.First belt pulley 6 drives belt 5 to move, to drive the rotation of the second belt pulley 4.Second belt 4 rotation of wheel drives control shaft 2 to rotate.It is non-at this time since air jet pipe 9 is in the outer peripheral position DPF when control shaft 2 rotates In center, so that air jet pipe 9 is enclosed around center rotating around DPF outer edge one, outer ring cleaning is carried out to DPF outer edge. After a week, pneumatic stepping motor 7 inverts for rotation, prevents high-pressure air pipe 12 from knotting.
Later, pneumatic stepper motor 15 works, and band moving gear rotates.Gear rotation driven gear bar 16 is mobile, thus band Dynamic fixed plate 8 moves a certain distance, which is less than 9 diameter of air jet pipe.Fixed plate 8 is mobile to drive air jet pipe 9 towards the center DPF Mobile same distance.It repeats the above steps, pneumatic stepping motor 7 drives air jet pipe 9 to surround DPF center rotating, to DPF outer edge Internal certain distance is cleaned.After above steps may be repeated multiple times, the surface DPF is cleaned up completely, at this point, at air jet pipe 9 In DPF center position.
When each 9 jet of air jet pipe is completed, cylinder drives movable plate 17 to move up a displacement, so that jet Pipe 9 is no longer contacted with the surface DPF, when air jet pipe 9 rotate a low-angle another place position is cleaned when, cylinder to Lower movement one displacement, so that air jet pipe 9 is abutted with DPF and cleaned.By the setting, prevent air jet pipe 9 directly with DPF table It is mobile when face contact, abrasion air jet pipe 9 is prevented, the service life of air jet pipe 9 is extended.
Overall effect:
The present invention is by above-mentioned setting, and entire cleaning process passes through high pressure gas completely and cleaned, and equipment mechanism is uncomplicated, and And comprehensive cleaning can be carried out to DPF, under the control of PLC program, entire work is orderly carried out.Without cleaning solution energy Enough realize preferable cleaning effect, and cost is relatively low.

Claims (8)

  1. The Pneumatic cleaning device of 1.DPF cleaning machine, it is characterized in that: including driving Pneumatic cleaning device to work for providing gas Pneumatic assembly, the jet assembly being connect with Pneumatic assembly and the adjustment component for adjusting jet assembly jet position, it is described Jet assembly cleans DPF by the gas that Pneumatic assembly generates.
  2. 2. the Pneumatic cleaning device of DPF cleaning machine according to claim 1, it is characterized in that: the jet assembly includes spray Tracheae (9), the air jet pipe (9) connect with high-pressure air pipe (12).
  3. 3. the Pneumatic cleaning device of DPF cleaning machine according to claim 2, it is characterized in that: the air jet pipe (9) and high pressure It is provided between tracheae (12) gas storage box (11), gas storage box (11) side is provided with operated pneumatic valve (10).
  4. 4. the Pneumatic cleaning device of DPF cleaning machine according to claim 1, it is characterized in that: the adjustment component includes solid Fixed board (8), the fixed plate (8) are fixedly connected with air jet pipe (9), and fixed plate (8) other side is provided with guide rail (13), institute It states guide rail (13) to be connected with sliding block (14), sliding block (14) fixed setting, the fixed plate (8) is connected with drive and fixes The mobile driving mechanism of plate (8).
  5. 5. the Pneumatic cleaning device of DPF cleaning machine according to claim 4, it is characterized in that: the driving mechanism includes gas Dynamic stepper motor (15), pneumatic (15) one side bottom of stepper motor are fixedly connected with gear, and the gear is combined with gear Bar (16), the rack (16) are fixedly connected with fixed plate (8).
  6. 6. the Pneumatic cleaning device of DPF cleaning machine according to claim 1, it is characterized in that: the Pneumatic assembly includes solid Determine box (1), be provided with control shaft (2) in the fixed bin (1), is provided with high-pressure pipe (3) at the top of the control shaft (2), The high-pressure pipe (3) connect with high-pressure air pipe (12), and the fixed bin (1) is provided with cylinder in control shaft (2) two sides (19), cylinder (19) bottom is fixedly connected with fixed bin (1), and the cylinder head is provided with piston (18), the piston (18) abutting has movable plate (17), and the movable plate (17) connect with control shaft (2) bearing, the control shaft (2) and fixed bin (1) pivot bush unit between.
  7. 7. the Pneumatic cleaning device of DPF cleaning machine according to claim 6, it is characterized in that: the fixed bin (1) is in control Axis (2) side is provided with pneumatic stepping motor (7), and the pneumatic stepping motor (7) is connected with the first belt pulley (6), and described One belt pulley (6) is combined with belt (5), and belt (5) other side is combined with the second belt pulley (4), second belt pulley (4) it is fixedly connected with control shaft (2).
  8. 8. the Pneumatic cleaning device of DPF cleaning machine according to claim 4 or 7, it is characterized in that: the control shaft (2) with Fixed plate (8) is fixedly connected.
CN201910442807.3A 2019-05-25 2019-05-25 Pneumatic cleaning device of DPF cleaning machine Active CN110067617B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910442807.3A CN110067617B (en) 2019-05-25 2019-05-25 Pneumatic cleaning device of DPF cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910442807.3A CN110067617B (en) 2019-05-25 2019-05-25 Pneumatic cleaning device of DPF cleaning machine

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CN110067617A true CN110067617A (en) 2019-07-30
CN110067617B CN110067617B (en) 2024-01-02

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7393387B1 (en) * 2005-06-20 2008-07-01 Andreas Heisey Particle filter cleaning apparatus
US20090056288A1 (en) * 2007-08-29 2009-03-05 Waldo Cole L Method and apparatus for cleaning diesel particulate filters and for diagnosing damage thereto
US20110146721A1 (en) * 2009-12-18 2011-06-23 Caterpillar, Inc. Filter cleaning tool and method
CN107890710A (en) * 2017-11-03 2018-04-10 宁波行瑞汽车尾气监测有限公司 A kind of DPF cleaning plants based on ultrasonic wave cleaning
CN208357364U (en) * 2018-04-16 2019-01-11 温岭信博电子设备有限公司 A kind of drying device of supersonic wave cleaning machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7393387B1 (en) * 2005-06-20 2008-07-01 Andreas Heisey Particle filter cleaning apparatus
US20090056288A1 (en) * 2007-08-29 2009-03-05 Waldo Cole L Method and apparatus for cleaning diesel particulate filters and for diagnosing damage thereto
US20110146721A1 (en) * 2009-12-18 2011-06-23 Caterpillar, Inc. Filter cleaning tool and method
CN107890710A (en) * 2017-11-03 2018-04-10 宁波行瑞汽车尾气监测有限公司 A kind of DPF cleaning plants based on ultrasonic wave cleaning
CN208357364U (en) * 2018-04-16 2019-01-11 温岭信博电子设备有限公司 A kind of drying device of supersonic wave cleaning machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
卿前茂;姜莉莉;周鑫;王盼盼;: "发动机连杆高压喷淋清洗机的研制", 机械工程与自动化, no. 05 *

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