CN110054321B - System and process for simultaneously treating cutting fluid waste liquid and high-calcium-magnesium waste liquid - Google Patents

System and process for simultaneously treating cutting fluid waste liquid and high-calcium-magnesium waste liquid Download PDF

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CN110054321B
CN110054321B CN201910422458.9A CN201910422458A CN110054321B CN 110054321 B CN110054321 B CN 110054321B CN 201910422458 A CN201910422458 A CN 201910422458A CN 110054321 B CN110054321 B CN 110054321B
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waste liquid
separation system
membrane separation
reverse osmosis
osmosis membrane
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CN110054321A (en
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李越彪
张迎立
张卓
刘德华
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Yantai Jinzheng Eco Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/24Treatment of water, waste water, or sewage by flotation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention belongs to the field of water treatment, and particularly relates to a system for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid, which comprises a sedimentation tank filled with the high-calcium magnesium waste liquid, a stirring tank filled with the cutting fluid waste liquid and an air flotation machine which are sequentially connected, wherein a water outlet of the air flotation machine is sequentially connected with a sand filter, a security filter and a reverse osmosis membrane separation system, a concentrated solution treated by the reverse osmosis membrane separation system and suspended matters of the air flotation machine are discharged into a landfill site for recharging treatment/garbage mixed combustion incineration treatment, effluent of the reverse osmosis membrane separation system is recycled, a stirring device is arranged in the stirring tank, the stirring frequency is 10-50Hz, the filtering precision of the security filter is 5-50 mu m, and the reverse osmosis membrane separation system is a two-stage RO DTT membrane separation system and comprises a 75bar membrane column and an 120/160bar membrane. The invention also discloses a process using the equipment. Finally, the aims of treating waste by waste, recycling water resources and reducing environmental pollution are fulfilled.

Description

System and process for simultaneously treating cutting fluid waste liquid and high-calcium-magnesium waste liquid
Technical Field
The invention belongs to the field of water treatment, and particularly relates to a system and a process for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid.
Background
The waste cutting fluid and the waste industrial high-calcium magnesium fluid are two common industrial sewages, wherein the waste cutting fluid contains sodium stearate, and the waste industrial high-calcium magnesium fluid contains a large amount of calcium and magnesium ions. At present, the treatment method of cutting fluid waste water includes salting-out method, lactic acid method, coagulation method, displacement method, high-voltage electric method, adsorption method and other emulsion breaking methods, and salting-out coagulation mixing method is mostly adopted.
For the treatment of industrial high calcium and magnesium waste water, the calcium and magnesium ion concentration can be reduced by lime softening or lime soda softening, and then the treatment can be carried out by ion exchange. That is, the above two kinds of wastewater treatment are currently carried out by separate processes.
On the other hand, with the introduction and popularization of reverse osmosis membrane technology (DTRO) technology in recent years, DTRO technology is widely advocated in the characteristics of stability, high effluent quality and the like compared with the traditional technology, but DTRO is used for treating industrial high-calcium and high-magnesium wastewater and needs a hardening pretreatment process for calcium and magnesium ions in the wastewater so as to meet the requirement of water inlet.
Therefore, the traditional sewage treatment process carries out personalized treatment on different sewage, and extra hardness reduction process steps and equipment are added for adopting the DTRO technology with more ideal treatment effect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a system and a process for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid, and mutual reaction of the cutting fluid waste water and industrial high-calcium magnesium ion waste liquid is realized through a DTRO reverse osmosis membrane separation system, so that the purposes of jointly treating the two waste liquids and recycling reverse osmosis produced water are achieved.
The invention discloses a system for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid, which comprises a sedimentation tank filled with the high-calcium magnesium waste liquid, a stirring tank filled with the cutting fluid waste liquid and an air flotation machine which are sequentially connected, wherein a water outlet of the air flotation machine is sequentially connected with a sand filter, a security filter and a reverse osmosis membrane separation system, concentrated solution of the reverse osmosis membrane separation system and suspended matters of the air flotation machine are discharged into a landfill site for recharging treatment/garbage mixed combustion incineration treatment, effluent of the reverse osmosis membrane separation system is recycled, a stirring device is arranged in the stirring tank, the stirring frequency is 10-50Hz, the filtering precision of the security filter is 5-50 mu m, and the reverse osmosis membrane separation system is a two-stage DTRO membrane separation system and comprises a 75bar membrane column and an 120/160bar membrane column.
Further, the invention simultaneously discloses a process for simultaneously treating the cutting fluid waste liquid and the high-calcium magnesium waste liquid, which comprises the following steps,
Figure 680671DEST_PATH_IMAGE001
the high calcium magnesium waste liquid in the sedimentation tank is conveyed into a stirring tank through a first centrifugal pump, and is uniformly stirred with the cutting fluid waste liquid in the stirring tank to generate a solution rich in calcium stearate and magnesium stearate, the stirring frequency is 10-50Hz, the stirring time is 30-50 minutes,
Figure 34292DEST_PATH_IMAGE002
c, uniformly stirring the uniformly stirred calcium stearate and magnesium stearate rich in calcium stearate and magnesium stearateThe solution is conveyed to an air floatation machine through a second centrifugal pump, suspended matters and impurity solution are formed under the action of the air floatation machine, the obtained suspended matters are subjected to landfill recharging treatment/garbage blending burning incineration treatment,
Figure 566905DEST_PATH_IMAGE003
and c, conveying the impurity solution obtained in the step b to a sand filter and a cartridge filter through a clean water pump, wherein the filtering precision of the cartridge filter is 5-50 mu m, and removing large-particle impurities to obtain clear liquid.
Figure 172329DEST_PATH_IMAGE004
And c, pressurizing the clear liquid obtained in the step c by a high-pressure pump to enter a reverse osmosis membrane separation system to obtain a concentrated solution and outlet water, performing landfill recharging treatment/garbage mixing burning treatment on the concentrated solution, and recycling the outlet water, wherein the reverse osmosis membrane separation system is a two-section DTRO membrane separation system and comprises a 75bar membrane column and an 120/160bar membrane column.
The invention has the beneficial effects that: 1. the waste cutting fluid and the industrial high-calcium magnesium waste liquid are uniformly reacted to produce a large amount of suspended matters under the action of a stirrer through a stirring reaction tank, so that the aim of treating waste by waste is fulfilled; 2. separating the reacted suspended matters from the solution by an air flotation machine, and pretreating two polluted water sources by the shortest steps and processes to make the polluted water sources approximately accord with the DTRO treatment standard; 3. in a two-stage DTRO membrane separation system, salt is intercepted, the interception rate is up to more than 99 percent, and high-concentration salt solution is formed, namely, the membrane separation water is produced, and the salt content is less than 0.1 percent; the recovery rate reaches more than 85 percent.
In conclusion, the invention adopts a reaction crystallization coupling DTRO membrane separation system to realize the separation and recovery of the waste cutting fluid and the industrial high-calcium magnesium waste fluid, and has simple and convenient process route and lower energy consumption. The formed high-quality produced water creates economic benefits, realizes the recycling of two waste liquid resources, avoids the ecological environment pollution and is suitable for popularization and application.
Drawings
FIG. 1 is a schematic structural diagram of the present invention
In the figure: 1-a sedimentation tank, 11-high calcium magnesium waste liquid, 12-a first centrifugal pump 1, 2-a stirring tank, 21-cutting fluid waste liquid, 22-a stirring device, 23-a second centrifugal pump 2, 3-an air floatation machine, 32-suspended matters, 33-a clean water pump, 4-a sand filter and a cartridge filter, 5-a reverse osmosis membrane separation system, 51-concentrated liquid, 52-outlet water, and 6-landfill recharging treatment/garbage mixing burning treatment.
Detailed Description
As shown in fig. 1, a system for simultaneously treating cutting fluid waste liquid and high calcium magnesium waste liquid comprises a sedimentation tank 1 filled with high calcium magnesium waste liquid 11, a stirring tank 2 filled with cutting fluid waste liquid 21 and an air flotation machine 3 which are connected in sequence, wherein a water outlet of the air flotation machine 3 is connected with a sand filter, a cartridge filter 4 and a reverse osmosis membrane separation system 5 in sequence, a concentrated solution 51 of the reverse osmosis membrane separation system 5 and suspended matters 32 of the air flotation machine are discharged into a landfill site for recharging treatment/garbage blending combustion incineration treatment 6, an effluent 52 of the reverse osmosis membrane separation system 5 is recycled, a stirring device 22 is arranged in the stirring tank, the stirring frequency is 10-50Hz, the filtering precision of the cartridge filter 4 is 5-50 μm, and the reverse osmosis membrane separation system 5 is a two-stage DTRO membrane separation system and comprises a 75bar membrane column and an 120/160bar membrane column.
A process for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid by using the system comprises the following steps,
Figure 106787DEST_PATH_IMAGE001
the high calcium magnesium waste liquid 11 in the sedimentation tank is conveyed into a stirring tank through a first centrifugal pump 12, and is uniformly stirred with the cutting fluid waste liquid 21 in the stirring tank to generate a solution rich in calcium stearate and magnesium stearate, the stirring frequency is 10-50Hz, the stirring time is 30-50 minutes,
Figure 365730DEST_PATH_IMAGE002
b, conveying the uniformly stirred solution rich in calcium stearate and magnesium stearate obtained in the step a to an air floatation machine 3 through a second centrifugal pump 23, forming suspended matters 32 and impurity solution under the action of the air floatation machine, performing landfill recharging treatment/garbage blending burning incineration treatment on the obtained suspended matters 32 6,
Figure 510273DEST_PATH_IMAGE003
and c, conveying the impurity solution obtained in the step b to a sand filter and security filter 4 through a clean water pump 33, wherein the filtering precision of the security filter is 5-50 microns, and removing large-particle impurities to obtain clear liquid.
Figure 778443DEST_PATH_IMAGE004
And c, pressurizing the clear liquid obtained in the step c by a high-pressure pump to enter a reverse osmosis membrane separation system to obtain a concentrated solution and outlet water, performing landfill recharging treatment/garbage mixing burning treatment on the concentrated solution, and recycling the outlet water, wherein the reverse osmosis membrane separation system is a two-section DTRO membrane separation system and comprises a 75bar membrane column and an 120/160bar membrane column.
Example 1:
4 cubic meters of mechanical cutting fluid with 0.05mol/L sodium stearate concentration and 1 cubic meter of industrial waste liquid with 0.1mol/L calcium and magnesium ion concentration are stirred in a reaction tank and the high calcium and magnesium waste liquid, the frequency of a stirrer is 30Hz, the stirring time is 0.5 h, the mechanical cutting fluid and the high calcium and magnesium waste liquid enter an air floatation machine, an aerator in the air floatation machine is operated to separate suspended matters from the solution to obtain 5.8KG suspended matters, the solution enters a sand filter and a security filter with the filtering precision of 5 mu m to filter large-particle matters, then under the pressurization of a high-pressure plunger pump, a large amount of ions in water are separated from water through two sections of DTRO reverse osmosis membrane separation systems (comprising a 75bar membrane column and an 120/160bar membrane column), the recovery rate reaches 85%, and the separated 4.25 tons of high-quality effluent reaches the use standard of an industrial park and can be directly recycled.
Example 2:
4 cubic meters of soap solution with sodium stearate concentration of 0.05mol/L and 1 cubic meter of industrial waste liquid with calcium-magnesium ion concentration of 0.1mol/L are stirred in a reaction tank and the high-calcium-magnesium waste liquid, the frequency of a stirrer is 30Hz, the stirring time is 0.5 h, the waste liquid enters an air floatation machine, an aerator in the air floatation machine is operated to separate suspended matters from the solution to obtain 6.1KG suspended matters, the solution enters a sand filter and a security filter with the filtering precision of 5 mu m to filter large-particle matters, then under the pressurization of a high-pressure plunger pump, a large amount of ions in water are separated from the water through two sections of DTRO reverse osmosis membrane separation systems (comprising a 75bar membrane column and an 120/160bar membrane column), the recovery rate reaches 89%, and the separated 4.45 tons of high-quality effluent reaches the use standard of an industrial park and can be directly recycled.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (1)

1. A process for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid is characterized by comprising the following steps: comprises a sedimentation tank (1) filled with high calcium magnesium waste liquid (11), a stirring tank (2) filled with cutting fluid waste liquid (21) and an air flotation machine (3) which are connected in sequence, wherein a water outlet of the air flotation machine (3) is connected with a sand filter and security filter (4) and a reverse osmosis membrane separation system (5) in sequence, a concentrated solution (51) treated by the reverse osmosis membrane separation system (5) and suspended matters (32) of the air flotation machine (3) are discharged into a landfill site for recharging treatment/garbage mixed combustion incineration treatment (6), effluent (52) of the reverse osmosis membrane separation system (5) is recycled, a stirring device (22) is arranged in the stirring tank (2), and the method comprises the following steps of conveying the high calcium magnesium waste liquid in the sedimentation tank (1) into the stirring tank (2) through a first centrifugal pump (12), uniformly stirring the high calcium magnesium waste liquid and the cutting fluid waste liquid in the stirring tank to generate a solution rich in calcium stearate and magnesium stearate, stirring at the frequency of 10-50Hz for 30-50 minutes, conveying the obtained uniformly-stirred solution rich in calcium stearate and magnesium stearate to an air flotation machine (3) through a second centrifugal pump (23), forming suspended matters (32) and impurity solution under the action of the air flotation machine (3), performing landfill recharging treatment/garbage blending incineration treatment on the obtained suspended matters, conveying the obtained impurity solution to a sand filter and security filter (4) through a clean water pump (33), removing large-particle impurities to obtain clear liquid, pressurizing the obtained clear liquid into a reverse osmosis membrane separation system through a high-pressure pump to obtain concentrated liquid (51) and outlet water (52), performing landfill recharging treatment/garbage blending incineration treatment (6) on the obtained concentrated liquid (51), and recycling the obtained outlet water, the reverse osmosis membrane separation system is a two-stage DTRO membrane separation system and comprises a 75bar membrane column and an 120/160bar membrane column.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4610792A (en) * 1985-01-14 1986-09-09 Memtek Corporation Membrane filtration process
JP2005211766A (en) * 2004-01-28 2005-08-11 E System:Kk Method and apparatus for treating fat and oil scum in wastewater containing fat and oil
CN102285676A (en) * 2011-05-25 2011-12-21 吉林大学 Method for preparing nano calcium carbonate from epoxypropane saponification waste water by chlorhydrin method
CN104088334A (en) * 2014-06-29 2014-10-08 衢州迪升工业设计有限公司 Building wastewater recycling system
CN108203134A (en) * 2018-02-07 2018-06-26 中山市绿浪助剂有限公司 Special defoaming agent for chemical landfill leachate treatment
CN210176620U (en) * 2019-05-21 2020-03-24 烟台金正环保科技有限公司 System for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4610792A (en) * 1985-01-14 1986-09-09 Memtek Corporation Membrane filtration process
JP2005211766A (en) * 2004-01-28 2005-08-11 E System:Kk Method and apparatus for treating fat and oil scum in wastewater containing fat and oil
CN102285676A (en) * 2011-05-25 2011-12-21 吉林大学 Method for preparing nano calcium carbonate from epoxypropane saponification waste water by chlorhydrin method
CN104088334A (en) * 2014-06-29 2014-10-08 衢州迪升工业设计有限公司 Building wastewater recycling system
CN108203134A (en) * 2018-02-07 2018-06-26 中山市绿浪助剂有限公司 Special defoaming agent for chemical landfill leachate treatment
CN210176620U (en) * 2019-05-21 2020-03-24 烟台金正环保科技有限公司 System for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid

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Denomination of invention: A system and process for simultaneously treating cutting fluid waste liquid and high-calcium magnesium waste liquid

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