CN110052808B - Full-automatic press-fitting machine for spring and sliding block assembly in vehicle wire-controlled gear shifter - Google Patents

Full-automatic press-fitting machine for spring and sliding block assembly in vehicle wire-controlled gear shifter Download PDF

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Publication number
CN110052808B
CN110052808B CN201910180362.6A CN201910180362A CN110052808B CN 110052808 B CN110052808 B CN 110052808B CN 201910180362 A CN201910180362 A CN 201910180362A CN 110052808 B CN110052808 B CN 110052808B
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assembly
cylinder
spring
sliding block
limiting
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CN110052808A (en
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王楷
陈建国
周涛
彭程捷
张克梁
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GAC Component Co Ltd
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GAC Component Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a full-automatic press-fitting machine for a spring and a sliding block assembly in a vehicle shift-by-wire device, which comprises a fixing tool and a rotary cylinder, wherein the spring is arranged between the shift-by-wire device and the sliding block assembly, the rotary cylinder is used for limiting and fixing the shift-by-wire device, the press-fitting machine is also provided with a limiting mechanism for limiting the moving position of the sliding block assembly, a sensor for sensing the position of a component, a press-in cylinder for pushing and pressing the sliding block assembly and a controller, the limiting mechanism is arranged on a workbench, the limiting mechanism is provided with a limiting assembly, the press-in cylinder is arranged at one end of the fixing tool far away from the shift-by-wire device, and is used for jacking and pressing the sliding block assembly and the spring until the sliding block assembly is jacked. The press-mounting machine can reduce the labor intensity of workers, improve the automation degree of a production line, ensure the product quality, reduce the production cost of products and reduce the operation risk.

Description

Full-automatic press-fitting machine for spring and sliding block assembly in vehicle wire-controlled gear shifter
Technical Field
The invention relates to mounting equipment of a vehicle shift-by-wire device, in particular to a full-automatic press-mounting machine of a spring and a slide block assembly in the vehicle shift-by-wire device.
Background
Shift-by-wire is an important component of automotive parts where the component spring and slider assemblies need to be installed during manufacture.
At present, no press-fitting machine capable of meeting the full-automatic press-fitting of a spring and a sliding block assembly of an actuating mechanism of the drive-by-wire shifter exists in the market, and the drive-by-wire shifter is mainly assembled manually at the present stage, so that the labor intensity is high, and certain danger is realized.
In addition, the manual installation drive-by-wire selector easily has the risk that the pressure equipment of slider components is not in place, can't guarantee product quality.
Disclosure of Invention
The invention aims to provide a full-automatic press-fitting machine for a spring and sliding block assembly in a wire-controlled gear shifter for a vehicle, which can reduce the labor intensity of workers, improve the automation degree of a production line, ensure the product quality, reduce the production cost of products and reduce the operation risk.
The purpose of the invention is realized by the following technical scheme: the full-automatic press-fitting machine comprises a fixing tool and a rotating cylinder, wherein the fixing tool and the rotating cylinder are both arranged on a workbench, the fixing tool is used for placing a shift-by-wire device to be installed and a spring and a sliding block assembly of the shift-by-wire device, the spring is arranged between the shift-by-wire device and the sliding block assembly, and the rotating cylinder is used for limiting and fixing the shift-by-wire device so as to press-fit the spring and the sliding block assembly; the method is characterized in that: the press-fitting machine is further provided with a limiting mechanism for limiting the moving position of the sliding block assembly, a sensor for sensing the position of a component, a press-in cylinder for pushing and pressing the sliding block assembly and a controller, the limiting mechanism is installed on the workbench and provided with a limiting assembly, the press-in cylinder is installed at one end, away from the shift-by-wire device, of the fixing tool, and is used for jacking and pressing the sliding block assembly and the spring until the sliding block assembly is jacked to the limiting assembly, at the moment, a buckle of the sliding block assembly is buckled and connected with the shift-by-wire device, the press-in cylinder stops jacking and pressing, and the press-fitting; the controller is respectively connected with the rotary cylinder, the limiting mechanism, the sensor and the press-in cylinder, can receive position signals transmitted by the sensor, can control the rotary cylinder, the limiting mechanism and the press-in cylinder to act, and realizes automatic press-fitting of the spring and the sliding block assembly in the wire-controlled gear shifter.
In the invention, the rotary cylinder is provided with a rotary pressing block, and the drive-by-wire gear shifter is limited and fixed by pressing the rotary pressing block.
In the invention, the sensor comprises a product sensor, a spring sensor and a sliding block assembly sensor, wherein the product sensor, the spring sensor and the sliding block assembly sensor are all arranged on the side edge of the fixing tool; the product sensor is used for detecting position information of the shift-by-wire device and transmitting the detection information to the controller; the spring sensor is used for detecting the position information of the spring and transmitting the detection information to the controller; the slider assembly sensor is used for detecting the position information of the slider assembly and transmitting the detected information to the controller.
In the invention, the central line of the pressing cylinder is superposed with the central lines of the sliding block assembly and the spring.
In the invention, the limiting mechanism also comprises a front and a rear cylinders of a limiting component, a front and a rear guide rails of the limiting component, a left and a right guide rail bearing platforms, a left and a right guide rails of the limiting component and a left and a right cylinders of the limiting component; the front and rear cylinders of the limiting assembly and the left and right cylinders of the limiting assembly are respectively connected with the controller, and the cylinders are controlled to act by the controller; the front and rear cylinders of the limiting component and the front and rear guide rails of the limiting component are respectively arranged on the workbench, the left and right guide rail bearing platforms are supported on the front and rear guide rails of the limiting component, the left and right guide rail bearing platforms are connected with the front and rear cylinders of the limiting component, and the front and rear cylinders of the limiting component can drive the left and right guide rail bearing platforms to move back and forth along the front and rear guide rails of the limiting component and move to preset front and rear fixed positions; the limiting assembly left and right guide rail and the limiting assembly left and right air cylinder are installed on the left and right guide rail bearing platform, the limiting assembly is supported on the left and right guide rail of the limiting assembly and connected with the limiting assembly left and right air cylinder, the limiting assembly left and right air cylinder can drive the limiting assembly to move along the left and right guide rail of the limiting assembly, the limiting assembly left and right fixing position is moved to the preset left and right fixing position, and the limiting assembly is used for the moving position of the limiting sliding block assembly.
The full-automatic press-fitting machine can solve the problems of high labor intensity, high operation danger, difficulty in press-fitting, low press-fitting efficiency, difficulty in quality guarantee and the like of press-fitting of the spring and the sliding block assembly in the wire-controlled shifter for the vehicle at the present stage, realizes full-automatic press-fitting of the spring and the sliding block assembly in the wire-controlled shifter, improves the automation degree of a production line, improves the production efficiency, ensures the product quality, reduces the production cost, reduces the labor intensity of workers, and reduces the operation safety risk.
Compared with the prior art, the invention has the following remarkable effects:
1. the invention uses a special limiting device, and the fixed limiting device can influence the placement and installation of products, so a novel mechanism for placing the products first and then limiting is adopted, and the position fixity of the limiting assembly and the placement and installation convenience of the products are ensured.
2. The invention is provided with a spring sensor, a sliding block component sensor and a product component sensor, and can constantly monitor and prevent the production and outflow of defective products.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of the fully automatic press-fitting machine of the present invention;
FIG. 2 is a front view of the fully automatic press-fitting machine of the present invention;
fig. 3 is a top view of the fully automatic press-fitting machine of the present invention.
In the figure: 1. a rotating cylinder; 1a, rotating a pressing block; 2. fixing the tool; 3. a spring sensor; 4. a slider assembly sensor; 5. a product sensor; 6. pressing into a cylinder; 7. front and rear cylinders of the limiting assembly; 8. a limiting component; 9. a front guide rail and a rear guide rail of the limiting assembly; 10. a left guide rail and a right guide rail of the limiting assembly; 11. a left cylinder and a right cylinder of the limiting assembly; 12. a shift-by-wire; 13. a spring; 14. a slider assembly; 15. a work table; 16. left and right guide rail bearing platforms.
Detailed Description
The full-automatic press-fitting machine for the spring and the slider component in the vehicle shift-by-wire device comprises a fixing tool 2 and a rotating cylinder 1, wherein the fixing tool 2 and the rotating cylinder 1 are both installed on a workbench 15, the fixing tool 2 is used for placing a shift-by-wire device 12 to be installed, a spring 13 and a slider component 14 of the shift-by-wire device, the spring 13 is arranged between the shift-by-wire device 12 and the slider component 14, the rotating cylinder 1 is used for limiting and fixing the shift-by-wire device 12, the rotating cylinder 1 is provided with a rotating pressing block 1a, and the shift-by-wire device 12 is limited and fixed by pressing the rotating pressing block 1a, so that the spring 13 and the slider component 14 can be.
This pressure equipment machine still has the stop gear who inject slider assembly 14 shift position, a sensor for sensing the part position, a cylinder 6 and a controller of impressing for bulldozing slider assembly 14, stop gear installs on workstation 15, stop gear includes spacing subassembly front and back cylinder 7, spacing subassembly front and back guide rail 9, control guide rail cushion cap 16, guide rail 10 and spacing subassembly left and right sides cylinder 11 and spacing subassembly 8 about the spacing subassembly about, spacing subassembly front and back cylinder 7 and spacing subassembly left and right sides cylinder 11 are connected with the controller respectively, control the cylinder action through the controller.
The front and rear air cylinders 7 of the limiting assembly and the front and rear guide rails 9 of the limiting assembly are respectively arranged on the workbench 15, the left and right guide rail bearing platforms 16 are supported on the front and rear guide rails 9 of the limiting assembly, the left and right guide rail bearing platforms 16 are connected with the front and rear air cylinders 7 of the limiting assembly, and the front and rear air cylinders 7 of the limiting assembly can drive the left and right guide rail bearing platforms 16 to move back and forth along the front and rear guide rails 9 of the limiting assembly and move to preset front and; guide rail 10 about the spacing subassembly and cylinder 11 about the spacing subassembly are all installed on guide rail cushion cap 16 about, and spacing subassembly 8 bearing is on guide rail 10 about the spacing subassembly to cylinder 11 is connected about with the spacing subassembly, and cylinder 11 can drive about the spacing subassembly 8 and control about guide rail 10 along the spacing subassembly and remove, moves the fixed position about preset, and spacing subassembly 8 is used for the shift position of spacing slider subassembly 14.
The pressing-in cylinder 6 is installed at one end, far away from the shift-by-wire device 12, of the fixing tool 2, the center line of the pressing-in cylinder 6 is overlapped with the center lines of the sliding block assembly 14 and the spring 13, the pressing-in cylinder 6 is used for pressing the sliding block assembly 14 and the spring 13 in a pressing mode until the sliding block assembly 14 is pressed against the limiting assembly 8, at the moment, the buckle of the sliding block assembly 14 is connected with the shift-by-wire device 12 in a buckled mode, the pressing-in cylinder 6 stops pressing, and the pressing; the controller is respectively connected with the rotary cylinder 1, the limiting mechanism, the sensor and the press-in cylinder 6, can receive position signals transmitted by the sensor, can control the rotary cylinder 1, the limiting mechanism and the press-in cylinder 6 to act, and realizes automatic press-fitting of the spring 13 and the sliding block assembly 14 in the shift-by-wire device 12.
The sensor comprises a product sensor 5, a spring sensor 3 and a sliding block assembly sensor 4, wherein the product sensor 5, the spring sensor 3 and the sliding block assembly sensor 4 are all arranged on the side edge of the fixed tool 2; the product sensor 5 is used for detecting the position information of the shift-by-wire 12 and transmitting the detected information to the controller; the spring sensor 3 is used for detecting the position information of the spring 13 and transmitting the detection information to the controller; the slider assembly sensor 4 is used to detect the position information of the slider assembly 14 and transmit the detected information to the controller.
The working process of the full-automatic press-mounting machine is as follows:
during operation, the drive-by-wire shifter 12, the spring 13 and the sliding block assembly 14 are placed into the fixing tool 2, and the switch is started; the rotary cylinder 1 rotates the rotary pressing block 1a by 90 degrees to limit and fix the drive-by-wire shifter 12.
The product sensor 5 is started to detect whether the shift control device 12 is in place; the spring sensor 3 is started to detect whether the spring 13 is in place; the slider assembly sensor 4 is activated to detect whether the slider assembly 14 is in place. The sensor detects whether the component is in place, compares the position information of the component detected by the sensor with position range information stored in the controller in advance, if the position information of the component detected by the sensor is in the position range information stored in advance, the component is in place, and the next action is continued; otherwise, the position of the component needs to be adjusted until the position information of the component is within the range of the position range information stored in advance.
After the detection is finished, the front and rear cylinders 7 of the limiting assembly start to work to drive the limiting assembly 8 to move back and forth through the front and rear guide rails 9 of the limiting assembly and move to a set front and rear fixed position; then the left and right cylinders 11 of the limiting component start to work, the limiting component 8 is driven to move left and right through the left and right guide rails 10 of the limiting component, and the limiting component moves to a set left and right fixing position to limit.
Then the cylinder 6 that impresses starts, withstands slider assembly 14 and spring 13, and until reaching spacing subassembly 8 after reaching to the summit, the buckle of slider assembly 14 and drive-by-wire selector 12 accomplish the lock and be connected this moment, accomplish the pressure equipment process. 6 roof pressure slider subassembly 14 of cylinder of impressing, can produce reaction force when slider subassembly 14 roof pressure spacing subassembly 8, this reaction force acts on again for cylinder 6 of impressing, cylinder 6 of impressing passes through this reaction force of force sensor sensing, and transmit the reaction force of sensing to the controller, do the comparison with the predetermined reaction force of storing in the controller, when the reaction force of the force sensor sensing of cylinder 6 of impressing reaches the predetermined reaction force of storing in the controller, the controller is to the cylinder 6 of impressing sending out the instruction that stops the roof pressure action and reset to the initial position, cylinder 6 of impressing is operated according to this instruction after receiving the instruction that the controller sent. After the press-in air cylinder 6 is reset to the initial position, the controller sends a reset instruction to the left and right air cylinders 11 of the limiting assembly to enable the left and right positions of the limiting assembly 8 to return to the initial position; the controller then sends a reset command to the front and rear air cylinders 7 of the limiting assembly to return the front and rear positions of the limiting assembly 8 to the initial position. The controller then also issues a command to the rotary cylinder 1 to return to the starting position.
And the pressing-in air cylinder 6 stops pressing after being reset to the initial position, the rotating air cylinder 1 returns to the initial position, the drive-by-wire shifter 12 is taken out, and the press fitting work of the full-automatic spring 13 and the sliding block assembly 14 of the drive-by-wire shifter 12 is completed. The whole press fitting work is fully automatically operated, the production efficiency is high, and the operation safety risk is reduced.
The above-described embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto, and various other modifications, substitutions and alterations can be made to the above-described structure of the present invention without departing from the basic technical concept of the present invention as described above, according to the common technical knowledge and conventional means in the field of the present invention.

Claims (5)

1. The full-automatic press-fitting machine for the spring and the sliding block assembly in the vehicle shift-by-wire device comprises a fixing tool (2) and a rotating cylinder (1), wherein the fixing tool (2) and the rotating cylinder (1) are both arranged on a workbench (15), the fixing tool (2) is used for placing a shift-by-wire device (12) to be installed, a spring (13) and the sliding block assembly (14) of the shift-by-wire device, the spring (13) is arranged between the shift-by-wire device (12) and the sliding block assembly (14), and the rotating cylinder (1) is used for limiting and fixing the shift-by-wire device (12) so as to press-fit the spring (13) and the sliding block assembly (; the method is characterized in that: the press-fitting machine is further provided with a limiting mechanism for limiting the moving position of the sliding block assembly (14), a sensor for sensing the position of a component, a press-in cylinder (6) for pushing and pressing the sliding block assembly (14) and a controller, the limiting mechanism is installed on a workbench (15), the limiting mechanism is provided with a limiting assembly (8), the press-in cylinder (6) is installed at one end, away from the shift controller (12), of the fixed tool (2), the press-in cylinder (6) is used for pushing and pressing the sliding block assembly (14) and the spring (13) until the sliding block assembly (14) is pushed and contacted with the limiting assembly (8), at the moment, a buckle of the sliding block assembly (14) is buckled and connected with the shift controller (12), the press-in cylinder (6) stops pushing and pressing, and the press-fitting process is finished; the controller is respectively connected with the rotary cylinder (1), the limiting mechanism, the sensor and the press-in cylinder (6), can receive position signals transmitted by the sensor, can control the rotary cylinder (1), the limiting mechanism and the press-in cylinder (6) to act, and realizes automatic press-fitting of the spring (13) and the sliding block assembly (14) in the shift by wire (12).
2. The fully automatic press-fitting machine for spring and slider assemblies in shift-by-wire shifters for vehicles according to claim 1, wherein: the rotating cylinder (1) is provided with a rotating pressing block (1a), and the shift-by-wire device (12) is pressed by the rotating pressing block (1a) to be limited and fixed.
3. The fully automatic press-fitting machine for spring and slider assemblies in shift-by-wire shifters for vehicles according to claim 1, wherein: the sensor comprises a product sensor (5), a spring sensor (3) and a sliding block assembly sensor (4), wherein the product sensor (5), the spring sensor (3) and the sliding block assembly sensor (4) are all arranged on the side edge of the fixed tool (2); the product sensor (5) is used for detecting position information of the shift-by-wire (12) and transmitting the detected information to the controller; the spring sensor (3) is used for detecting the position information of the spring (13) and transmitting the detection information to the controller; the slider assembly sensor (4) is used for detecting the position information of the slider assembly (14) and transmitting the detected information to the controller.
4. The fully automatic press-fitting machine for spring and slider assemblies in shift-by-wire shifters for vehicles according to claim 1, wherein: the central line of the pressing cylinder (6) is coincident with the central lines of the sliding block assembly (14) and the spring (13).
5. The fully automatic press-fitting machine of a spring and a slider assembly in a shift-by-wire shifter for a vehicle according to any one of claims 1 to 4, characterized in that: the limiting mechanism also comprises a front and rear cylinder (7) of the limiting assembly, a front and rear guide rail (9) of the limiting assembly, a left and right guide rail bearing platform (16), a left and right guide rail (10) of the limiting assembly and a left and right cylinder (11) of the limiting assembly; the front and rear air cylinders (7) of the limiting assembly and the left and right air cylinders (11) of the limiting assembly are respectively connected with the controller, and the air cylinders are controlled to act through the controller; the front and rear air cylinders (7) of the limiting assembly and the front and rear guide rails (9) of the limiting assembly are respectively arranged on the workbench (15), the left and right guide rail bearing platforms (16) are supported on the front and rear guide rails (9) of the limiting assembly, the left and right guide rail bearing platforms (16) are connected with the front and rear air cylinders (7) of the limiting assembly, and the front and rear air cylinders (7) of the limiting assembly can drive the left and right guide rail bearing platforms (16) to move back and forth along the front and rear guide rails (9) of the limiting assembly and move to preset front and rear fixed positions; guide rail (10) about the spacing subassembly and cylinder (11) about the spacing subassembly all install on control guide rail cushion cap (16), spacing subassembly (8) bearing be in guide rail (10) about the spacing subassembly, and with spacing subassembly about cylinder (11) be connected, cylinder (11) can drive spacing subassembly (8) edge about the spacing subassembly guide rail (10) are controlled and are removed, remove to the fixed position about preset, spacing subassembly (8) are used for the shift position of spacing slider assembly (14).
CN201910180362.6A 2019-03-11 2019-03-11 Full-automatic press-fitting machine for spring and sliding block assembly in vehicle wire-controlled gear shifter Active CN110052808B (en)

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CN201910180362.6A CN110052808B (en) 2019-03-11 2019-03-11 Full-automatic press-fitting machine for spring and sliding block assembly in vehicle wire-controlled gear shifter

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CN110052808B true CN110052808B (en) 2021-04-16

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203266068U (en) * 2013-05-16 2013-11-06 瀚鹏龙(上海)自动化设备有限公司 Automobile seat clamp spring pressing equipment
CN104690535A (en) * 2015-01-12 2015-06-10 杭州沃镭智能科技股份有限公司 Diaphragm press-fitting method for vacuum booster production line
CN206169597U (en) * 2016-11-01 2017-05-17 耀普科技(苏州)有限公司 Manual gear shifter assembly fitting work station
CN107309634A (en) * 2017-05-24 2017-11-03 苏州博众精工科技有限公司 Spring spinning machine
CN206779861U (en) * 2017-05-31 2017-12-22 宁波考比锐特汽车科技有限公司 The riveting device of oil cylinder and housing
CN207223337U (en) * 2017-09-04 2018-04-13 中国科学院沈阳自动化研究所 A kind of automobile gear shift base assembles device
CN208117674U (en) * 2018-03-12 2018-11-20 上汽通用五菱汽车股份有限公司 Engine hold-down mechanism and assembly device
CN108880133A (en) * 2018-07-09 2018-11-23 昆山睿唯景汽车科技有限公司 Motor worm assembling device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203266068U (en) * 2013-05-16 2013-11-06 瀚鹏龙(上海)自动化设备有限公司 Automobile seat clamp spring pressing equipment
CN104690535A (en) * 2015-01-12 2015-06-10 杭州沃镭智能科技股份有限公司 Diaphragm press-fitting method for vacuum booster production line
CN206169597U (en) * 2016-11-01 2017-05-17 耀普科技(苏州)有限公司 Manual gear shifter assembly fitting work station
CN107309634A (en) * 2017-05-24 2017-11-03 苏州博众精工科技有限公司 Spring spinning machine
CN206779861U (en) * 2017-05-31 2017-12-22 宁波考比锐特汽车科技有限公司 The riveting device of oil cylinder and housing
CN207223337U (en) * 2017-09-04 2018-04-13 中国科学院沈阳自动化研究所 A kind of automobile gear shift base assembles device
CN208117674U (en) * 2018-03-12 2018-11-20 上汽通用五菱汽车股份有限公司 Engine hold-down mechanism and assembly device
CN108880133A (en) * 2018-07-09 2018-11-23 昆山睿唯景汽车科技有限公司 Motor worm assembling device

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