CN110052344A - The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation - Google Patents

The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation Download PDF

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Publication number
CN110052344A
CN110052344A CN201810926099.6A CN201810926099A CN110052344A CN 110052344 A CN110052344 A CN 110052344A CN 201810926099 A CN201810926099 A CN 201810926099A CN 110052344 A CN110052344 A CN 110052344A
Authority
CN
China
Prior art keywords
spray painting
control
ring
module
annular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810926099.6A
Other languages
Chinese (zh)
Inventor
高翔
宋微浪
熊胜源
黄雄涛
蒋庆云
李朝辉
李想
徐育福
李康
林君毅
刘巧妹
张正中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Fujian Electric Power Co Ltd
Maintenance Branch of State Grid Fujian Electric Power Co Ltd
Original Assignee
State Grid Fujian Electric Power Co Ltd
Maintenance Branch of State Grid Fujian Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by State Grid Fujian Electric Power Co Ltd, Maintenance Branch of State Grid Fujian Electric Power Co Ltd filed Critical State Grid Fujian Electric Power Co Ltd
Priority to CN201810926099.6A priority Critical patent/CN110052344A/en
Publication of CN110052344A publication Critical patent/CN110052344A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/085Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
    • B05B12/087Flow or presssure regulators, i.e. non-electric unitary devices comprising a sensing element, e.g. a piston or a membrane, and a controlling element, e.g. a valve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads

Abstract

The present invention relates to a kind of automatic devices of vertical frames anti-corrosion spray painting work in achievable substation, it is characterised in that: including hanging ring, hanging ring supports bar, anchor ear, annular adjustable spray painting head, control ring, stepper motor and paint pipeline;The hanging ring is connect by hanging ring supports bar with anchor ear;The anchor ear is for being fixed on vertical configuration to be painted;It is provided with pulley inside the hanging ring and inside control ring, and the wirerope for being used for the adjustable spray painting head of stationary annular is each passed through to the pulley of hanging ring and control ring;The stepper motor setting, for driving the pulley rotation in control ring, drives wirerope movement on the outside of control ring;The paint pipeline both ends are separately connected control ring and the adjustable spray painting head of annular.The configuration of the present invention is simple, it is easy to use, the labor intensity artificially cleaned can be substantially reduced, the insecurity factor for operation of ascending a height is reduced.

Description

The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation
Technical field
The present invention relates to a kind of automatic devices of vertical frames anti-corrosion spray painting work in achievable substation.
Background technique
Substation plays the role of " energy source main artery " in socio-economic development, and importance is self-evident.But Many external factor such as maritime provinces moisture is heavy, corrosiveness of the environment is high, typhoon is multiple are limited by, equipment frame is easy in substation Corrosion.Anti-corrosion spray painting processing manually is carried out to equipment frame currently, taking.
By way of existing artificial anti-corrosion spray painting, ascend a height the security risk of operation there are personnel, and economic benefit is not Good, there is also the incomplete risks of the spray painting of anti-corrosion caused by artificial carelessness.
Summary of the invention
In view of this, the purpose of the present invention is to provide vertical frames anti-corrosion spray painting work in a kind of achievable substation Automatic device is ascended a height the security risk of operation, and economic benefit in a manner of solving existing artificial anti-corrosion spray painting there are personnel Bad, there is also the incomplete problems of the spray painting of anti-corrosion caused by artificial carelessness.
The present invention is implemented with the following technical solutions to achieve the above object:
The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation, including hanging ring, hanging ring supports bar, embrace Hoop, annular adjustable spray painting head, control ring, stepper motor and paint pipeline;The hanging ring is connect by hanging ring supports bar with anchor ear; The anchor ear is for being fixed on vertical configuration to be painted;It is provided with pulley inside the hanging ring and inside control ring, and The wirerope for being used for the adjustable spray painting head of stationary annular is each passed through to the pulley of hanging ring and control ring;Stepper motor setting with On the outside of control ring, for driving the pulley rotation in control ring, wirerope movement is driven;The paint pipeline both ends are separately connected Control ring and the adjustable spray painting head of annular.
Further, storage paint can and air compressor machine are additionally provided with inside the control ring, it is for providing paint and logical by painting Paint pipeline is crossed to send to annular spray painting head.
Further, the speed for controlling the adjustable spray painting head of annular or more speed is additionally provided with inside the control ring, And how many control devices is measured in spray head spray painting.
Further, the control device includes control module, input module, display module, infrared remote receiver, motor control Molding block and drive module, the control module respectively with input module, display module, motor control module, infrared remote receiver It is separately connected with drive module.
Further, the use TMS320F28027 of the control module.
Further, microswitch is provided on the downside of the hanging ring and on the upside of control ring.
Further, in a kind of achievable substation vertical frames anti-corrosion spray painting work automatic device controlling party Method, it is characterised in that: the following steps are included:
Step S1: spray painting parameter is inputted by input module, and is sent to control module;
Step S2: control module according to the spray painting parameter of input and the input data of microswitch, to motor control module and Drive module is controlled;
Step S3: the adjustable spray painting head of motor module control annular speed up and down, drive module control spray head spray painting amount number, in fact Existing auto spray painting.
Compared with the prior art, the invention has the following beneficial effects:
1. the uniformity coefficient, close that annular spray painting head of the invention substantially increases metal frame lacquer painting to the spray painting of metal frame Degree.And it can satisfy different metal framework to painting thickness, the requirement of density.
2. painting process automation of the present invention: inputting size, the requirement to lacquer painting etc. of vertical frames by input module Data can be realized automation spray painting by control module, be not necessarily to manual intervention, guarantee lacquer painting quality.If need to be to partial region Reinforce spray painting, also manually controllable spray painting.
3. the circle diameter of the adjustable spray painting head of annular of the invention is adjustable, it can be adapted for various sizes of vertical frames;Spray Head is replaceable, can meet multiple spraying painting demand.By accessory module, realizes that accessory replaces summary, effectively extend whole dress Set service life.
Detailed description of the invention
Fig. 1 is structure of the invention schematic diagram;
Fig. 2 is wirerope connection schematic diagram of the present invention;
Fig. 3 is circuit diagram of the present invention;
In figure: 1- hanging ring, 2- hanging ring supports bar, 3- anchor ear, 4- pulley, 5- wirerope, 6- vertical frames to be painted, 7- annular can Spray painting head, 8- control ring, 9- stepper motor, 10- is adjusted to paint pipeline.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and embodiments.
Please referring to Fig. 1, the present embodiment provides a kind of automatic dresses of vertical frames anti-corrosion spray painting work in achievable substation It sets, it is characterised in that: including hanging ring 1, hanging ring supports bar 2, anchor ear 3, annular adjustable spray painting head 7, control ring, stepper motor and oil Qi Guanlu;Hanging ring is connect by hanging ring supports bar with anchor ear;Anchor ear is for being fixed on vertical configuration to be painted;Inside hanging ring Be provided with pulley inside control ring, and the wirerope that will be used for the adjustable spray painting head of stationary annular is each passed through hanging ring and control The pulley of ring;Stepper motor setting, for driving the pulley rotation in control ring, drives wirerope movement on the outside of control ring; Storage paint can and air compressor machine are additionally provided with inside control ring;Paint pipeline both ends are separately connected air compressor machine and annular inside control ring Adjustable spray painting head.
In order to allow those skilled in the art to better understand technical solution of the present invention, below in conjunction with embodiment of the present invention Schematic diagram describes to working principle of the present invention in detail.
Embodiment 1:
The automatic device of the present embodiment vertical frames anti-corrosion spray painting, including hanging ring 1, hanging ring supports bar 2, anchor ear 3, pulley 4, steel wire Rope 5, annular adjustable spray painting head 7, control ring 8, stepper motor 9, paint pipeline 10.
When carrying out spray painting work:
Anchor ear 3 is locked in the vertical frames 6 for needing to paint.Hanging ring supports bar (2) is fixed on anchor ear by bolt, it Hanging ring 1 is made afterwards to be fixed by bolts to 2 top of hanging ring supports bar.The wirerope 5 for being fixed with the adjustable spray painting head 7 of annular is worn respectively The pulley 4 of crossing hanging ring 1 and control ring 8, the length according to the length adjustment wirerope of framework.Installing confirm wirerope It is parallel with vertical frames 6 uniform to guarantee to paint.
The up and down motion of annular spray painting head 7 mainly drives control ring 8 by the stepper motor 9 being mounted in control ring 8 Interior pulley 4 rotates, and wirerope is driven to move up and down, and drives fixed annular spray painting about 7 head fortune on a steel cord with this It is dynamic.
Spray painting module mainly includes storage paint can, air compressor machine, paint pipeline 10, the annular spray painting several parts of head 7.Storage paint Tank, air compressor machine are installed in inside control ring 8, protect two components not sensitive for damages.Main working principle is: control module Air compressor machine is directly connected to by drive module, controls the watt level of air compressor machine by parameters, and air compressor machine is suppressed, utilized Paint is sent the spray head to annular spray painting head to spray by air by the paint stored up inside paint can by paint pipeline, realizes the function of spray painting Energy.The watt level of air compressor machine determines the size of sprinkler pressure.Different paints have Different Effects requirement to sprinkler pressure.
The annular spray painting circle diameter of head 7 of the present embodiment is adjustable, can be applicable in the vertical frames of different dimensions, spray head can replace It changes, meets different spray painting demands.Adjustable about the 4 spray painting head of annular can be controlled by the control module inside control ring 6 simultaneously The speed of speed and the number of spray head spray painting amount, meet requirement of the different frameworks to painting quality.
The control device of the present embodiment setting includes control module, input module, display module, infrared remote receiver, motor Control module and drive module, the control module respectively with input module, display module, motor control module, infrared receiver Device and drive module are separately connected.Control mode there are two types of gathering around:
1. manually controlling, i.e., spray painting is directly controlled by infrared remote control.
2. automatically controlling, every spray painting parameter is inputted by input module, auto spray painting is realized by control module.
Control module of the present invention uses TMS320F28027;It is provided with the fine motion of judgement annular spray painting head up and down motion position (LX-44) is switched when annular spray painting head first upper movement, when the microswitch on shape spray painting head top encounters hanging ring, i.e. judgement reaches Top, similarly during downlink, microswitch is touched to bottom surface, i.e. judgement reaches bottom.
Input parameter (number, the cephalomotor speed of annular spray painting including spray painting)
By the operation of master chip, controls l298n motor control module control stepper motor and move up and down and control stepping electricity The speed point that machine moves up and down.The Air Compressor Equipment of spray-painting plant is driven to paint by drive module (3M2280H).Display Module (1602A-5v) display is mainly responsible for the parameter of the every spray painting of display and the progress for project of painting.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with Modification, is all covered by the present invention.

Claims (7)

1. the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation, it is characterised in that: including hanging ring, hang Ring support rod, anchor ear, annular adjustable spray painting head, control ring, stepper motor and paint pipeline;The hanging ring passes through hanging ring supports bar It is connect with anchor ear;The anchor ear is for being fixed on vertical configuration to be painted;It is all provided with inside the hanging ring and inside control ring It is equipped with pulley, and the wirerope for being used for the adjustable spray painting head of stationary annular is each passed through to the pulley of hanging ring and control ring;The step Into motor setting on the outside of control ring, for driving the pulley rotation in control ring, wirerope movement is driven;The paint pipeline Both ends are separately connected control ring and the adjustable spray painting head of annular.
2. the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation according to claim 1, It is characterized in that: being additionally provided with storage paint can and air compressor machine inside the control ring, for providing paint and paint being passed through fluid hose It send to annular spray painting head on road.
3. the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation according to claim 1, It is characterized in that: being additionally provided with the speed and spray head for controlling the adjustable spray painting head of annular or more speed inside the control ring How many control devices is measured in spray painting.
4. the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation according to claim 3, Be characterized in that: the control device include control module, input module, display module, infrared remote receiver, motor control module and Drive module, the control module respectively with input module, display module, motor control module, infrared remote receiver and driving mould Block is separately connected.
5. the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation according to claim 4, Be characterized in that: the control module uses TMS320F28027.
6. the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation according to claim 4, It is characterized in that: being provided with microswitch on the downside of the hanging ring and on the upside of control ring.
7. the control of the automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation according to claim 6 Method processed, it is characterised in that: the following steps are included:
Step S1: spray painting parameter is inputted by input module, and is sent to control module;
Step S2: control module according to the spray painting parameter of input and the input data of microswitch, to motor control module and Drive module is controlled;
Step S3: the adjustable spray painting head of motor module control annular speed up and down, drive module control spray head spray painting amount number, in fact Existing auto spray painting.
CN201810926099.6A 2018-08-15 2018-08-15 The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation Pending CN110052344A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810926099.6A CN110052344A (en) 2018-08-15 2018-08-15 The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810926099.6A CN110052344A (en) 2018-08-15 2018-08-15 The automatic device of vertical frames anti-corrosion spray painting work in a kind of achievable substation

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112892909A (en) * 2021-02-08 2021-06-04 甘肃建投科技研发有限公司 Assembled steel construction fire retardant coating evenly sprays device

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Publication number Priority date Publication date Assignee Title
JPH1157585A (en) * 1997-08-20 1999-03-02 Yaskawa Electric Corp Constant liquid feeder
US6820828B1 (en) * 2002-10-23 2004-11-23 Arnold J Greenwalt Circle irrigation chemical application
CN2682148Y (en) * 2004-04-06 2005-03-02 王志文 Automatic plastering machine
CN103276882A (en) * 2013-06-18 2013-09-04 济南蓝海传动机械有限公司 Multifunctional automatic wall-face trowelling machine
CN203664096U (en) * 2013-12-10 2014-06-25 山东蓬翔汽车有限公司 Automatic paint spraying equipment
CN204326675U (en) * 2014-10-27 2015-05-13 无锡华东锌盾科技有限公司 A kind of anticorrosion transformer substation framework
CN105317201A (en) * 2015-10-30 2016-02-10 武汉科技大学 Building surface spray painting robot
CN205242971U (en) * 2015-10-30 2016-05-18 武汉科技大学 Machine of smearing is spouted to manipulator formula for building
CN205904023U (en) * 2016-07-01 2017-01-25 汤阴县华宜家机械制造有限公司 Automatic spraying machine
CN107700807A (en) * 2017-10-11 2018-02-16 温州瓯建建筑工程有限公司 The intelligent spraying equipment and its spraying method of a kind of external wall wall
CN207419974U (en) * 2017-08-15 2018-05-29 皆爱西(上海)节能环保工程股份有限公司 A kind of automatic spray apparatus of coating for wall surface

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1157585A (en) * 1997-08-20 1999-03-02 Yaskawa Electric Corp Constant liquid feeder
US6820828B1 (en) * 2002-10-23 2004-11-23 Arnold J Greenwalt Circle irrigation chemical application
CN2682148Y (en) * 2004-04-06 2005-03-02 王志文 Automatic plastering machine
CN103276882A (en) * 2013-06-18 2013-09-04 济南蓝海传动机械有限公司 Multifunctional automatic wall-face trowelling machine
CN203664096U (en) * 2013-12-10 2014-06-25 山东蓬翔汽车有限公司 Automatic paint spraying equipment
CN204326675U (en) * 2014-10-27 2015-05-13 无锡华东锌盾科技有限公司 A kind of anticorrosion transformer substation framework
CN105317201A (en) * 2015-10-30 2016-02-10 武汉科技大学 Building surface spray painting robot
CN205242971U (en) * 2015-10-30 2016-05-18 武汉科技大学 Machine of smearing is spouted to manipulator formula for building
CN205904023U (en) * 2016-07-01 2017-01-25 汤阴县华宜家机械制造有限公司 Automatic spraying machine
CN207419974U (en) * 2017-08-15 2018-05-29 皆爱西(上海)节能环保工程股份有限公司 A kind of automatic spray apparatus of coating for wall surface
CN107700807A (en) * 2017-10-11 2018-02-16 温州瓯建建筑工程有限公司 The intelligent spraying equipment and its spraying method of a kind of external wall wall

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112892909A (en) * 2021-02-08 2021-06-04 甘肃建投科技研发有限公司 Assembled steel construction fire retardant coating evenly sprays device

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Application publication date: 20190726

RJ01 Rejection of invention patent application after publication