CN110056739A - A kind of makeshift device for the close property of ship pipeline - Google Patents

A kind of makeshift device for the close property of ship pipeline Download PDF

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Publication number
CN110056739A
CN110056739A CN201910137971.3A CN201910137971A CN110056739A CN 110056739 A CN110056739 A CN 110056739A CN 201910137971 A CN201910137971 A CN 201910137971A CN 110056739 A CN110056739 A CN 110056739A
Authority
CN
China
Prior art keywords
makeshift device
pipeline
close property
information
makeshift
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910137971.3A
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Chinese (zh)
Inventor
张治军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hudong Zhonghua Shipbuilding Group Co Ltd
Original Assignee
Hudong Zhonghua Shipbuilding Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hudong Zhonghua Shipbuilding Group Co Ltd filed Critical Hudong Zhonghua Shipbuilding Group Co Ltd
Priority to CN201910137971.3A priority Critical patent/CN110056739A/en
Publication of CN110056739A publication Critical patent/CN110056739A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/10Means for stopping flow from or in pipes or hoses
    • F16L55/115Caps
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention discloses a kind of makeshift devices for the close property of ship pipeline, which includes: circular slab, form confined space for blocking pipeline;Handle, one end of the handle is fixed on the circular slab, label is provided on the handle, the label includes pipe latus rectum, the pressure rating that the makeshift device can be born, the number of the thickness of the circular slab and the makeshift device applied by the makeshift device.Beneficial effects of the present invention are the comparison by opening system of real name registration form to each ship pipeline close property makeshift device borrow information and mount message two, can true with administrative staff easy to produce and Production Supervisor, the exact pipeline construction state for understanding, grasping and track production scene in these information.

Description

A kind of makeshift device for the close property of ship pipeline
Technical field
The invention belongs to field of shipbuilding, and in particular to ship dock, building berth stage or harbour stage, pipeline are passing through Have to carry out tightness test before the media such as water flowing, gas, oil, before tightness test must pipeline closure is installed at some tie point Device form confined space, after 1.5 times of the job design pressure for carrying out being pressurized to pipeline finally for pipeline sealing space It is checked again for each junction of entire pipe-line system either with or without leak point, field worker progress is whole if there is leakage Change, until pressure energy is stablized within the scope of technique requires, apparatus of the present invention aiming at the specification of ship upper pipeline, pressure not With the set of device made.
Background technique
Pipeline provides the media such as oil, gas and water, steam as the blood vessels on a ship, for equipment on board.Each ship is being built The close property inspection of the pipeline of tens pipe-line systems is a heavy workload during making, the amount of doing over again is more, existing defects are more, work post is multiple Miscellaneous work characteristics.Because the installation integrity of pipeline is also over, and the close property of pipeline mentions when pipeline has close property submission condition After knot Shu Qingjie equipment have debugging condition (in addition to individual pipelines such as oil pipe need to throw oil etc specially treated it Outside).But it is easy to have the following problems in the close property work progress of pipeline:
1), on ship individual system pipeline often will appear it is trans-regional, across operation area, across labor service team, across construction teams and groups be normal Some things, this brings very big trouble to construction and submission, needs to be uniformly coordinated, unified submission.
2), machine dress, first dress in the operation of actual field pipeline construction, occupy and fill each operation area and exist even the same operation area Different zones can also arrange different labor service teams and different teams and groups to construct.
3), it is very big to be related to region for some systems, full ship arrangement, and that there are individual systems is trans-regional, across operation area, construction across Labor service team, across teams and groups.It is not caught up with if there is respective regions production and construction node, and involves influence motor vehicle for electric power generation and mention The important links such as friendship, host motor-car and submission, whole system pipeline must carry out the close property makeshift device of installation isolation pipeline and carry out The close property of segment-and-region-based and submission.
4) frequent during the close property of segmentation, since work zone, construction labor service team, construction teams and groups personnel are different Will appear neglected loading or close property terminates back leak and tears the close property makeshift device of pipeline open, especially in operation area, labor service team, teams and groups' construction area Often occur this so-called " the blind's bed " that we usually call at separation and forget the event of tearing open, is not broken once equipment moves up Equipment is exactly overload trip, serious to cause large scale equipment oil-break to cut off the water supply to cause sizable quality accident.
5), the close property makeshift device of pipeline by each teams and groups, each production operation area or each construction personnel according to oneself Demand is cut with sheet iron and is made, and different, different sizes, thickness is different, can not be general, using end also without special messenger's meeting It has in one's care, does one and manufacture one, waste is very more, and manual manufacture cost is also very high.
Summary of the invention
Aiming at the problems existing in the prior art, the present invention provides a kind of makeshift device for the close property of ship pipeline, this Invention can by borrowing the comparison that information and mount message two open system of real name registration form to the close property makeshift device of each ship pipeline, Production scene true with administrative staff easy to produce and Production Supervisor, exact can be understood, grasps and tracked in these information Pipeline construction state.
To achieve the above object, the invention adopts the following technical scheme:
A kind of makeshift device for the close property of ship pipeline, which includes: circular slab, is formed for blocking pipeline Confined space;Handle, one end of the handle are fixed on the circular slab, and label, the label are provided on the handle The thickness of the pressure rating, the circular slab that can be born including pipe latus rectum, the makeshift device applied by the makeshift device The number of degree and the makeshift device.
Preferably, the decreased food is between 80-115mm, and the handle width is between 20-30mm.
Preferably, one end on the handle far from the circular slab is arranged in the label.
Preferably, the two sides of the handle is provided with the label.
Preferably, the diameter of the circular slab is between 45mm-375mm, and the thickness of the circular slab is by three kinds of specifications Respectively 1mm, 2mm, 6mm.
Preferably, the handle painting, machine fill coating Red, and first fills blue wash, occupy dress and apply green.
A kind of management system of the makeshift device for the close property of ship pipeline, the management system includes: logging modle, is used To record the manufacture information of the makeshift device, storage information, borrow information, mount message, dismantle information, give back information and increasing Mend information;Display module, the display module are connect with the logging modle, and the display module can show the manufacture letter Breath, borrows information, mount message, dismantles information, gives back information and supplemental information storage information;Cue module, the prompt mould Block is connect with the logging modle, and the cue module monitors the storage information, is more than or equal to when being applied to pipe latus rectum When the makeshift device storage quantity of any specification of 250mm is less than or equal to 3, or it is less than or equal to applied to pipe latus rectum When the makeshift device storage quantity of any specification of 200mm is less than or equal to 10, the cue module issues prompt information, For prompting the makeshift device of supplement corresponding specification.
Preferably, the makeshift device of multiple prisoner in prison is uniformly recorded, shown and is mentioned by the management system Show.
Compared with prior art, the invention has the benefit that
1), by borrowing the ratio that information and mount message two open system of real name registration form to the close property makeshift device of each ship pipeline Compared with true with administrative staff easy to produce and Production Supervisor, exact can understanding in these information, grasp and tracking production is existing The pipeline construction state of field;
2) service condition of blind plate, is analyzed from two system of real name registration form data simultaneously, completely it can be found that and judgement The phenomenon that pipeline close property makeshift device leakage is torn open, prevents pipeline blind plate occur to cause quality accident since leakage is torn open;
3), the operation measure of the close property makeshift device real-name management of pipeline is extraordinary management method, has unified pipeline The production of close property makeshift device, also may be implemented Reusability, the also completely left out production repeatedly of the close property makeshift device of pipeline Fee of material and labour cost are used on the ship built at present, and effect is clearly;
4), ensure to construct is rigorous, is especially to ensure that the construction preciseness of staple product, reduces the potential height of the close property of pipeline Risk improves the success rate of disposably applying for checking and examination of the close property of pipeline, quality is effectively improved from administration detail, reduces shipbuilding cost;
5), according to using effect, the purpose for dropping this gain has really been implemented, production system of real name has really been implemented into reality Place, makes pipe tightness work have tracking, have closed loop;
6), handle facilitates installation unloading circular slab, while the label on handle makes to mark easy identification far from circular slab, Handle two sides is equipped with label, so that the handle of all angles can see label, and can also effective district by the handle color Extension set dress, occupies dress at first dress, and the circular slab of different size meets different tube diameters and different pressure requirements.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the close property makeshift device schematic diagram of pipeline.
Fig. 2 is the structural schematic diagram for the management system of the makeshift device of the close property of ship pipeline.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " longitudinal direction ", " transverse direction ", "upper", "lower", "front", "rear", The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is based on attached drawing institute The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, rather than the dress of indication or suggestion meaning It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to limit of the invention System.Blind plate, blind flange etc. herein is the abbreviation to a kind of makeshift device for the close property of ship pipeline.
As shown in Figure 1, the present embodiment provides a kind of makeshift device for the close property of ship pipeline, which includes: Circular slab 1 forms confined space for blocking pipeline;Handle 2, one end of handle 2 are fixed on circular slab 1, are arranged on handle 2 There is a label 3, label 3 includes pressure rating, the circular slab 1 that pipe latus rectum applied by makeshift device, makeshift device can be born The number of thickness and makeshift device.
2 length of handle is between 80-115mm, and 2 width of handle is between 20-30mm.
One end on handle 2 far from circular slab 1 is arranged in label 3.
The two sides of handle 2 is provided with label 3.
The diameter of circular slab 1 between 45mm-375mm, the thickness of circular slab 1 by three kinds of specifications be respectively 1mm, 2mm, 6mm。
2 painting of handle, machine fill coating Red, and first fills blue wash, occupy dress and apply green.
As shown in Fig. 2, the present embodiment also provides a kind of management system of makeshift device for the close property of ship pipeline, management System includes: logging modle, for recording the manufacture information of makeshift device, storage information, borrowing information, mount message, disassembly Information gives back information and supplemental information;Display module, display module are connect with logging modle, and display module can show manufacture Information, borrows information, mount message, dismantles information, gives back information and supplemental information storage information;Cue module, cue module It is connect with logging modle, cue module monitoring storage information, when any specification applied to pipe latus rectum more than or equal to 250mm When makeshift device storage quantity is less than or equal to 3, or it is interim less than or equal to any specification of 200mm applied to pipe latus rectum When device storage quantity is less than or equal to 10, cue module issues prompt information, for prompting the interim dress of supplement corresponding specification It sets.
The close property makeshift device of each ship pipeline can be borrowed information by the display module, mount message generates two correspondences System of real name registration form.
The management system can be the software being mounted in computer, and the logging modle includes typing unit and storage Unit.The prompt information can be in a manner of a pop-up dialog box to realize the prompt to operator, or is broadcast by voice The suggestion voice prestored is reported to realize.
The makeshift device of multiple prisoner in prison is uniformly recorded, shown and is prompted by management system.
1, the close property makeshift device discreet of pipeline and specification are estimated
Counted according to design department's drawing it is various in ship pipeline system quantity processed and single cabin number of chambers amount, rule of thumb The close property makeshift device specification of single boat system pipeline and quantity information are estimated out, particular number and later use augment such as the following table 1.
Table 1
2, the close property makeshift device production quantity of pipeline and specification are formulated
Different with circuit design pressure according to the pipe specification of each ship upper pipeline system, in line with save the cost, each ship is simultaneous Low-loss starting point drops in the target of Gu, the close property makeshift device of pipeline of following specification and quantity is formulated, such as table 2.
Table 2
3, the close property makeshift device production of pipeline and requirement
The close property makeshift device production design of 3.1 pipelines
According to the production requirement of the experience of the close property makeshift device production of previous ship upper pipeline and each production operation area, pipeline Close property makeshift device material available thickness 1mm or 2mm stainless steel material makes (Numerical control cutting), it is desirable that ND250 or less 1mm, ND250 or more 2mm, shape and requirement are as shown in Figure 3, actual fabrication figure, such as Fig. 1.
The close property makeshift device sharp edge of pipeline and sanding burr fairing.
3.2, the close property makeshift device production of pipeline requires
1), handle section painting, machine dress-red, first dress-blue occupy dress-green, and color is by supporting operation area to apply.
2), make marks at handle: label includes latus rectum, pressure, thickness, serial number, such as 15/6KG/1/001, and 001 is pipe The close property makeshift device sequence number in road (every kind of specification is numbered by consecutive numbers 001~100), 1 is thick for the close property makeshift device of pipeline Degree, 6KG are pressure rating, and 15 be pipe latus rectum.
3), handle is welded on disk (handle production can integrally, solderable)
4, the close property makeshift device management process of pipeline
1), the close property makeshift device of pipeline used in the close property of pipeline can take unified management, and property close for pipeline temporarily fills Manufacture is set, storage, borrow, the links such as installation, dismantles, give back and augments and carry out system of real name registration and confirmation, it is ensured that construction It is rigorous, reduce the potential high risk of the close property of pipeline, improve disposably applying for checking and examination success rate for the close property of pipeline, have from administration detail Effect improves quality, reduces shipbuilding cost.
2), returned in time after the use of each production operation area support operation area warehouse, and give back signature (even if breakage The close property makeshift device of pipeline must also be given back), and by supporting operation area simultaneously to remove the paint on handle, it is mentioned for subsequent borrow For convenient.
3), the DN fewer for usage amount (i.e. pipe latus rectum) >=250 stockpile numbers are lower than 3, and usage amount compares More, the stockpile number of the DN that frequency of use relatively takes place frequently≤200 being replenished in time lower than 10 is responsible for application by stock clerk Supplement.
5, the close property makeshift device usage record requirement of pipeline
1), according to ship actually use situation, it is desirable that each production operation area by the close property makeshift device quantity of pipeline, number, The information such as installation people, installed date are recorded into summary sheet, such as table 3.
Table 3
2), according to the requirement of the close property of pipeline, flushing etc., the close property makeshift device of pipeline is put into the position needed in pipeline, And technique person is notified to be confirmed.
3), in the close property makeshift device use process of pipeline, staff wants the shape of the close property makeshift device of running check pipeline State has damaged, metaboly the close property makeshift device of pipeline to replace or scrap in time.
4) if it is interim not allow to make the close property of pipeline in principle privately, using the close property makeshift device of the pipeline of special requirement Device needs to make again after supporting operation area to approve, and carries out and number and put on record, and the production operation through technique person or place Operation long confirmation in area's is agreed to, becomes and legalizes.After the completion of use, it need to return to and support operation area keeping.
5) the close property makeshift device of pipeline is removed in each production operation area after, working, and the close property of the pipeline of dismounting is interim The close property makeshift device number of device quantity, pipeline removes people, removes information notification sheet shipowner's pipe structure arts such as date, and requiring The confirmation of technique person scene.Single shipowner, which manages, to be responsible for each operation area information solicitation situation of record ship and summarizes, and each production operation area makees Industry personnel must be in time (it is required that three by the close property makeshift device of the pipeline after dismounting (the close property makeshift device of pipeline scrapped containing needs) Within a working day) it gives back warehouse and saves and be convenient for circulation.
6), before any pipeline, equipment operation, it is necessary to check the close property makeshift device dismounting confirmation note of the pipeline of associated pipe Table is recorded, has prevented blind flange from leaving.
Reinforce and be managed collectively the production of the close property blind plate of pipeline, storage, borrow, installation, dismantle and give back, and carries out real name System registration and confirmation, periodically determine ship typing management system again after finally borrow information and mount message are complete, significant.
Although above-described embodiment makes specific descriptions to the present invention, come for those of ordinary skill in the art It says, it is understood that can be modified within spirit and scope of the invention based on present disclosure not departing from Or improve, these modification and improvement are all within spirit and scope of the invention.

Claims (8)

1. a kind of makeshift device for the close property of ship pipeline, which is characterized in that the makeshift device includes: circular slab (1), is used to It blocks pipeline and forms confined space;
One end of handle (2), the handle (2) is fixed on the circular slab (1), is provided with label on the handle (2) (3), it is described label (3) include pipe latus rectum, the makeshift device applied by the makeshift device can bear pressure rating, The thickness of the circular slab (1) and the number of the makeshift device.
2. the makeshift device according to claim 1 for the close property of ship pipeline, which is characterized in that the handle (2) is long Degree is between 80-115mm, and handle (2) width is between 20-30mm.
3. the makeshift device according to claim 1 for the close property of ship pipeline, which is characterized in that the label (3) sets Set one end on the handle (2) far from the circular slab (1).
4. the makeshift device according to claim 1 for the close property of ship pipeline, which is characterized in that the handle (2) Two sides is provided with the label (3).
5. the makeshift device according to claim 1 for the close property of ship pipeline, which is characterized in that the circular slab (1) Diameter between 45mm-375mm, the thickness of the circular slab (1) is respectively 1mm, 2mm, 6mm by three kinds of specifications.
6. the makeshift device according to claim 1 for the close property of ship pipeline, which is characterized in that the handle (2) applies Paint, machine fill coating Red, and first fills blue wash, occupy dress and apply green.
7. a kind of management system of the makeshift device for the close property of ship pipeline, which is characterized in that the management system includes:
Logging modle, for recording the manufacture information of the makeshift device, storage information, borrowing information, mount message, disassembly letter It ceases, give back information and supplemental information;
Display module, the display module are connect with the logging modle, the display module can show the manufacture information, Storage information borrows information, mount message, dismantles information, gives back information and supplemental information;
Cue module, the cue module are connect with the logging modle, and the cue module monitors the storage information, when answering When the makeshift device storage quantity of any specification for pipe latus rectum more than or equal to 250mm is less than or equal to 3, Huo Zheying It is described when the makeshift device storage quantity of any specification for pipe latus rectum less than or equal to 200mm is less than or equal to 10 Cue module issues prompt information, for prompting the makeshift device of supplement corresponding specification.
8. the makeshift device according to claim 1 for the close property of ship pipeline, which is characterized in that the management system will The makeshift device of multiple prisoner in prison is uniformly recorded, shown and is prompted.
CN201910137971.3A 2019-02-25 2019-02-25 A kind of makeshift device for the close property of ship pipeline Pending CN110056739A (en)

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CN201910137971.3A CN110056739A (en) 2019-02-25 2019-02-25 A kind of makeshift device for the close property of ship pipeline

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Application Number Priority Date Filing Date Title
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Application publication date: 20190726