CN110054465A - 一种专用于地暖地板的高分子基层及其制备方法 - Google Patents
一种专用于地暖地板的高分子基层及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种专用于地暖地板的高分子基层及其制备方法，所述的专用于地暖地板的高分子基层为硅纤维板材，硅纤维板为夹芯结构，夹芯结构的芯层由料浆A制成，表层由料浆B制成；料浆B中含有N‑Ti02/硅土载银复合材料。本发明采用暖地板系统，解决了传统地暖施工繁琐，供暖与地板分离，成本高，效率低，施工周期长的问题。采用的先进的面层处理技术，有机的将供暖纤维融合如地板夹层中，实现多种质感，满足人们不同的设计需求。
Description
技术领域
本发明属于地板制备领域，具体涉及一种专用于地暖地板的高分子基层及其制备方法。
背景技术
市场上的板材类材料，常用复合板材来制造地板，由于人民生活水平的提升，现在市场对于具有地暖功能的地板的需求越来越大，某种意义上来说，高效供暖的地暖地板的出现对于节能减排也具有较大的促进作用。
目前而言，用于地暖的发热体主要有金属、碳粉油墨、有机树脂芯片、碳纤维纸层贴压等。但这些地暖地板，存在电效率低、启动时间长、热损失高的缺点，因而需要改进。
发明内容
发明目的：为了解决现有技术的不足，本发明提供了一种专用于地暖地板的高分子基层及其制备方法。
技术方案：一种专用于地暖地板的高分子基层，所述的高分子基层为硅纤维板材，硅纤维板为夹芯结构，夹芯结构的芯层由料浆A制成，表层由料浆B制成；料浆B中含有N-Ti02/硅土载银复合材料。
作为优化：所述的料浆A配方：硅土37kg、火山灰13kg、石灰37kg、木质纤维7kg、硫酸钙晶须6kg、羟乙基纤维素0.8kg、水405kg，加入搅拌机中进行分散调浆。
作为优化：所述的料浆B配方：硅土37kg、火山灰7kg、石灰37kg、木质纤维6kg、凹凸棒石6kg、石英粉6kg、甲基羟乙基纤维素0.8kg、N-Ti02硅藻土载银复合材料1.5kg、水410kg加入搅拌机中进行分散调浆。
作为优化：所述的专用于地暖地板的高分子基层的制备包括如下步骤：
(1)将料浆B经流浆机过滤，在料浆B滤饼表面均匀喷淋粘合剂聚乙烯醇，喷淋里为料浆B滤饼质量的0.7％，将喷淋有粘合剂的料浆B滤饼输送至转筒式成型机，卷叠成型；
卷1层后，流装机自动换成过滤料浆A，在得到的料浆A滤饼表面均匀喷淋料浆A滤饼质量0.5％的粘合剂聚乙烯醇，叠卷成型；
连续叠卷成型16层后，流浆机自动换成过滤料浆B，在得到的料浆B滤饼表面均匀喷淋料浆B滤饼质量的0.7％的粘合剂聚乙烯醇，叠卷成型，卷1层后完成整张湿硅纤板的成型。
有益效果：本发明的具体优势如下：
1.本发明采用暖地板系统，解决了传统地暖施工繁琐，供暖与地板分离，成本高，效率低，施工周期长的问题。
2.本发明采用先进的面层处理技术，有机的将供暖纤维融合如地板夹层中，实现多种质感，满足人们不同的设计需求。
3.本发明通过手机或电脑，无线控制，该地板可智能化感应人体温度,进行地热地板温度调节。以达到能耗集中利用与节约的作用。
4.本发明的智能化热源垫片原理如下：通过贴附在高分子基材上的热源垫片，当人体体重施压，自动开启感应模式，通过感应人体温度，反馈到热源纤维层，使发热集中在人的主体部分，其他区域保持温差恒温，以此达到能耗集中利用与节约的作用。
附图说明
图1是本发明的结构示意图；
图2是本发明的电子控制芯片板总体结构图；
图3是本发明的主控制器示意图；
图4是本发明的数字输出模块示意图。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，以使本领域的技术人员能够更好的理解本发明的优点和特征，从而对本发明的保护范围做出更为清楚的界定。本发明所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例
如图1所示，一种智能化感应可调节温度的薄型地暖地板，所述的薄型地暖地板包括木饰面表皮层1、高分子基层2、热源纤维层3和耐热保护层4；所述的薄型地暖地板的表面为木饰面表皮层1，所述的木饰面表皮层的下方为高分子基层2，所述的高分子基层2上安装有智能化热源感应垫片5，所述的高分子基层2的下方依次设有热源纤维层3和耐热保护层4。
所述的智能化热源感应垫片5，贴附在高分子基层2上，当人体体重施压，将自动开启感应模式，通过手机或电脑，无线控制，使该地板可智能化感应人体温度,反馈到热源纤维层3，进行地热地板温度调节，使发热集中在人的主体部分，其他区域保持温差恒温。
1.新型高分子基材——硅纤维板材：
硅土是一种生物成因的硅质沉积岩，其化学成份主要是Si02,含有少量AI203、Fe203、CaO、MgO、K20、Na20、P205和有机质。Si02通常占80％以上，最高可达94％。优质硅土的氧化铁含量一般为1-1.5％，氧化招含置为3-6％。
硅土的密度为0.3-0.5g/cm3，莫氏硬度为1-1.5，孔隙率达80-90％，能吸收其本身重坦1.5-4倍的水，是热、电、声的不良导体，熔点1650-1750℃，化学稳定性高，除溶于氢氟酸以外，不溶于任何强酸，但能溶于强碱溶液中。
硅土的氧化桂多数是非晶体，碱中可溶性硅酸含里为50～80％。非晶型Si02加热到800℃-1000℃时变为晶型，碱中可溶性硅酸可减少到20％-30％。
本实施例中，本发明的高分子基层为硅纤维板材，硅纤维板为夹芯结构，夹芯结构的芯层由料浆A制成，表层由料浆B制成；料浆B中含有N-Ti02/硅土载银复合材料。
所述的料浆A配方如下：硅土37kg、火山灰13kg、石灰37kg、木质纤维7kg、硫酸钙晶须6kg、羟乙基纤维素0.8kg、水405kg，加入搅拌机中进行分散调浆。
所述的料浆B配方如下：硅土37kg、火山灰7kg、石灰37kg、木质纤维6kg、凹凸棒石6kg、石英粉6kg、甲基羟乙基纤维素0.8kg、N-Ti02硅藻土载银复合材料1.5kg、水410kg加入搅拌机中进行分散调浆。
按此配方生产的硅纤板具有优良的抗菌性能，在可见光下，24h对金黄色葡萄球菌抗菌率可达到99％以上，还具有优良的室内污染物吸附降解特性、吸附调湿、隔热保温和轻质高强等特性，密度<0.6g/cm3，导热系数<0.18W/(m.k)，抗折强度为>7.0MPa，24h吸湿量>80g/m2，48h甲醛净化率>90％，可广泛应用室内装饰与装修，环保、节能以及日常生活用品等领域。
本发明的高分子基层的制备包括如下步骤：
(1)将料浆B经流浆机过滤，在料浆B滤饼表面均匀喷淋粘合剂聚乙烯醇，喷淋里为料浆B滤饼质量的0.7％，将喷淋有粘合剂的料浆B滤饼输送至转筒式成型机，卷叠成型；
(2)卷1层后，流装机自动换成过滤料浆A，在得到的料浆A滤饼表面均匀喷淋料浆A滤饼质量0.5％的粘合剂聚乙烯醇，叠卷成型；
(3)连续叠卷成型16层后，流浆机自动换成过滤料浆B，在得到的料浆B滤饼表面均匀喷淋料浆B滤饼质量的0.7％的粘合剂聚乙烯醇，叠卷成型，卷1层后完成整张湿硅纤板的成型。
本发明制成的板材特性如下：
1.用硅土生产的板材不会散发出对人体有害的化学物质，还具有改善居住环境的作用。可以自动调节室内湿度。硅纤板具有超纤维、多孔质等特性，其微细孔比木炭还要好。板材的超微细孔在室内的湿度上升时能够自动吸收空气中的水分.将其储存起来，如果室内空气中的水分减少湿度下降，板材就能够将储存在超微细孔中的水分释放出来。
2.可以消除异味，保持室内清洁。硅纤板中的氧化钛，能够长时间消除异味和吸收、分解有害化学物质，并能够长期保持室内墙面消洁，即使家中有长期油烟者，板材也不会发黄。
3.将成型的湿硅纤板在室温下干燥24h后再在150℃、1.0MPa压力条件下蒸压养护16h。
4.将蒸压养护后的硅纤板烘干，切割整理成产品初级的硅纤板。
2.电子控制芯片板电路结构如下所示：
如图2所示为该智能化感应可调节温度薄型地暖地板的电子控制芯片板总体结构图，所述的热源感应垫片5内装有电子控制芯片板，该电子控制芯片板由热源感应器模块、微控制器模块、继电输出模块和WIFI通信模块组成。
热源感应器采用能够感知人体温度的被动式红外传感器，通过该模块感知地板区域是否有人在上面，如果有人，则通过微控制器模块输出数字信号，控制继电模块，接通交变电流，使得热源纤维输出热量，如果人离开，则通过继电模块，断开交变电流。
同步的，通过WIFI通信模块将该电子控制芯片板可连接到家庭WIFI，用户可通过手机客户端远程打开或关闭地暖地板系统。
微控制器模块可选用STM32系列32位ARM微控制器，如图3所示，内核是Cortex-M3，最高工作频率是72MHz，支持单周期乘法和硬件除法功能。WIFI通信模块采用ESP8266wifi通信芯片，GND脚接地、GPIO16连接VCC(3.3V)、UTXD脚接STM32串行通讯口RXD、URXD脚接STM32串行通讯口TXD、GPIO2和GPIO0脚悬空、CH_PD可以直接接VCC，一般串联一个电阻再接VCC。
如图4所示，是电路芯片板的继电输出模块，该继电输出模块的输入端与主控制器的I/O口连接，输出端通过继电器连接交变电源，用以控制热源纤维导热。
本发明的智能化热源垫片原理如下：通过贴附在高分子基材上的热源垫片，当人体体重施压，自动开启感应模式，通过感应人体温度，反馈到热源纤维层，使发热集中在人的主体部分，其他区域保持温差恒温，以此达到能耗集中利用与节约的作用。
本发明采用暖地板系统，解决了传统地暖施工繁琐，供暖与地板分离，成本高，效率低，施工周期长的问题。采用的先进的面层处理技术，有机的将供暖纤维融合如地板夹层中，实现多种质感，满足人们不同的设计需求。通过手机或电脑，无线控制，该地板可智能化感应人体温度,进行地热地板温度调节。以达到能耗集中利用与节约的作用。
Claims (4)
1.一种专用于地暖地板的高分子基层，其特征在于：所述的专用于地暖地板的高分子基层为硅纤维板材，硅纤维板为夹芯结构，夹芯结构的芯层由料浆A制成，表层由料浆B制成；料浆B中含有N-Ti02/硅土载银复合材料。
2.根据权利要求1所述的专用于地暖地板的高分子基层，其特征在于：所述的料浆A配方：硅土37kg、火山灰13kg、石灰37kg、木质纤维7kg、硫酸钙晶须6kg、羟乙基纤维素0.8kg、水405kg，加入搅拌机中进行分散调浆。
3.根据权利要求1所述的专用于地暖地板的高分子基层，其特征在于：所述的料浆B配方：硅土37kg、火山灰7kg、石灰37kg、木质纤维6kg、凹凸棒石6kg、石英粉6kg、甲基羟乙基纤维素0.8kg、N-Ti02硅藻土载银复合材料1.5kg、水410kg加入搅拌机中进行分散调浆。
4.一种根据权利要求1-3任意项所述的专用于地暖地板的高分子基层的制备方法，其特征在于：包括如下步骤：
(1)将料浆B经流浆机过滤，在料浆B滤饼表面均匀喷淋粘合剂聚乙烯醇，喷淋里为料浆B滤饼质量的0.7％，将喷淋有粘合剂的料浆B滤饼输送至转筒式成型机，卷叠成型；
(2)卷1层后，流装机自动换成过滤料浆A，在得到的料浆A滤饼表面均匀喷淋料浆A滤饼质量0.5％的粘合剂聚乙烯醇，叠卷成型；
(3)连续叠卷成型16层后，流浆机自动换成过滤料浆B，在得到的料浆B滤饼表面均匀喷淋料浆B滤饼质量的0.7％的粘合剂聚乙烯醇，叠卷成型，卷1层后完成整张湿硅纤板的成型。
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