Ramming forming machine
Technical field
The present invention relates to refractory material batch can field shaping techniques, more particularly to a kind of ramming forming machine.
Background technique
Refractory material batch can, the product to shield when for firing refractory material in outside.Existing general use
1000 tons or more of hydraulic press compression moulding, required kinetic energy is big, and for the mold design of compression moulding, its requirement must reach
2000 tons or more, waste of material is thereby resulted in, shaping efficiency is low, and even density above and below the finished product for using hydraulic press to suppress,
Yield rate is low.In addition, its die sleeve of mold of existing compacting refractory material batch can and the shape size of mold core are unadjustable, mold core
There is no free gap between molding refractory material batch can, be not easily taken out when unloading modulus core, it is necessary to which mold core is processed into cone
Figure squeezes out mold core with hydraulic press, when squeezing, molding batch can damage is easy to cause, moreover, with tapered mold core
It is inconsistent above and below its wall thickness of the batch can produced, cause batch can Forming Quality unstable, causes machining yield low, production efficiency
It is low.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of structures simply, is convenient for discharging, yield rate and production efficiency
Ramming forming machine that is high, saving material.
A kind of ramming forming machine of the present invention, including fuselage, ramming device, rotary table and ramming process mold, the machine
Body includes pedestal, the column being set on the base, and the ramming device is mounted on column by fixing seat, the rotary table
It is set on the base, the ramming process mold is placed on rotary table;
The ramming device includes ramming head, air-leg and connection hose, and the air-leg, which is worn, is fixed on fixing seat
On, the lower end of the ramming head and air-leg connects, and the upper end of the air-leg is connected with the one end for connecting hose, described
The other end of connection hose is connect with pneumatic device, and the connection hose is equipped with manual switch;
The ramming process mold includes die sleeve, mold core, and the die sleeve is set in outside mold core, the die sleeve and mold core it
Between bottom be equipped with positioning ring, and die cavity is formed between the die sleeve, mold core and positioning ring, the position of the ramming head and die cavity
Corresponding, the die sleeve includes first point of mould, second point of mould, and it is detachably solid to pass through flange between first point of mould and second point of mould
Fixed connection, the mold core are equipped with vertically communicated sealing, the strip fixed with its detachable cooperation, institute are equipped at the sealing
It states and is equipped with stripper apparatus in mold core, the stripper apparatus includes upright bar, adjusts component, and the upright bar is arranged at mold core center,
The upper and lower part for adjusting component and being separately positioned on upright bar, the center for adjusting component is threadedly coupled with upright bar, described
The end and mold core inner wall for adjusting component are rotatablely connected, vertical with respect to column by adjusting component when removing strip
Displacement, to realize that the adjusting of sealing size, the top side detachable cooperation of the mold core are fixed with collar, the bottom of the mold core can
Disassembly cooperation is fixed with foundation ring.
Preferably, the adjusting component includes regulating part, connecting rod, and the regulating part is threadedly coupled with column, the company
Bar is equally distributed on the circumferencial direction of regulating part, and the both ends of the connecting rod are rotatablely connected with the regulating part, mold core inner wall respectively.
It is preferably in any of the above-described scheme, the upper and lower ends of the upright bar are respectively equipped with limited block.
It is preferably in any of the above-described scheme, the outside of first point of mould and second point of mould is equidistantly equipped with multiple bearings
Frame.
It being preferably in any of the above-described scheme, the inner ring of the positioning ring and outer ring are respectively equipped with limit raised line, and described the
The outer wall of the inner wall and the mold core of one point of mould and second point of mould, which is respectively equipped with, detachably cooperates fixation with the limit raised line
Groove.
It is preferably in any of the above-described scheme, the inner wall of the top of the mold core and collar cooperation is bevel structure.
It is preferably in any of the above-described scheme, the die sleeve is made of hard material, and the mold core uses elastic material
It is made.
It is preferably in any of the above-described scheme, is fixed with below ramming head on the column and is detachably connected with it
Limit plate.
It is preferably in any of the above-described scheme, the pneumatic device is air pump.
It is preferably in any of the above-described scheme, the rotary table includes rotating disk, shaft and motor, the shaft
One end is fixedly connected with rotating disk, and the rotating disk is set on the base, and the other end of the shaft and the output end of motor connect
It connects.
Compared with prior art, it advantage for present invention and has the beneficial effect that
1, by using the mode of ramming process, it can guarantee the finished product suppressed even density, high yield rate up and down, knot
Structure is simple, easily operated, and productivity is high, and the ramming process mold strong without anti-pressure ability, saves material, required kinetic energy is small.
2, molding batch can unload when taking, collar, foundation ring, strip are removed respectively first, and are adjusted in synchronism top
Adjusting component is moved down with respect to column and the adjusting component of lower part is moved up with respect to column, is inwardly drawn by adjusting component
Moving-mould-core, to realize the contraction of sealing, to make mold core separate with the inner wall for forming batch can, convenient for directly taking out for mold core, so
Afterwards by removing first point of mould and second point of mould, the two is separated, the separation of molding batch can and molding die, structure are thus completed
Simply, convenient for removing and assembling, and molding mass tank will not be damaged when dismounting, Forming Quality is high, improves yield rate.In addition, mold core
Upper lower wall thickness is consistent, and pyramidal structure when without being processed is further ensured that batch can Forming Quality.
3, quickly assembling positioning between die sleeve and mold core can not only have been guaranteed packaging efficiency but also guarantee group by the setting of locating piece
Packing quality.
Ramming forming machine of the invention is described further with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is the main view of ramming forming machine of the present invention;
Fig. 2 is the side view of ramming forming machine of the present invention;(omitting ramming process mold)
Fig. 3 is the main view of ramming process mold in ramming forming machine of the present invention;
Fig. 4 is the top view of ramming process mold in ramming forming machine of the present invention;
Fig. 5 is the main view of die sleeve in ramming forming machine of the present invention;
Fig. 6 is the top view of die sleeve in ramming forming machine of the present invention;
Fig. 7 is the main view of mold core and stripper apparatus in ramming forming machine of the present invention;
Fig. 8 is the top view of mold core and stripper apparatus in ramming forming machine of the present invention;
Fig. 9 is the main view of positioning ring in ramming forming machine of the present invention;
Figure 10 is the top view of positioning ring in ramming forming machine of the present invention;
Figure 11 is the side view of distributing device in ramming forming machine of the present invention;
Wherein: 1, fuselage;101, pedestal;102, column;2, rotary table;3, limit plate;4, ramming device;401, ramming
Head;402, air-leg;403, manual switch;404, hose is connected;5, fixing seat;6, mold core;601, sealing;7, die sleeve;
701, first point of mould;702, flange;703, second point of mould;704, bearing support;8, die cavity;9, positioning ring;901, raised line is limited;
10, stripper apparatus;1001, upright bar;1002, regulating part;1003, connecting rod;11, foundation ring;12, collar;13, strip;14, cloth
Device;1401, abutment sleeve;1402, supporting rib;1403, central axis;1404, material scraping plate;1405, discharge port.
Specific embodiment
As shown in Figure 1 and Figure 2, the present invention provides a kind of ramming forming machine, including fuselage 1, ramming device 4, rotary table 2
With ramming process mold, fuselage 1 includes pedestal 101, the column 102 being arranged on pedestal 101, and ramming device 4 is pacified by fixing seat 5
On column 102, rotary table 2 is arranged on pedestal 101, and ramming process mold is placed on rotary table 2.Ramming
Molding die low speed rotation on rotary table 2, and when carrying out into ramming process mold hand stock, ramming device 4 is to adding
The material added in ramming process mold carries out ramming up and down, until reaching the height of required shaped article, thus completes one
The forming process of batch can.By using the mode of ramming process, it can guarantee the finished product suppressed even density, yield rate up and down
Height, structure is simple, easily operated, and productivity is high, and the ramming process mold strong without anti-pressure ability, saves material, required dynamic
It can be small.
Ramming device 4 includes ramming head 401, air-leg 402 and connection hose 404, and air-leg 402, which is worn, to be fixed on
In reservation 5, ramming head 401 is connect with the lower end of air-leg 402, the upper end of air-leg 402 and the one end for connecting hose 404
The other end of connection, connection hose 404 is connect with pneumatic device, and connection hose 404 is equipped with manual switch 403.Opening and closing manually
Manual switch 403 realizes conveying or blocking of the pneumatic device to 402 gas source of air-leg, when gas source is conveyed to air-leg 402
When, about 402 air-leg pushes ramming head 401, realizes movement of vibrating.
Wherein, pneumatic device is air pump.Rotary table 2 includes rotating disk, shaft and motor, one end of shaft and rotation
Disk is fixedly connected, and rotating disk is arranged on pedestal 101, and the other end of shaft and the output end of motor connect.Pass through motor driven
Shaft, so that rotating disk be driven to rotate horizontally.Motor is electrically connected with the controller, and the velocity of rotation of motor is controlled by controller,
Realize the low speed rotation of rotating disk.
Lower section on column 102 positioned at ramming head 401 is fixed with the limit plate 3 being detachably connected with it, is added according to required
The batch can height of work is pre-adjusted the installation site on column 102 of limit plate 3, then according to the height where limit plate 3 with
Ramming process mold with corresponding height.
As shown in figures 3 to 6, ramming process mold includes die sleeve 7, mold core 6, and die sleeve 7 is set in outside mold core 6, die sleeve 7
Bottom between mold core 6 is equipped with positioning ring 9, and die cavity 8 is formed between die sleeve 7, mold core 6 and positioning ring 9, ramming head 401 with
The position of die cavity 8 is corresponding, and die sleeve 7 includes first point of mould, 701, second points of moulds 703, between first point of mould 701 and second point of mould 703
It is detachably fixed connection by flange 702, mold core 6 is equipped with vertically communicated sealing 601, is equipped at sealing 601 removable with it
The fixed strip 13 of cooperation is unloaded, stripper apparatus 10 is equipped in mold core 6, stripper apparatus 10 includes upright bar 1001, adjusts component, upright bar
1001 are arranged at 6 center of mold core, adjust component and are separately positioned on the upper and lower part of upright bar 1001, adjust the center of component with
Upright bar 1001 is threadedly coupled, and the end and 6 inner wall of mold core for adjusting component are rotatablely connected, and when removing strip 13, is adjusted by adjusting
Vertical displacement of the component with respect to upright bar 1001 is saved, to realize that the adjusting of 601 size of sealing, the top side detachable cooperation of mold core 6 are solid
Surely there is collar 12, the bottom of mold core 6, which detachably cooperates, is fixed with foundation ring 11.
As shown in figure 11, the top of ramming process mold is equipped with distributing device 14, and distributing device 14 is mounted on pedestal by bracket
On 101, distributing device 14 includes the abutment sleeve 1401 being fixed on bracket, and the center of abutment sleeve 1401 is equipped with central axis
1403, the top of central axis 1403 is equidistantly equipped with supporting rib 1402 along its circumferencial direction, and the both ends of supporting rib 1402 are respectively and fixed
Position sleeve 1401, central axis 1403 are fixed, and the side bottom of abutment sleeve 1401 is equipped with discharge port 1405, discharge port 1405 and mould
The position of chamber 8 is corresponding, and the side of discharge port 1405 is equipped with striker plate, the both ends of striker plate respectively with abutment sleeve 1401, center
Axis 1403 is fixed.Ramming process mold rotates under the action of rotary table 2, and distributing device 14 is fixed with respect to ramming process mold
Difference manually adds materials into abutment sleeve 1401, and material enters in die cavity 8 through discharge port 1405 under the action of the baffle,
Realize uniform automatic distributing.
It manually feeds into distributing device 14, and ramming process is carried out using ramming device 4.After batch can molding, to molding
Batch can unload when taking, and first respectively removes collar 12, foundation ring 11, strip 13, and be adjusted in synchronism the adjusting component phase on top
Upright bar 1001 is moved down and the adjusting component of lower part is moved up with respect to upright bar 1001, is inwardly pulled by adjusting component
Mold core 6, to realize the contraction of sealing 601, to make mold core 6 separate with the inner wall for forming batch can, convenient for directly taking for mold core 6
Out.Then by removing the pin between first point of mould 701 and second point of mould 703 on flange 702, make first point of mould 701 and the
Two points of moulds 703 separate, and thus complete the separation of molding batch can and molding die.The ramming process mould structure is simple, convenient for tearing open
Except with assembling, and while removing, will not damage molding mass tank, and Forming Quality is high, improves yield rate.In addition, lower wall thickness one on mold core 6
It causes, pyramidal structure when without being processed is further ensured that batch can Forming Quality.
Further, the outside of first point of mould 701 and second point of mould 703 is equidistantly equipped with multiple bearing supports 704, remove or
When assembling die sleeve 7, divide mould 701 and second point of mould 703 convenient for taking first.
Further, the inner wall that the top of mold core 6 and collar 12 cooperate is bevel structure, slides into mold core 6 convenient for collar 12
Top can be quickly coupled with mold core 6, while increase the contact area of collar 12 Yu 6 inner wall of mold core, can be avoided into
When row ramming process, collar 12 and mold core 6 are detached from.
Further, die sleeve 7 is made of hard material, and mold core 6 is made of elastic material.
Further, as shown in Figure 7, Figure 8, adjusting component includes regulating part 1002, connecting rod 1003, regulating part 1002 and vertical
Bar 1001 is threadedly coupled, and connecting rod 1003 is equally distributed on the circumferencial direction of regulating part 1002, the both ends of connecting rod 1003 respectively with institute
State regulating part 1002, the rotation connection of 6 inner wall of mold core.Before ramming process, the position on standing is adjusted, chord hold mode is passed through
Inside enables collar 12, foundation ring 11 and strip 13 to fix respectively with the top of mold core 6, bottom and seam cooperation, and by object
Material adds to die cavity 8, carries out ramming process.After ramming process, collar 12, foundation ring 11 and strip 13 are removed, adjusts and adjusts
Position of the part 1002 in upright bar 1001 is saved, by being connected to interior pulling mold core 6, makes mold core 6 to contract, thus with molding batch can
Inner wall separation.
Wherein, regulating part 1002 uses nut, and connecting rod 1003 is respectively using hinge between 6 inner wall of regulating part 1002 and mold core
The connection type connect.
Further, the upper and lower ends of upright bar 1001 are respectively equipped with limited block, for limiting the vertical position of regulating part 1002
It moves, prevents regulating part 1002 from screwing out upright bar 1001.
Further, as shown in Figure 9, Figure 10, the inner ring of positioning ring 9 and outer ring, which are respectively equipped with, limits raised line 901, and first point
The outer wall of the inner wall and mold core 6 of mould 701 and second point of mould 703 is respectively equipped with that detachably cooperation is fixed with limit raised line 901
Groove.Quickly assembling positioning between die sleeve 7 and mold core 6 can not only have been guaranteed packaging efficiency but also guarantee to assemble by the setting of locating piece
Quality.
Embodiment described above only describe the preferred embodiments of the invention, not to model of the invention
It encloses and is defined, without departing from the spirit of the design of the present invention, those of ordinary skill in the art are to technical side of the invention
The various changes and improvements that case is made should all be fallen into the protection scope that claims of the present invention determines.