CN110052844B - Processing assembly line of gas watchcase - Google Patents
Processing assembly line of gas watchcase Download PDFInfo
- Publication number
- CN110052844B CN110052844B CN201910292142.2A CN201910292142A CN110052844B CN 110052844 B CN110052844 B CN 110052844B CN 201910292142 A CN201910292142 A CN 201910292142A CN 110052844 B CN110052844 B CN 110052844B
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- China
- Prior art keywords
- gas meter
- processing
- plate
- steel ring
- frame
- Prior art date
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- 238000012545 processing Methods 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 75
- 239000010959 steel Substances 0.000 claims description 75
- 238000005507 spraying Methods 0.000 claims description 31
- 238000003466 welding Methods 0.000 claims description 30
- 230000007306 turnover Effects 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 20
- 238000004080 punching Methods 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000005452 bending Methods 0.000 claims description 12
- 239000000725 suspension Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 42
- 238000006049 ring expansion reaction Methods 0.000 description 7
- 238000010008 shearing Methods 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002737 fuel gas Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/081—Plant for applying liquids or other fluent materials to objects specially adapted for treating particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention provides a processing assembly line of a gas meter shell. The processing device solves the problems that different working procedures in the existing processing process need different processing equipment, more processing equipment is needed in the whole processing process, the production efficiency is low, the labor intensity is high, the cost is high, and the product quality is difficult to control. The invention simplifies the original multiple processing procedures, reduces processing equipment, enables a single piece of equipment to process the multiple procedures, can complete the processing by only one working stroke of equipment corresponding to each step, reduces unnecessary processing steps, shortens the processing time and greatly improves the processing efficiency of products.
Description
Technical Field
The invention belongs to the technical field of gas meters, and particularly relates to a processing assembly line of a gas meter case.
Background
The gas meter is widely applied to daily life, and people who use natural gas or pipeline gas can conveniently know how much natural gas is used through the automatic accumulation function of the gas meter so as to pay according to the cubic meter number of consumed gas per month.
In the existing production, the processing of the gas meter shell is generally carried out by adopting a plurality of working procedures such as stretching, positioning, punching, trimming and the like through sheet metal, different working procedures in the processing process need different processing equipment, more processing equipment is needed in the whole processing process, each equipment is independently operated and controlled by 1 person, the transportation between working procedures also needs manpower support, the production efficiency is low, the labor intensity is high, the cost is high, the product quality is difficult to control, the product percent of pass is low, and the improvement exists in the prior art.
Disclosure of Invention
The invention provides a processing assembly line of a gas meter shell aiming at the defects.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a processing assembly line of gas watchcase, a serial communication port, it includes the die-cut device of blank piece along the processing procedure in proper order, blank piece automatic feeding device, stamping forming device, conveyor, plastic spraying device, the processing equipment of gas watchcase seal steel ring and adapter stamping equipment, blank piece die-cut device is used for die-cut out flaky blank piece on the panel, blank piece automatic feeding device is used for with die-cut finished blank piece automatic feeding, stamping forming device is used for punching out flaky blank piece into gas watchcase shape, the processing equipment of gas watchcase seal steel ring is used for processing the seal steel ring of gas watchcase, belt cleaning device is used for wasing the gas watchcase of semi-manufactured goods, plastic spraying device is used for carrying out electrostatic powder spraying to semi-manufactured gas watchcase, adapter stamping equipment is used for stamping forming adapter.
Preferably, the plastic spraying device comprises a spraying fixing plate, a movable support, a plastic spraying gun, a transmission belt and a plurality of hanging supports, wherein the hanging supports are hung on the transmission belt at intervals, the fixing plate is located on one side of a hanging support array, the movable support is arranged on the fixing plate in a sliding mode, a rotating shaft is rotatably arranged on the movable support, the plastic spraying gun is fixedly arranged on the rotating shaft, a driving device for driving the rotating shaft to reciprocate at a certain angle is arranged on the rotating shaft, each semi-finished product of the fuel gas meter case is hung on the hanging support through a hook, an opening of the fuel gas meter case obliquely faces downwards to the plastic spraying gun, and a muzzle of the plastic spraying gun obliquely faces upwards to an opening of the corresponding fuel gas meter case.
Preferably, the driving device comprises a first connecting rod and a first driving motor, one end of the first connecting rod is fixedly connected with the rotating shaft, a groove is formed in the other end of the first connecting rod, the first driving motor is fixedly arranged on the movable support, a rotating rod is rotatably connected with the first driving motor, a fixing rod is fixedly arranged at one end, far away from the driving motor, of the rotating rod, and the fixing rod is slidably arranged in the groove.
Preferably, a plurality of air suction guns are fixedly arranged on the fixing plate, and the muzzle of each air suction gun faces to one side of the plastic spraying gun, which is located on the air suction gun.
Preferably, the movable bracket is provided with a second driving motor for driving the movable bracket to approach or depart from the suspension bracket.
Preferably, the hook comprises a vertical rod, a first cross rod and a second cross rod, wherein the vertical rod, the first cross rod and the second cross rod are located on the same plane, the first cross rod and the second cross rod are not parallel, the hook is characterized in that one end of the second cross rod is fixedly provided with a connecting rod, the connecting rod is perpendicular to the second cross rod, two ends of the connecting rod are respectively provided with a first support rod, the first support rod is perpendicular to the connecting rod and inclines towards the outer part of the U-shaped rod, a plurality of second support rods are fixedly arranged on the second cross rod, and the second support rods are perpendicular to the second cross rod and face the first cross rod.
Preferably, the angle between the first cross rod and the second cross rod is smaller than 90 degrees, and the first supporting rod is higher than the second supporting rod.
Preferably, one end of the first cross rod is fixedly provided with a fixing rod, the fixing rod inclines towards the second cross rod, the fixing rod and the first cross rod are located on the same plane, the fixing rod is not parallel to the first cross rod, and an included angle between the first cross rod and the first cross rod is larger than 90 degrees and smaller than 180 degrees.
Preferably, the included angle between the first support rod and the second support rod is smaller than 90 degrees.
Preferably, the middle part of the connecting rod is fixedly connected with the second cross rod.
Preferably, the second support rod is provided with two or more support rods.
Preferably, the conveying device comprises a guide plate, a first conveying belt and a second conveying belt in the same direction, wherein the first conveying belt is higher than the second conveying belt, the guide plate is fixedly arranged between the first conveying belt and the second conveying belt and is connected with the first conveying belt and the second conveying belt, one end, located on the second conveying belt, of the guide plate is rotatably provided with a first rotating shaft, and a plurality of baffle plates are fixedly arranged on the first rotating shaft.
Preferably, the first conveyor belt and the second conveyor belt are of a net structure, a plurality of connecting rods are arranged on the first conveyor belt and the second conveyor belt, and the connecting rods penetrate through the net conveyor belt and are fixedly connected with two sides of the conveyor belt.
As the preference, the processing line of gas watchcase still including the processing equipment of the sealed steel ring of gas watchcase, its processing equipment that includes billet cutting device, billet welding set, steel ring expansion forming device and steel ring bending equipment in proper order along the processing procedure, billet cutting device is used for cutting the steel band into the equal billet of length, billet welding set is used for welding into the steel ring with the billet, steel ring expansion forming device is used for straightening the steel ring and takes shape, steel ring bending equipment is used for buckling the plastic with the steel ring side, steel ring bending equipment includes frame one, pressure equipment mould and fixed cylinder one of setting on frame one, and cylinder one lower extreme is through a push rod fixedly connected with clamp plate, fixedly on the lower terminal surface of clamp plate be provided with four baffles, pressure equipment mould is fixed to be set up on frame one and be located the clamp plate under, the lateral surface of pressure equipment mould upper end is the inclined plane that has certain angle, the medial surface of baffle is the inclined plane the same with the angle of above-mentioned pressure equipment mould upper end, pressure equipment mould is including one fixed block one and set up four fixed blocks all around in frame one, one fixed block one and one fixed block that sets up at one side of fixed block is connected with one side of sliding block and one fixed block that the fixed block is used for forming a fixed station, one side of sliding block and one side of sliding block can be placed and one fixed station is connected with one fixed block.
Preferably, the steel ring expansion forming device comprises a support II, a workbench I and a cylinder II fixedly arranged at the upper end of the rack, wherein the cylinder II is positioned right above the workbench I, a push rod II is fixedly arranged at the lower end of the cylinder II, one side of the lower end of the push rod II is an inclined plane with a certain angle, the steel ring is sleeved on the outer side surface of the workbench I, and a groove I with the same shape as the push rod II is formed in the workbench I.
Preferably, the first workbench comprises a second fixed block and a second sliding block, a second limiting block fixed on the second frame is arranged on the outer side of the sliding block, and the second sliding block is elastically connected with the second limiting block through a spring.
Preferably, a slope with the same angle as the lower end of the push rod is arranged on the first groove of the second sliding block.
Preferably, the steel bar welding device comprises a frame III and a workbench II, wherein an air cylinder III is fixedly arranged at the upper end of the frame III, a welding head is fixedly connected to the air cylinder III through a push rod III, the workbench II is fixedly arranged on the frame and located under the welding head, a welding plate is fixedly arranged on the workbench, grooves II for placing the welding head one by one are formed in the welding plate, a plurality of grooves III for placing steel rings are formed in the welding plate, and the grooves II are perpendicular to the grooves III.
Preferably, the automatic blank sheet feeding device for processing the gas meter case comprises a frame, a sucker, a plurality of limit columns and a supporting plate, wherein the supporting plate is fixedly connected with the frame and is divided into an upper layer and a lower layer, the limit columns are vertically spaced at the lower layer of the frame and are enclosed into an accommodating space for stacking blank sheets, a through hole is formed in the supporting plate, the sucker is arranged at the upper layer of the frame, a lifting device for driving the sucker to lift up and down and pass through the through hole is arranged between the sucker and the frame, the sucker, the through hole and the accommodating space are vertically opposite, and a unidirectional structure for allowing blanks to pass through the through hole downwards and in a unidirectional manner is arranged at the through hole on the supporting plate.
Preferably, the unidirectional structure comprises at least three overturning plates, each overturning plate corresponds to one overturning seat, the overturning seats are fixed on the upper end face of the supporting plate at intervals around the through holes, the overturning plates are rotationally connected with the corresponding overturning seats through rotating shafts, the gravity centers of the overturning plates are located on one side of the rotating shafts, which lean against the center of the through holes, and the blank sheet can drive the overturning plates to overturn and abdicate when being driven by the sucking disc to pass through the through holes downwards.
Preferably, the upper end of the turnover plate is provided with a bearing surface, a limiting block is fixed below the turnover plate on the supporting plate, and when the lower parts of the turnover plates are propped against the limiting block, the bearing surfaces of the turnover plates are positioned on the same horizontal plane.
Preferably, a clamping block is fixedly arranged on the inner side surface of the limiting column, and the contour surrounded by the clamping block is smaller than the contour dimension of the blank sheet.
Preferably, the processing line of the gas meter case further comprises a gas meter case adapter stamping device, the gas meter case adapter stamping device comprises a support used for mounting, a first pressing plate driven by a cylinder is arranged on the support, a punching device is sequentially arranged on the support along the processing procedure, a punching shearing device and a movable cutting device are used for punching a steel belt, the punching shearing device is used for punching the steel belt and then cutting the formed adapter from the steel belt, the movable cutting device is used for driving the steel belt to move in a fixed direction and cut waste, the movable cutting device comprises a guide rail and a sliding block, the guide rail is fixedly arranged on a frame, a fourth groove used for mounting the sliding block is formed in the fourth groove, two sides of the sliding block are respectively fixedly provided with a first fixing rod, two sides of the guide rail are respectively fixedly provided with a second fixing rod, the second fixing rod is arranged in the first opening, the first fixing rod is connected with the first fixing rod through a first fixing rod spring, the first fixing rod is connected with the first fixing rod through the first pressing plate, the first fixing rod is arranged on the second fixing rod is fixedly provided with the second fixing rod through the first fixing rod, the first fixing rod is arranged on the first fixing rod is fixedly arranged on the first fixing rod, the first fixing rod is contacted with the second fixing rod is fixedly arranged on the second fixing rod is provided with the first fixing rod, the first fixing rod is fixedly arranged on the first fixing rod is provided with the second fixing rod is fixedly arranged on the first fixing rod.
Compared with the prior art, the invention simplifies the original multiple processing procedures, reduces processing equipment, enables a single piece of equipment to process the multiple procedures, can complete the processing by only one working stroke of the equipment corresponding to each step, reduces unnecessary processing steps, shortens the processing time and greatly improves the processing efficiency of products.
Drawings
FIG. 1 is an overall construction view of a plastic spraying device;
fig. 2 is a structural view of the driving device.
FIG. 3 is a structural view of the conveying device
FIG. 4 is an overall structural view of the steel ring bending apparatus;
FIG. 5 is an overall structural view of the steel ring expansion molding device;
FIG. 6 is a view showing the overall structure of the steel bar welding apparatus;
FIG. 7 is an overall structural view of the loading device;
fig. 8 is an overall structural view of the unidirectional structure.
FIG. 9 is an overall structural view of the hanger;
figure 10 is a view of the overall structure of the gas meter case upper shell hanging on the hanger.
FIG. 11 is an overall structural view of the present invention;
FIG. 12 is an overall structural view of the mobile clipping device;
fig. 13 is an overall structural view of the slider.
In the figure, 1, a fixing plate; 2. a movable support; 3. a hanging bracket; 4. a transmission belt; 5. a plastic spraying gun; 6. a rotating shaft; 7. a driving device; 8. a connecting rod; 9. driving a first motor; 10. a groove; 11. a rotating lever; 12. a fixed rod; 13. a first conveyer belt; 14. a second conveyer belt; 15. a guide plate; 16. a first rotating shaft; 17. a connecting rod; 18. a first frame; 19. pressing and installing a die; 20. a first cylinder; 21. a push rod I; 22. a pressing plate; 23. a baffle; 24. a first fixed block; 25. a first sliding block; 26. a first limiting block; 27. a second bracket; 28. a first workbench; 29. a second cylinder; 30. a second push rod; 31. a groove I; 32. a second fixed block; 33. a second sliding block; 34. a second limiting block; 35. a third frame; 36. a second workbench; 37. a third cylinder; 38. a push rod III; 39. a welding head; 40. welding plates; 41. a second groove; 42. a groove III; 43. a frame; 44. a suction cup; 45. a limit column; 46. a supporting plate; 47. blank sheets; 48. a through hole; 49. a lifting device; 50. a unidirectional structure; 51. a turnover plate; 52. turning over the seat; 53. a rotating shaft; 54. a bearing surface; 55. a limiting block; 56. a clamping block; 57. a cylinder; 58. a baffle plate, 59 and a vertical rod; 60. a first cross bar; 61. a second cross bar; 62. a connecting rod; 63. a first support rod; 64. a second support rod; 65. an upper shell of the gas meter shell; 66. a fixed rod; 67. a first bracket; 68. a first pressing plate; 69. moving the cutting device; 70. a punching device; 71. a punching and shearing device; 72. a slide block; 73. a steel strip; 74. a guide rail; 75. a groove IV; 76. a first fixed rod; 77. an opening I; 78. a second fixing rod; 79. a first guide plate; 80. an opening II; 81. a spring; 82. a clamping block I; 83. and (5) a cutter.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, a plastic spraying gun repairing device for a gas meter shell comprises a fixed plate 1, a movable support 2, a plastic spraying gun 5, a transmission belt 4 and a suspension support 3, wherein a plurality of suspension supports 3 are hung on the transmission belt at intervals, the fixed plate 1 is positioned on one side of a queue of the suspension supports 3, a plurality of air sucking guns are fixedly arranged on the fixed plate 1, gun openings of the air sucking guns face the air sucking guns and are positioned on one side of the plastic spraying gun 5, the movable support 2 is slidably arranged on the fixed plate 1, a rotating shaft 6 is rotatably arranged on the movable support 2, the plastic spraying gun 5 is fixedly arranged on the rotating shaft 6, a driving device 7 for driving the rotating shaft 6 to reciprocate at a certain angle is arranged on the fixed plate 1, each semi-finished product of the gas meter shell is hung on the suspension support 3 through a hook, the opening of the gas meter shell obliquely faces the plastic spraying gun 5 downwards, the gun openings of the plastic spraying gun 5 obliquely face the opening of the corresponding gas meter shell upwards, the plastic spraying gun 5 is driven by the driving device 7 to rotate left and right, the workpiece can be sprayed more uniformly, and the movable support 2 is provided with a driving device for driving the movable support 2 to be close to or far away from the two suspension supports 3.
As shown in fig. 2, the driving device 7 includes a connecting rod 8 and a driving motor 9, one end of the connecting rod 8 is fixedly connected with the rotating shaft, a groove 10 is provided at the other end of the connecting rod 8, the driving motor 9 is fixedly arranged on the moving bracket 2, the driving motor 9 is rotatably connected with a rotating rod 11, one end of the rotating rod 11 far away from the driving motor 9 is fixedly provided with a fixing rod 12, and the fixing rod 12 is slidably arranged in the groove 10.
As shown in fig. 9, a hook for spraying plastic on an upper shell 65 of a gas meter case comprises a vertical rod 59, a first cross rod 60 and a second cross rod 61, wherein the vertical rod 59, the first cross rod 60 and the second cross rod 61 are positioned on the same plane, the first cross rod 60 and the second cross rod 61 are not parallel, an angle between the first cross rod 60 and the second cross rod 61 is smaller than 90 degrees, one end of the first cross rod 60 is fixedly provided with a fixing rod 66, the fixing rod 66 inclines towards the second cross rod 61, the fixing rod 66 and the first cross rod 60 are positioned on the same plane, the fixing rod 66 and the first cross rod 60 are not parallel, and an included angle between the first fixing rod 66 and the first cross rod 60 is larger than 90 degrees and smaller than 180 degrees.
One end of the second cross rod 61 is fixedly provided with a connecting rod 62, the connecting rod 62 is perpendicular to the second cross rod 61, the middle of the connecting rod 62 is fixedly connected with the second cross rod 61, two ends of the connecting rod 62 are respectively provided with a first supporting rod 63, the first supporting rod 63 is perpendicular to the connecting rod 62 and inclines towards the outer part of the U-shaped rod, the second cross rod 61 is fixedly provided with a plurality of second supporting rods 64, the second supporting rods 64 are perpendicular to the second cross rod 61 and face the first cross rod 60, the first supporting rods 63 are higher than the second supporting rods 64, and an included angle between the first supporting rods 63 and the second supporting rods 64 is smaller than 90 degrees.
As shown in fig. 10, when the upper casing 65 of the gas meter casing is hung on the hook, the top of the first supporting rod 63 is located at the bottom of the upper casing 65 of the gas meter casing, the center of the upper casing 65 of the gas meter casing is offset towards the vertical rod 59, the opening of the upper casing 65 of the gas meter casing is inclined downwards, subsequent processing is facilitated, the inclined first supporting rod 63 is used for supporting the upper casing 65 of the gas meter casing, only the top of the first supporting rod 63 is in contact with the upper casing 65 of the gas meter casing, plastic spraying uniformity in the subsequent plastic spraying process is ensured, different supporting planes can be formed through the first supporting rod 63 and the second supporting rods 64, and the upper casing 65 of the gas meter casing with different sizes can be hung.
As shown in fig. 3, the conveying device comprises a guide plate 15, a first conveying belt 13 and a second conveying belt 14 in the same direction, the first conveying belt 13 is higher than the second conveying belt 14, the guide plate 15 is fixedly arranged between the first conveying belt 13 and the second conveying belt 14 and connects the first conveying belt 13 with the second conveying belt 14, one end of the guide plate 15, which is positioned on the second conveying belt 14, is rotatably provided with a first rotating shaft 16, a plurality of baffle plates 58 are fixedly arranged on the first rotating shaft 16, the first conveying belt 13 and the second conveying belt 14 are in a net-shaped structure, a plurality of connecting rods 17 are arranged on the first conveying belt 13 and the second conveying belt 14, the connecting rods 17 penetrate through the net-shaped conveying belts and are fixedly connected with two sides of the conveying belt, when the conveyed gas meter housing passes through the guide plate 15, the downward impacts on the baffle plates 58 to enable water drops accumulated on the gas meter housing to fall, and the rotating baffle plates 58 can convey the gas meter housing into the second conveying belt 14.
The processing equipment of the sealing steel ring of the gas meter shell sequentially comprises a steel bar cutting device, a steel bar welding device, a steel ring expansion forming device and steel ring bending equipment along the processing procedure, wherein the steel bar cutting device is used for cutting a steel bar into steel bars with the same length, the steel bar welding device is used for welding the steel bars into steel rings, the steel ring expansion forming device is used for straightening and shaping the steel rings, and the steel ring bending equipment is used for bending and shaping the side edges of the steel rings.
As shown in fig. 4, the steel ring bending device comprises a first frame 18, a press-mounting die 19 and a first cylinder 20 fixedly arranged on the first frame 18, wherein the lower end of the first cylinder 20 is fixedly connected with a pressing plate 22 through a first push rod 21, four baffles 23 are fixedly arranged on the lower end face of the pressing plate 22, the press-mounting die 19 is fixedly arranged on the first frame 18 and is positioned right below the pressing plate 22, the outer side face of the upper end of the press-mounting die 19 is an inclined face with a certain angle, the inner side face of the baffles 23 is an inclined face with the same angle as the outer side face of the upper end of the press-mounting die 19, the press-mounting die 19 comprises a fixed block 24 fixedly arranged on the first frame 18 and four sliding blocks 25 arranged around the fixed block 24, the sliding blocks 25 are elastically connected with the fixed block 24 through springs, a first limiting block 26 fixedly connected with the first frame 18 is arranged on the outer side face of the sliding blocks 25, the baffles 23 can drive the sliding blocks 25 to move towards the fixed block 24, and gaps between the sliding blocks 25 and the fixed blocks 24 after the press-mounting die 19 form a processing station for placing the steel ring.
During processing, the steel ring is placed in a processing station, the pressing plate 22 moves downwards, the inclined surface on the baffle plate 23 contacts with the inclined surface on the press-mounting die 19, and the four sliding blocks 25 are driven to move towards the fixed block 24 to bend and reshape the steel ring.
As shown in fig. 5, the steel ring expansion forming device comprises a second bracket 27, a first workbench 28 and a second cylinder 29 fixedly arranged at the upper end of the rack, wherein the second cylinder 29 is positioned right above the first workbench 28, a second push rod 30 is fixedly arranged at the lower end of the second cylinder 29, one side of the lower end of the second push rod 30 is an inclined plane with a certain angle, the steel ring is sleeved on the outer side surface of the first workbench 28, and a first groove 31 with the same shape as the second push rod 30 is formed in the first workbench 28.
The first workbench 28 comprises a second fixed block 32 and a second sliding block 33, a second limiting block 34 fixed on the second frame is arranged on the outer side of the second sliding block 33, and the second sliding block 33 is elastically connected with the second limiting block 34 through a spring. The first groove 31 of the second slider 33 is provided with an inclined surface having the same angle as the lower end of the second push rod 30.
During processing, the second push rod 30 moves downwards, the inclined surface at the upper end of the second push rod 30 contacts with the inclined surface on the workbench, and the second driving sliding block is far away from the second fixing block 32 to complete expansion molding of the steel ring sleeved on the outer side surface of the first workbench 28.
As shown in fig. 6, the steel bar welding device comprises a third frame 35 and a second workbench 36, wherein a third cylinder 37 is fixedly arranged at the upper end of the third frame 35, a welding head 39 is fixedly connected to the third cylinder 37 through a third push rod 38, the second workbench 36 is fixedly arranged on the frame and located right below the welding head 39, a welding plate 40 is fixedly arranged on the workbench, a second groove 41 for placing the welding head 39 is formed in the welding plate 40, a plurality of third grooves 42 for placing steel rings are formed in the welding plate 40, and the second grooves 41 are perpendicular to the third grooves 42.
The steel bars are placed in the grooves III 42 on the welding plate 40 end to end during processing, and the air cylinder III 37 pushes the welding head 39 to move downwards into the grooves on the welding plate 40 to finish welding.
As shown in FIG. 7, an automatic blank sheet feeding device for processing a gas meter shell comprises a frame 43, a sucker 44, a plurality of limiting columns 45 and a supporting plate 46, wherein the supporting plate 46 is fixedly connected with the frame 43 and divides the frame 43 into an upper layer and a lower layer, the limiting columns 45 are vertically spaced on the lower layer of the frame 43 and enclose into an accommodating space for stacking blank sheets, a through hole 48 is formed in the supporting plate 46, the sucker 44 is arranged on the upper layer of the frame 43, an air cylinder 57 for driving the sucker 44 to vertically lift and pass through the through hole 48 is arranged between the sucker 44 and the frame 43, the sucker 44, the through hole 48 and the accommodating space are vertically opposite, and a unidirectional structure 50 for allowing blank sheets to pass through the through hole 48 from bottom to top is arranged on the supporting plate 46.
The unidirectional structure 50 includes at least three turnover plates 51, as shown in fig. 8, each turnover plate 51 corresponds to one turnover seat 52, the turnover seats 52 are fixed on the upper end surface of the supporting plate 46 at intervals around the through holes 48, the turnover plates 51 are rotationally connected with the corresponding turnover seats 52 through rotating shafts 53, the gravity center of each turnover plate 51 is located at one side of the rotating shaft 53 leaning towards the center of the through hole 48, blank sheets can drive the turnover plates 51 to turn over and yield when driven by the sucking disc 44 to pass through the through hole 48 downwards, the upper end of each turnover plate 51 is provided with a bearing surface 54, a limiting block 55 is fixed below the turnover plate 51 on the supporting plate 46, and when the lower part of each turnover plate 51 butts against the limiting block 55, the bearing surfaces 54 of the turnover plates 51 are located on the same horizontal plane.
The fixture block 56 is fixedly arranged on the inner side surface of the limiting column 45, the contour formed by encircling the fixture block 56 is smaller than the contour dimension of the blank piece, the blank pieces 47 are attached and placed when the sucking disc 44 grabs the blank pieces 47, gaps between two adjacent blank pieces 47 are smaller, a plurality of blank pieces 47 can be grabbed simultaneously, when the blank pieces 47 move upwards, the blank pieces 47 deform to a certain extent when passing through the fixture block 56, a larger gap is formed between two adjacent blank pieces 47, and the redundant blank pieces 47 can fall down.
As shown in fig. 11, a stamping device for a gas meter case adapter comprises a first bracket 67 for mounting, wherein a first pressing plate 68 driven by an air cylinder is arranged on the first bracket 67, and is characterized in that a punching device 70, a punching shearing device 71 and a movable cutting device 69 are sequentially arranged on the first bracket 67 along the machining procedure, the punching device 70 is used for punching a steel belt 73, the punching shearing device 71 is used for punching the steel belt 73 and then shearing the formed adapter from the steel belt 73, the movable cutting device 69 is used for driving the steel belt 73 to move towards a fixed direction and cutting waste materials, and the punching device 70, the punching shearing device 71 and the movable cutting device 69 are all positioned right below the first pressing plate 68.
As shown in fig. 12 and 13, the movable cutting device 69 includes a guide rail 74 and a slide block 72, the guide rail 74 is fixedly arranged on the frame, a groove four 75 for installing the slide block 72 is formed on the guide rail 74, the slide block 72 is slidably arranged in the groove four 75, two sides of the slide block 72 are respectively fixedly provided with a first fixing rod 76, two sides of the guide rail 74 are respectively provided with a second fixing rod 78, the second fixing rod 78 is slidably arranged in the first opening 77, the first fixing rod 76 is connected with the second fixing rod 78 through a spring 81, a guide plate 79 for driving the slide block 72 to be far away from the second fixing rod 78 is fixedly arranged on the first pressing plate 68, the lower end face of the guide plate 79 is an inclined face with a certain angle, the end face, which is contacted with the guide plate 79, of the slide block 72 is an inclined face with the lower end face of the guide plate 79, of which is the same angle as that of the cutter blade 79, the slide block 72 is provided with a second opening 80 for placing the steel belt 73, a plurality of clamping blocks 82 are fixedly arranged on the upper end face of the second opening 80, a pressing plate 83 is fixedly arranged on the first pressing plate 68, and the pressing plate 83 is fixedly arranged on the outer side face 68.
Compared with the prior art, the invention simplifies the original multiple processing procedures, reduces processing equipment, enables a single piece of equipment to process the multiple procedures, can complete the processing by only one working stroke of the equipment corresponding to each step, reduces unnecessary processing steps, shortens the processing time and greatly improves the processing efficiency of products.
It should be understood that in the claims, the specification of the present invention, all "including … …" should be interpreted as open-ended meaning that it is equivalent to "at least … …", and not as closed-ended meaning that it should not be interpreted to "include … …" only.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (7)
1. The processing assembly line of the gas meter shell is characterized by sequentially comprising a blank sheet punching device, a blank sheet automatic feeding device, a stamping forming device, processing equipment of a gas meter shell sealing steel ring, a conveying device and a plastic spraying device along a processing procedure, wherein the blank sheet punching device is used for punching a sheet blank sheet on a plate, the blank sheet automatic feeding device is used for automatically feeding the punched blank sheet, the stamping forming device is used for stamping the sheet blank sheet into a gas meter shell shape, the processing equipment of the gas meter shell sealing steel ring is used for processing the sealing steel ring of the gas meter shell, the cleaning device is used for cleaning a semi-finished gas meter shell, and the plastic spraying device is used for carrying out electrostatic powder spraying on the semi-finished gas meter shell;
the plastic spraying device comprises a fixed plate (1), a movable support (2), a plastic spraying gun (5), a transmission belt (4) and a plurality of suspension supports (3), wherein the suspension supports (3) are hung on the transmission belt at intervals, the fixed plate (1) is positioned on one side of a queue of the suspension supports (3), the movable support (2) is arranged on the fixed plate (1) in a sliding manner, a rotating shaft (6) is rotatably arranged on the movable support (2), the plastic spraying gun (5) is fixedly arranged on the rotating shaft (6), a driving device (7) for driving the rotating shaft (6) to rotate reciprocally at a certain angle is arranged on the rotating shaft (6), each semi-finished gas meter shell is hung on the suspension support (3) through a hook, an opening of the gas meter shell obliquely faces downwards towards the plastic spraying gun (5), and a gun opening of the plastic spraying gun (5) obliquely faces upwards to an opening of the corresponding gas meter shell;
the automatic blank sheet feeding device comprises a frame (43), a sucker (44), a plurality of limiting columns (45) and a supporting plate (46), wherein the supporting plate (46) is fixedly connected with the frame (43) and divides the frame (43) into an upper layer and a lower layer, the limiting columns (45) are vertically spaced on the lower layer of the frame (43) and enclose an accommodating space for stacking blank sheets (47), a through hole (48) is formed in the supporting plate (46), the sucker (44) is arranged on the upper layer of the frame (43), a lifting device (49) for driving the sucker (44) to lift up and down and pass through the through hole (48) is arranged between the sucker (44) and the frame (43), the sucker (44), the through hole (48) and the accommodating space are opposite to each other, and a unidirectional structure (50) for allowing blanks to pass through the through hole (48) from top to bottom is arranged on the supporting plate (46);
the unidirectional structure (50) comprises at least three overturning plates (51), each overturning plate (51) corresponds to one overturning seat (52), the overturning seats (52) are fixed on the upper end face of the supporting plate (46) at intervals around the through holes (48), the overturning plates (51) are rotationally connected with the corresponding overturning seats (52) through rotating shafts (53), the gravity centers of the overturning plates (51) are located on one side, close to the centers of the through holes (48), of the rotating shafts (53), and the sucking discs (44) drive blank sheets (47) to overturn and abdicate through the side edges of the blank sheets (47) when the blank sheets (47) penetrate through the through holes (48) from bottom to top.
2. The production line of a gas meter shell according to claim 1, wherein the driving device (7) comprises a connecting rod (8) and a driving motor I, one end of the connecting rod (8) is fixedly connected with the rotating shaft (6), a groove (10) is formed in the other end of the connecting rod (8), the driving motor I is fixedly arranged on the movable support (2), a rotating rod (11) is rotatably connected with the driving motor, a fixing rod (12) is fixedly arranged at one end, far away from the driving motor I, of the rotating rod (11), and the fixing rod (12) is slidably arranged in the groove (10).
3. A processing line for a gas meter shell according to claim 1, characterized in that a plurality of suction guns are fixedly arranged on the fixing plate (1), and the gun muzzle of the suction guns faces the suction guns and is positioned on one side of the plastic spraying gun (5).
4. A gas meter case machining line according to claim 1, characterized in that the movable support (2) is provided with a second drive motor for driving the movable support (2) to approach or separate from the suspension support (3).
5. The processing line of a gas meter case according to claim 1, wherein the processing equipment of the gas meter case sealing steel ring sequentially comprises a steel strip cutting device, a steel strip welding device, a steel ring expanding and forming device and a steel ring bending device along the processing procedure, the steel strip cutting device is used for cutting a steel strip into steel strips with the same length, the steel strip welding device is used for welding the steel strip into the steel ring, the steel ring expanding and forming device is used for straightening and shaping the steel ring, the steel ring bending device is used for bending and shaping the side edge of the steel ring, the steel ring bending device comprises a frame I (18), a press-fitting die (19) and a cylinder I (20) fixedly arranged on the frame I (18), the lower end of the cylinder I (20) is fixedly connected with a pressing plate (22) through a push rod I (21), four baffle plates (23) are fixedly arranged on the lower end face of the pressing plate I (22), the press-fitting die (19) is fixedly arranged on the frame I (18) and is positioned under the pressing plate I (22), the outer side face of the upper end of the pressing die (19) is provided with an inclined plane with a certain angle, the inner side face of the baffle plates (23) is provided with the same angle as the upper end of the pressing die (19), the four inclined plane (24) is fixedly arranged on the frame I (24) and fixedly connected with one side block (24) through one sliding block (25), the outer side surface of the first sliding block (25) is provided with a first limiting block fixedly connected with the first frame (18), the baffle plate (23) can drive the first sliding block (25) to move towards the first fixed block (24), and a gap between the first sliding block (25) and the first fixed block (24) forms a processing station for placing a steel ring after the die of the press-mounting die (19) is assembled.
6. The assembly line of claim 1, wherein the upper end of the turnover plate (51) has a supporting surface (54), a limiting block (55) is fixed below the turnover plate (51) on the supporting plate (46), and when the lower part of the turnover plate (51) abuts against the limiting block (55), the supporting surfaces (54) of the turnover plates (51) are located on the same horizontal plane.
7. The assembly line of claim 1, wherein the inner side surface of the limiting post (45) is fixedly provided with a clamping block (56), and the contour enclosed by the clamping block (56) is smaller than the contour dimension of the blank sheet (47).
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| CN201910292142.2A CN110052844B (en) | 2019-04-12 | 2019-04-12 | Processing assembly line of gas watchcase |
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| CN201910292142.2A CN110052844B (en) | 2019-04-12 | 2019-04-12 | Processing assembly line of gas watchcase |
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| CN110052844B true CN110052844B (en) | 2024-01-26 |
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| CN112916284B (en) * | 2021-03-03 | 2022-08-26 | 台州锐祥机械设备有限公司 | High-strength automobile hub and hub preparation method |
| CN114102127B (en) * | 2021-11-20 | 2023-04-18 | 重庆前卫表业有限公司 | Automatic production line for movement of diaphragm gas meter |
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| CN101607275A (en) * | 2009-06-12 | 2009-12-23 | 荣成市宇翔实业有限公司 | The press sealing device of gas meter case fixture |
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Address after: 321042 Eight Blocks in Shishili Village, Jiangdong Town, Jindong District, Jinhua City, Zhejiang Province Applicant after: Zhejiang Juhong Instrument Co.,Ltd. Address before: 321042 Eight Blocks in Shishili Village, Jiangdong Town, Jindong District, Jinhua City, Zhejiang Province Applicant before: ZHEJIANG JUHONG INDUSTRY & TRADE Co.,Ltd. |
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Denomination of invention: A processing assembly line for gas meter shells Granted publication date: 20240126 Pledgee: Bank of China Limited by Share Ltd. Development Zone Jinhua subbranch Pledgor: Zhejiang Juhong Instrument Co.,Ltd. Registration number: Y2024980024470 |
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