CN110053656A - A kind of cigarette packing case recovery vehicle and recovery method - Google Patents
A kind of cigarette packing case recovery vehicle and recovery method Download PDFInfo
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- CN110053656A CN110053656A CN201910497435.4A CN201910497435A CN110053656A CN 110053656 A CN110053656 A CN 110053656A CN 201910497435 A CN201910497435 A CN 201910497435A CN 110053656 A CN110053656 A CN 110053656A
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- packing case
- cigarette packing
- recycling
- supporting frame
- bottom supporting
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 181
- 238000012856 packing Methods 0.000 title claims abstract description 154
- 238000011084 recovery Methods 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004064 recycling Methods 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims description 33
- 238000005096 rolling process Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 18
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 230000007115 recruitment Effects 0.000 description 8
- 239000000779 smoke Substances 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 6
- 238000007596 consolidation process Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 238000009304 pastoral farming Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/002—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by a rectangular shape, involving sidewalls or racks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/04—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/20—Means for compressing or compacting bundles prior to bundling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
The invention discloses a kind of cigarette packing case recovery vehicles, including vehicle body and wheel;Vehicle body includes bottom supporting frame and spacing frame, the upper surface of bottom supporting frame is alongst arranged at intervals with the vertical spacing frame of at least three, it encloses to form a recycling placement position between two adjacent spacing frames and bottom supporting frame, the lower surface surrounding of bottom supporting frame is fixedly installed with wheel;It is characterized by also including laterally aligned structures.The invention also discloses a kind of cigarette packing case recovery methods.The advantages of it is higher that cigarette packing case recovery vehicle of the invention and recovery method all have recovery efficiency, recycles better quality is suitble to promote the use of in this field.
Description
Technical field
The invention belongs to cigarette package box recovery devices and method field, and in particular to a kind of cigarette packing case recovery vehicle and
Recovery method.
Background technique
The mode that applicant's unit prepares from present " directly recycling cigarette packing case of not classifying " is changed into " classification recycling volume
The mode of cigarette packing case ", come power-assisted Cigarette Industrial Enterprise save the cost, green by way of " classification recycling cigarette packing case "
Energy-saving and emission-reduction are realized in development --- " the recyclable cigarette packing case utilized is recycled in classification " is using existing cigarette logistics system
System, is distributed to corresponding production of cigarettes industrial enterprise for the cigarette packing case of recycling, realizes the reuse of cigarette packing case,
It improves cigarette packing case and recycles efficiency, to help to reduce the output of cigarette packing case, save Cigarette Industrial Enterprise
Packing case purchase cost, forest raw material and the energy needed for saving production cigarette packing case.
But because huge (only Chongqing east section (ten thousand states locating for applicant according to statistics of the yield of cigarette packing case
The sorting cigarette dispatching in area, Yunyang, nine districts such as open state), the quantity for the cigarette packing case that whole year sorting dispatching cigarette generates
About 1,000,000);So recovery efficiency reduce can the overall work progress to tobacco distribution center cause tremendous influence.
However, from this specification attached drawing 1 and attached drawing 2 it can be seen that " carrying out the workflow of cigarette packing case classification recycling front and back
Journey ", also, counted through applicant: the recovery efficiency of " directly recycling cigarette packing case of not classifying " is about 305/hour people;
The recovery efficiency of " classification recycling cigarette packing case " drastically reduces (recovery efficiency is about 136/hour people), " classification recycling
The reason of recovery efficiency of cigarette packing case " drastically reduces is:
Classify the recycling initial stage in cigarette packing case, because being limited by working space, sorting employee cannot be complete in operation field
At the classified finishing of cigarette packing case, pile can only be unified it is transported on pallet at cigarette packing case recycling to be handed over by quantity
It connects.Cigarette packing case retrieval management person and out worker professional are big with " waste and old " cigarette packing case two according to what is recycled
Class, five groups (Hunan, Hubei, Hongta, cigarette plastics recovery case and waste and old cigarette packing case in Chongqing) carry out sorting, sort out
Arrange, pile, larger workload, reclaimer is cumbersome, cause cigarette packing case per capita when recovery efficiency drastically reduce, but rolling up
When cigarette sorts, the timely classified finishing recycling of cigarette packing case must be synchronous with sorting cigarette operation, just can guarantee sorting cigarette
Operation is normally carried out, thus, it is desirable to additionally carry out sorting classification, bundling, pile storage, Cai Nengbao using professional
Synchronization job is demonstrate,proved, recruitment cost is increased, is unfavorable for realizing the requirement of lean logistics.
Currently, notification number is the patent (patentee are as follows: tobacco company, Yunnan county is beautiful of CN203713924U in the prior art
Company, river city) a kind of a kind of " cigarette carton recovery vehicle " that can be used by sorting cigarette board is disclosed, the program can
Help improves the recovery efficiency of cigarette carton.But should " a kind of cigarette carton recovery vehicle " there are still " cigarette for being difficult to place
Carton side alignment, cause cigarette carton side to be easily damaged " shortcoming, concrete reason are as follows:
(referring to this specification attached drawing 3) is that multiple cigarette cartons are overlayed placement in " a kind of cigarette carton recovery vehicle "
In the placement space surrounded between bar 2 and two jubes 7, and the transverse ends of multiple cigarette cartons are exposed at outside placement space;
So, can be using placing bar 2 come so that the lower end of multiple cigarette cartons in placement space be aligned naturally, but placement sky
In the sides of multiple cigarette carton transverse directions be then difficult to be aligned, therefore or be misaligned that (side, which is misaligned, to be easy for transporting
Side is caused to be damaged because rubbing or bending in journey) or manual alignment (operate trouble, and efficiency is lower).
Based on this, a kind of cigarette package that can help to improve cigarette packing case recycling quality and recovery efficiency how is designed
Case recovery vehicle is need to consider the technical issues of solving.
Summary of the invention
In view of the above shortcomings of the prior art, the technical problems to be solved by the present invention are: how to design a kind of energy
Enough cigarette packing case recovery vehicles for helping to improve cigarette packing case recycling quality and efficiency.
The present invention also provides a kind of cigarette packing case recovery method,
In order to solve the above-mentioned technical problem, present invention employs the following technical solutions:
A kind of cigarette packing case recovery vehicle, including vehicle body and wheel;
The vehicle body includes bottom supporting frame and spacing frame, and the bottom supporting frame generally tiles shape rectangle structure,
The upper surface of the bottom supporting frame is alongst arranged at intervals with the vertical spacing frame of at least three, and adjacent two
It encloses to form a recycling placement position between spacing frame and bottom supporting frame, each recycling is placed on position along bottom supporting frame
Length direction is the thickness direction that position is placed in recycling, and each recycling is placed on position laterally perpendicular to the length side of bottom supporting frame
To the length direction for placing position for recycling, the thickness that position is placed in each recycling can be put at least ten cigarette packing case, and
The length that position is placed in each recycling is less than the lateral length of single cigarette packing case and the both ends of cigarette packing case is enabled to reveal
Out;
The lower surface surrounding of the bottom supporting frame is fixedly installed with the wheel;
It is characterized by also including laterally aligned structure, the laterally aligned structure further includes laterally aligned bar and mounting rod;
The laterally aligned bar is the vertical bar shaped structure extended along the length direction of bottom supporting frame, and the laterally aligned bar is logical
It crosses the mounting rod to be fixed on the vehicle body, and the laterally aligned bar integrally blocks and places position every being set to each recycling
The same end of length direction.
Further, the present invention also provides a kind of cigarette packing case recovery methods, comprising the following steps:
1) it is put into: it is characterized by: placing position using above-mentioned cigarette packing case recovery vehicle to each recycling and piling preset quantity
Cigarette packing case of the same race;
2) it is aligned: the lateral side end that position is placed in each recycling being abutted laterally aligned to the realization of laterally aligned bar;
3) it compresses and ties up: squeezing multiple cigarette packing cases that each recycling is placed in position and then restricted using bundle by multiple cigarette
Packing case is laterally tied up two ends;
4) it unloads: the multiple cigarette packing cases tied up in each recycling placement being taken out, the above-mentioned first step is then repeated.
Compared with prior art, the invention has the following beneficial effects:
1, it is skillfully constructed, design is rationally and structure is simple, easy to implement
Laterally aligned structure only can be realized with bar by the way that an alignment is fixedly mounted on vehicle body, structure very simple is real
Apply low in cost, implementation result is significant.
2, alignment operation fast and easy may make the cigarette packing case after tying up to seem more regular
In use, directly the side for being put into the cigarette packing case that position is placed in recycling is abutted to laterally aligned bar immediately
Realize lateral alignment, it can be seen that, alignment operation is very simple and efficient, significantly and greatly improves lateral alignment efficiency
(being vertically still aligned using bottom supporting frame, this will not be repeated here);Multiple cigarette packages in position are placed into the same recycling
Having the advantage that the side of multiple cigarette packing cases is aligned and flocks together after case is laterally aligned causes side intensity higher
And be not easy to be damaged by grazing, be not in that the situation that grazing damages in transport process is individually stretched out and be easy in certain, play
Better protective effect can help the quality for promoting and ensuring the cigarette packing case of recycling.
3, it is significant to have the advantages that improved efficiency and economic benefit are promoted to cigarette packing case recovery method of the invention.
Detailed description of the invention
Fig. 1 is the work flow diagram carried out before cigarette packing case classification recycling.
Fig. 2 is to carry out cigarette packing case classification work flow diagram after the recovery.
Fig. 3 is that existing notification number is a kind of structural schematic diagram of cigarette carton recovery vehicle disclosed in CN203713924U.
Fig. 4 is the structural schematic diagram of cigarette packing case recovery vehicle of the present invention.
Fig. 5 is enlarged view at I in Fig. 4.
Fig. 6 is enlarged view at II in Fig. 4.
Fig. 7 is the structural schematic diagram of cigarette packing case recovery vehicle of the present invention (lateral, push plate is in reset state).
Fig. 8 is the structural schematic diagram of cigarette packing case recovery vehicle of the present invention (lateral, push plate is in biased form).
Fig. 9 is the schematic diagram in kind of cigarette packing case recovery vehicle of the present invention.
Figure 10 is to use schematic diagram using cigarette packing case recovery vehicle of the present invention recycling cigarette packing case.
Figure 11 is that cigarette packing case recovery vehicle of the present invention uses schematic diagram by sorting cigarette board.
Figure 12 is that cigarette packing case recovery vehicle of the present invention uses schematic diagram by sorting cigarette board.
In the figure, it is marked as vehicle body: position is placed in 11 bottom supporting frames, 12 spacing frames, 13 recycling, and 14 push away automobile-used handle;
Laterally aligned structure: 21 laterally aligned bars, 22 mounting rods;
Fast unloading structure: 31 support tubes, 32 rolling tubes;
Mechanical hold-down mechanism: 41 push plate, 42 pedals, 43 driving shafts, 44 pull block, and 45 shackle rods, 46 actuators, 47 drive
Motion block, 48 guide sleeves;
Bundle rope displacement structure: 51 placement plates, 52 limited posts.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing.Wherein, such as upper and lower, left for description use,
The exemplary terms such as right, it is therefore intended that help reader to understand, limited without being intended for.
Embodiment 1, referring to fig. 4 to Figure 12.
A kind of cigarette packing case recovery vehicle, including vehicle body and wheel;
The vehicle body includes bottom supporting frame 11 and spacing frame 12, and the bottom supporting frame 11 generally tiles shape rectangle
Structure, the upper surface of the bottom supporting frame 11 are alongst arranged at intervals with the vertical spacing frame 12 of at least three, phase
It encloses to form a recycling placement position 13 between adjacent two spacing frames 12 and bottom supporting frame 11, each recycling is placed on position 13
Length direction along bottom supporting frame 11 is the thickness direction that position 13 is placed in recycling, and each recycling is placed laterally vertical on position 13
It is the length direction that position 13 is placed in recycling in the length direction of bottom supporting frame 11, the thickness that position 13 is placed in each recycling can
It is put at least ten cigarette packing case, and lateral length of the length less than single cigarette packing case of position 13 is placed in each recycling
And the both ends of cigarette packing case is enabled to expose;
The lower surface surrounding of the bottom supporting frame 11 is fixedly installed with the wheel;
It further include laterally aligned structure, the laterally aligned structure further includes laterally aligned bar 21 and mounting rod 22;The cross
It is the vertical bar shaped structure extended along the length direction of bottom supporting frame 11 to alignment bar 21, the laterally aligned bar 21 is logical
It crosses the mounting rod 22 to be fixed on the vehicle body, and the laterally aligned bar 21 is whole blocks every being set to each recycling placement
The same end of the length direction of position 13.
In the technical scheme, cigarette packing case, which is each meant, dismantles and is in plate-like structure, is not inside daily finding
With the box-like structure for accommodating cigarette space.
When implementation, the vehicle body of cigarette packing case recovery vehicle is welded using zinc-plated square tube (50*30mm).It may make in this way
Cigarette packing case recovery vehicle has the advantage, that load-bearing is big (being greater than 250 kilograms), and quality and hardness are reliable, and cost is more cheap.
When implementation, the length of wagon of cigarette packing case recovery vehicle is 1.8 meters, and width is 0.5 meter.It may make cigarette packet in this way
While vanning recovery vehicle has the advantage, that useful load big (can load 80 to 150 cigarette packing cases in total), it is also more suitable for
By narrow channel, the case where colliding with and influencing transfer efficiency appearance is avoided the occurrence of.At the same time, use width for 0.5
The design of rice, enabling to cigarette packing case both ends open part, (maximum smoke box height is 0.84 meter, smoke box both ends open part
Length be about 0.12 meter) can sufficiently be exposed at cigarette packing case recycling vehicle-width direction outside, avoid for smoke box being put into back
During returning the vehicle to the garage and knock off: the opening of smoke box packaging is easy to occur interference because hitting cigarette packing case recovery vehicle (as recycling vehicle-width is
0.8 meter is easy for this situation occur), cause to recycle the case where speed reduces.
When implementation, the bodywork height of cigarette packing case recovery vehicle is 0.5 meter.Cigarette packing case recovery vehicle may make to have in this way
It has the advantage that: reducing recycling work in the height and labor intensity for recycling or unloading hand act smoke box, help improves recovery efficiency.
When implementation, the idler wheel of cigarette packing case recovery vehicle is all made of 6 cun of wheels, and two idler wheels of front side use directional wheel,
Two idler wheels of rear side use the universal wheel with brake.Cigarette packing case recovery vehicle may make to have the advantage, that 6 cun in this way
The load-bearing of wheel is big (single load-bearing is greater than 380kg), so that vehicle body load-carrying is more reliable." two idler wheels of front side are using fixed
To wheel, two idler wheels of rear side use the universal wheel with brake " structure, vehicle body displacement surpasses 5 lis when can avoid handling smoke box
Rice, it is ensured that vehicle body possesses reliable stop, and then ensures the smooth handling of smoke box.At the same time, " preceding directional wheel, rear universal wheel "
Structure also can be improved the flexibility of steering, effectively transport process is avoided to collide with.
It is solid in the outside of the spacing frame 12 of the rear side (side that universal wheel is arranged) of cigarette packing case recovery vehicle when implementation
Dingan County is equipped with and pushes away automobile-used handle 14.Push away the setting of automobile-used handle 14 so that cigarette packing case recovery vehicle push get up it is more convenient.
Wherein, spacing of the position 13 between the end of length direction is placed in the laterally aligned bar 21 and adjacent recycling
Greater than 10 centimetres and less than 30 centimetres.
After above-mentioned spacing, that is, recycling may make to place two transverse end positions of the cigarette packing case being put into position 13
It sets and is exposed at the outside that position 13 is placed in recycling just, consequently facilitating the multiple cigarette placed and be put into position 13 will be recycled using bundle rope
Two lateral ends positions of packing case are tied up, and are realized and are quickly packaged.
Wherein, height where the laterally aligned bar 21 is whole is located at the middle position of 12 short transverse of spacing frame
It sets, two spacing frames of the both ends of the laterally aligned bar 21 end positions on 11 length direction of bottom supporting frame
12, every one end of the laterally aligned bar 21 has the company for extending to adjacent spacing frame 12 and being fixed on the spacing frame 12
Socket part, the interconnecting piece constitute the mounting rod 22.
It is using the advantages of above-mentioned laterally aligned bar 21 and mounting rod 22:
1, the both ends of laterally aligned bar 21 are integrally in bending, and bending makes the intensity of laterally aligned bar 21 itself more again
Height, structure are more solid and reliable.
2, laterally aligned bar 21 and mounting rod 22 are installed on two spacing frames 12 of head and the tail of bottom plate supporting frame, altogether
With the reinforcement structure for constituting two spacing frames 12 of head and the tail, can help to promote bottom plate supporting frame and two spacing frames 12 of its head and the tail
Bonding strength more effectively ensure the reliable of body quality to help to be promoted the structural strength and firmness of body portion
Property, enable vehicle body more durable.
3, guard bar structure is formed, avoids external staff or vehicle from the side impaction, plays preferable protective effect.
Wherein, the bottom that position 13 is placed in each recycling is provided with fast unloading structure, and the fast unloading structure includes rolling
The axial direction of moving axis, the axis of rolling is parallel with the length direction of bottom supporting frame 11, and places position 13 along the recycling
Length direction is arranged at intervals with the more axis of rolling, and the upper surface of the more axis of rolling flushes and is greater than or equal to bottom supporting frame 11
Upper surface.
After the above-mentioned axis of rolling, after the tying up of multiple cigarette packing cases in position 13 is placed in single recycling (referred to as: a bundle
Cigarette packing case), a bundle of cigarette packing case is quickly pulled out from recycling placement position 13 and completes to unload by labour-saving, in this way can
Labor intensity needed for unloading is greatly reduced (namely pulling force needed for reducing unloading smoke box, unload pulling force less than 3.78 kilograms),
And it is more light rapid that unloading operation is got up, and further helps to improve recovery efficiency.
Wherein, the every axis of rolling includes a support tube 31 and a rolling tube 32, and the both ends of the support tube 31 are fixed
On bottom supporting frame 11, the rolling tube 32 is rotatably sleeved on the support tube 31.
When implementation, the solderable upper surface for being fixed on bottom supporting frame 11 in the both ends of support tube 31.
The structure of the above-mentioned axis of rolling is simple, installs convenient for arranging in cigarette packing case recovery vehicle;At the same time, above-mentioned rolling
Axis also has the advantages that low cost, and help reduces recovery vehicle cost, obtains better sale proceeds.
Wherein, each recycling places in position 13 and is provided with hold-down mechanism, and the hold-down mechanism includes thrust piece, constitutes each
Recycling places in adjacent two spacing frame 12 of position 13 and is equipped with the thrust piece, the pushing at least one spacing frame 12
Part can drive and place the cigarette packing case being put into position 13 for pushing each recycling.
It is using the advantages of above-mentioned hold-down mechanism:
1, make the multiple cigarette packing cases more consolidation tied up, occupied space is smaller
After each recycling places and above-mentioned hold-down mechanism is arranged in position 13, recycling can be pushed by hold-down mechanism and places position 13
Interior multiple cigarette packing cases reduce the thickness of multiple cigarette packing cases so that multiple cigarette packing cases are compacted and (avoid fluffy)
Degree and occupied space help to improve the amount of storage on unit area or improve the charging ratio in unit space, further promoted back
It produces effects rate.
2, bundling consolidation, in transit non-loosening
Multiple cigarette packing cases after compression also more consolidation after tying up is not easy to loosen in transport process.And consolidation is more
The hardness of a cigarette packing case is higher, is not easy the situation for occurring damaged in transport process.
3, it helps more preferably to tie up, alternatively, helping single recycling to place in position 13 is put into more cigarette packing cases
It after hold-down mechanism, can be compacted individually recycle the cigarette packing case for placing position 13, so that position is placed in two neighboring recycling
Spacing in 13 between cigarette packing case to be tied up is bigger, consequently facilitating passing through when tying up for bundle rope, is conducive to accelerate bundle
Prick speed.
Alternatively, reducing the thickness that multiple cigarette packing cases in position 13 are placed in single recycling by hold-down mechanism, and energy
Enough allow narrower recycling place it is in position 13 more put 1-3 cigarette packing case, promote the amount of being put into, thus also help to improve yield with
Recovery efficiency.
Wherein, the hold-down mechanism is mechanical hold-down mechanism, and the mechanical hold-down mechanism further includes pedal 42, active
Axis 43 and the transmission mechanism being arranged at each recycling placement position 13;
The driving shaft 43 is installed in rotation on the lower section of the bottom supporting frame 11, and the driving shaft by fulcrum bearing
43 axial length and axial direction is matched with the length of bottom supporting frame 11 and length direction, and one end of the driving shaft 43 is fixed
The pedal 42 is installed;
The transmission mechanism includes pulling block 44, shackle rod 45, actuator 46 and drive block 47;
Two of spacing frame 12 are spindle rotationally arranged in for pushing the push plate 41 of cigarette packing case by a shaft
Between opposite vertical frame side;At least one end through the vertical frame side and forms exposing section in the shaft, the dew
The pulling block 44 radially extended along the shaft is fixed in section out;It is remote on the upper end of the shackle rod 45 and the pulling block 44
Outboard end from shaft is rotatably connected, and the lower end of the shackle rod 45 and is integrally located at 11 lower section of the bottom supporting frame
And one end for the actuator 46 of strip is connected, the length direction of the actuator 46 and the length of recycling placement position 13
Spend direction it is consistent, the other end of the actuator 46 be fixedly mounted on the driving shaft 43 and radially extended along driving shaft 43
The outboard end of drive block 47 be rotatably connected.
Above-mentioned mechanical hold-down mechanism has the advantage, that
1, cost is lower, is easy to use
For air-cylinder type hold-down mechanism, the price of mechanical hold-down mechanism is lower, and does not need auxiliary facility, convenient for existing
Field management and use, it is convenient to promote.
2, compression speed is fast, and noise is small
Mechanical hold-down mechanism one pedal 42 of foot drives driving shaft 43 to rotate and each recycling is driven to place in position 13 immediately
Transmission mechanism movement, and drive push plate 41 rotation come realize push;Therefore compared to cylinder movement for, compress noise more
It is small, it is also very fast to compress speed.
3, it is bigger to may make that 13 amount of being put into of position is placed in the recycling of condition of equivalent thickness
Push plate 41 can be integrally in inside spacing frame 12 when not pushing, and avoid occupying between two neighboring spacing frame 12
Thickness space (cylinder can then occupy the thickness space), so that aloowing each recycling to place position 13 is put into more cigarette
Packing case has more preferably practicability.
Wherein, the both ends of the shaft of the push plate 41 are each formed with the exposing section, 46 length direction of actuator
Both ends are exposed at outside 11 width direction of bottom supporting frame and constitute interconnecting piece, the shackle rod of the interconnecting piece and the side
45 lower end is connected, and the medium position of 46 length direction of actuator is connected with the outer end of the drive block 47.
So, the opplied moment that pedal 42 drives driving shaft 43 to rotate, is directly applied to actuator 46 and direct shape
At the active force for promoting actuator 46 downward, with that is, single actuator 46 finally drives the both ends of the shaft of push plate 41, thus
So that the rotation forces stress of push plate 41 is more uniformly reliable, so that push plate 41 is lasting for form, persistently may be used to obtain
The pushing effect leaned on.
When implementation, pulls and be provided with strip-shaped hole on block 44, the diameter of the length direction of the strip-shaped hole along the shaft of push plate 41
To extension, the upper end of the shackle rod 45, which has, is inserted in inserting column in the hole of described hole.So, shackle rod 45 is only
It can be driven by vertical motion and pull block 44 to rotate and push plate 41 is driven to rotate.
When implementation, it is fixedly installed on the outside of two opposite vertical frame sides of spacing frame 12 for the shackle rod 45
The guide sleeve 48 slid through.The reliability that can preferably keep shackle rod 45 to act in this way.
When implementation, 12 short transverse of spacing frame is provided with push plate 41 described at least two.So, it is formed
Cigarette packing case is pushed at multiple pushings, is obtained and is preferably compressed effect.
It is curved to the direction for deviating from pushing in the outboard end radially away from shaft of shaft in the push plate 41 when implementation
Folding.The structural strength that the side can not only be promoted so also avoids the scuffing to the cigarette packing case surface of pushing contact, rises
To better protective effect.
When implementation, the section of the actuator 46 is Jiong shape.Such actuator 46 has structural strength high, is convenient for and biography
The advantages of lower end assembly connection (can weld or pass through nut and realize) of dynamic pull rod 45.
When implementation, the vehicle body further includes bundle rope displacement structure, and the bundle rope displacement structure includes placement plate 51 and limit
Column 52;Any one spacing frame 12 in two spacing frames 12 of head and the tail of bottom plate supporting frame deviates from the lateral surface of the vehicle body
On be fixedly installed with the placement plate 51, the upper surface of the placement plate 51 be it is planar, the limited post 52 is whole vertical solid
It is scheduled on the upper surface of the placement plate 51.Limited post 52 can be used in this way and be inserted in limit for bundle rope roll, and pass through placement plate 51
The reliable placement of bundle rope can be achieved.And the bundle rope displacement structure is also convenient for the drawing when tying up, and ties rope tension less than 2 kilograms, grasps
Make to get up very easily;And the bundle rope displacement structure also can effectively avoid drawstring from winding during tying up disturbing, it is ensured that
Tie up going on smoothly for operation.
After above-mentioned cigarette packing case recovery vehicle, following advantages is produced:
1, cigarette packing case recovery efficiency per capita, via 135.93/hour people before cigarette packing case recovery vehicle use,
311.4/hour people have been promoted, have been more than the target value of 300/hour people, recovery efficiency is high, recycles high-quality.
2, after using above-mentioned cigarette packing case recovery vehicle, can close to the board board of cigarette (sorting) realize recycling,
Classification is packaged primary completion, and each board can reduce a special recycling personnel.
3, the cigarette packing case recycled is neat, and cigarette packing case is without losing.
4, it with being convenient for cigarette packing case classification, corner to be aligned arrangement, mechanical compaction, convenient for innovative points such as packings, operates
Simply, sorting carried out to cigarette packing case without individually additionally configuring a full-time recycling personnel at each board, returned
Class, bundling and pile, save recruitment cost, improve cigarette packing case per capita when recovery efficiency and recycle packing case conjunction
Lattice rate.The structure of the cigarette packing case recovery vehicle is simple, practical, is conducive to promote.
Embodiment 2(omits attached drawing):
This embodiment differs from embodiment 1 in that: the hold-down mechanism is air-cylinder type hold-down mechanism, and the air-cylinder type compresses
Mechanism further includes pushing cylinder, and the thrust piece is the push plate 41 being fixed on the push rod outer end of the pushing cylinder.
Air-cylinder type hold-down mechanism has the advantage that: it is easy to operate convenient for arrangement, it is able to achieve individually to the cigarette of each separation
Packing case compresses.But it also needs to be connected with high-pressure air source (air pump or accumulator) when in use, and also needs using solenoid valve simultaneously
Access electric energy, therefore configuration use it is somewhat cumbersome, be unfavorable for safeguard use site it is succinct.
Using the cigarette packing case recovery method of above two embodiment, comprising the following steps:
1) it is put into: placing the cigarette packing case of the same race for piling preset quantity in position 13 to each recycling;
2) be aligned: by it is each recycling place position 13 lateral side end abut to laterally aligned bar 21 realize it is laterally aligned;
3) it compresses and ties up: squeezing multiple cigarette packing cases that each recycling is placed in position 13 and then restricted using bundle by multiple volumes
Cigarette packing case is laterally tied up two ends;
4) it unloads: the multiple cigarette packing cases tied up in each recycling placement being taken out, the above-mentioned first step is then repeated.
It is had the advantage, that using above-mentioned cigarette packing case recovery method
1. improved efficiency
Cigarette packing case per capita recovery efficiency by 135.93/hour people before activity, after promoting the activity of having arrived 311.4
A/hour people, recovery efficiency promote 129.09 ﹪.
2. economic benefit (is only illustrated by taking the cigarette delivery station with 3 sorting boards as an example, can generate 63.21
Ten thousand yuan of benefit)
(1) recruitment cost expense (1.28 ten thousand yuan) are saved
Cigarette packing case classification recycling outsourcing recruitment 3 are eliminated, by countermeasure is finished and the effect tracking phase is based on 4 totally months
It calculates, it is as follows to save recruitment cost:
1. improving special messenger's classification stacked box bundling expense outside the front committee: M1=392980 × 0.06=23578.8(member);
2. stacked box bundling expense of classifying after improving: M2=0.00 yuan;
3. direct saving recruitment cost expense △ S1=M1-M2=23578.8-0=23578.8 yuan;
4. putting into cigarette packing case recovery vehicle manufacturing expense △ S2=1800 yuan/× 6=10800 yuan;
Whole year saves cigarette packing case and recycles recruitment cost
△S´=△S1-△S2=23578.8-10800=12778.8(member) 1.28 ten thousand yuan of ≈
Note: the finished and effect tracking phase, 4 totally months cigarette packing case yields were 392980, and outsourcing recruitment classification is folded
0.06 yuan/of packing list valence.
(2) cigarette packing case cost (61.93 ten thousand yuan) can be calculated
According to statistics, circulating package box recycling qualification rate is promoted by 87.43% before activity to 98.16% after activity, and qualification rate mentions
10.73% is risen, it is as follows to calculate annual saving cigarette packing case cost with this:
Finished and effect tracking phase 4 totally months calculating cigarette packing case costs.
1. industrial cigarette packing case recycles quantity: D=plastics have enough to meet the need cigarette packing case 131200, papery cigarette packing case
52620.
2. cigarette packing case cost: C=plastics have enough to meet the need 47 yuan/of cigarette packing case, 7.5 yuan/of papery cigarette packing case
3. qualification rate is promoted: △ Q=98.16%-87.43%=10.73%
Directly reduce cigarette packing case cost △ S1=D × △ Q × C=(131200 × 47+52620 × 7.5) × 10.73%=
619308.775 yuan 61.93 ten thousand yuan of ≈.
The above is only preferred embodiment, need to point out it is that the technical program is not being departed from for those skilled in the art
Under the premise of, several modifications and improvements can also be made, the technical solution of above-mentioned modification and improvement should equally be contemplated as falling within this power
The sharp claimed range of claim.
Claims (10)
1. a kind of cigarette packing case recovery vehicle, including vehicle body and wheel;
The vehicle body includes bottom supporting frame and spacing frame, and the bottom supporting frame generally tiles shape rectangle structure,
The upper surface of the bottom supporting frame is alongst arranged at intervals with the vertical spacing frame of at least three, and adjacent two
It encloses to form a recycling placement position between spacing frame and bottom supporting frame, each recycling is placed on position along bottom supporting frame
Length direction is the thickness direction that position is placed in recycling, and each recycling is placed on position laterally perpendicular to the length side of bottom supporting frame
To the length direction for placing position for recycling, the thickness that position is placed in each recycling can be put at least ten cigarette packing case, and
The length that position is placed in each recycling is less than the lateral length of single cigarette packing case and the both ends of cigarette packing case is enabled to reveal
Out;
The lower surface surrounding of the bottom supporting frame is fixedly installed with the wheel;
It is characterized by also including laterally aligned structure, the laterally aligned structure further includes laterally aligned bar and mounting rod;
The laterally aligned bar is the vertical bar shaped structure extended along the length direction of bottom supporting frame, and the laterally aligned bar is logical
It crosses the mounting rod to be fixed on the vehicle body, and the laterally aligned bar integrally blocks and places position every being set to each recycling
The same end of length direction.
2. cigarette packing case recovery vehicle according to claim 1, it is characterised in that: the laterally aligned bar and adjacent
Recycling places spacing of the position between the end of length direction and is greater than 10 centimetres and less than 30 centimetres.
3. cigarette packing case recovery vehicle according to claim 2, it is characterised in that: where the laterally aligned bar is whole
Height is located at the medium position of the spacing frame short transverse, and the both ends of the laterally aligned bar are long close to bottom supporting frame
Two spacing frames of end positions on direction are spent, every one end of the laterally aligned bar, which has to adjacent spacing frame, to be extended simultaneously
The interconnecting piece being fixed on the spacing frame, the interconnecting piece constitute the mounting rod.
4. cigarette packing case recovery vehicle according to claim 1, it is characterised in that: the bottom setting of position is placed in each recycling
There is fast unloading structure, the fast unloading structure includes the axis of rolling, the axial direction of the axis of rolling and the length of bottom supporting frame
It is parallel to spend direction, and is arranged at intervals with the more axis of rolling along recycling placement bit length direction, more axis of rolling it is upper
Surface flushes and is greater than or equal to the upper surface of bottom supporting frame.
5. cigarette packing case recovery vehicle according to claim 4, it is characterised in that: the every axis of rolling includes a support tube
With a rolling tube, the both ends of the support tube are fixed on the supporting frame of bottom, and the rolling tube is rotatably sleeved on institute
It states on support tube.
6. cigarette packing case recovery vehicle according to claim 1, it is characterised in that: each recycling places in position and is provided with pressure
Tight mechanism, the hold-down mechanism include thrust piece, constitute each recycling and place at least one in adjacent two spacing frame of position
The thrust piece is installed, the thrust piece can drive and place the volume being put into position for pushing each recycling on spacing frame
Cigarette packing case.
7. cigarette packing case recovery vehicle according to claim 6, it is characterised in that: the hold-down mechanism is air-cylinder type compression
Mechanism, the air-cylinder type hold-down mechanism further include pushing cylinder, and the thrust piece is to be fixed on pushing away for the pushing cylinder
Push plate on bar outer end.
8. cigarette packing case recovery vehicle according to claim 6, it is characterised in that: the hold-down mechanism is mechanical compresses
Mechanism, the mechanical hold-down mechanism further include pedal, driving shaft and place the transmission mechanism being arranged at position in each recycling;
The driving shaft is installed in rotation on the lower section of the bottom supporting frame, and the axis of the driving shaft by fulcrum bearing
It is matched to length and axially with the length of bottom supporting frame and length direction, one end of the driving shaft is fixedly installed with described
Pedal;
The transmission mechanism includes pulling block, shackle rod, actuator and drive block;
It is opposite by a shaft be spindle rotationally arranged in spacing frame two for pushing the push plate of cigarette packing case
Vertical frame side between;At least one end through the vertical frame side and forms exposing section in the shaft, the exposing section
On be fixed with the pulling block radially extended along the shaft;It is outer far from shaft on the upper end of the shackle rod and the pulling block
Side is rotatably connected, and the lower end of the shackle rod and is integrally located at below the bottom supporting frame and for the institute of strip
The one end for stating actuator is connected, and the length direction of the actuator is consistent with the recycling placement length direction of position, the driving
The other end of part and the outboard end for the drive block for being fixedly mounted on the driving shaft and radially extending along driving shaft rotatably connect
It connects.
9. cigarette packing case recovery vehicle according to claim 8, it is characterised in that: the both ends of the shaft of the push plate are equal
It is formed with the exposing section, actuator length direction both ends are exposed at outside the bottom supporting frame width direction and constitute
Interconnecting piece, the interconnecting piece are connected with the lower end of the shackle rod of the side, the medium position of the actuator length direction with
The outer end of the drive block is connected.
10. a kind of cigarette packing case recovery method, comprising the following steps:
1) it is put into: it is characterized by: using cigarette packing case recovery vehicle described in any one of claims 1 to 9, to each time
The cigarette packing case of the same race of preset quantity is piled in folding and unfolding set;
2) it is aligned: the lateral side end that position is placed in each recycling being abutted laterally aligned to the realization of laterally aligned bar;
3) it compresses and ties up: squeezing multiple cigarette packing cases in each recycling placement position using hold-down mechanism and then utilize bundle
Rope laterally ties up two ends multiple cigarette packing cases;
4) it unloads: the multiple cigarette packing cases tied up in each recycling placement being taken out, the above-mentioned first step is then repeated.
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