CN110049621B - PCBA manufacturing service method - Google Patents
PCBA manufacturing service method Download PDFInfo
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- CN110049621B CN110049621B CN201910347068.XA CN201910347068A CN110049621B CN 110049621 B CN110049621 B CN 110049621B CN 201910347068 A CN201910347068 A CN 201910347068A CN 110049621 B CN110049621 B CN 110049621B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention provides a PCBA manufacturing service method, which relates to the technical field of PCBA production and comprises the steps of obtaining main material information, assembling the main material, labeling the main material, IC programming, distributing engineering auxiliary materials, shaping materials, feeding a fixture, testing furnace temperature and PBCA production.
Description
Technical Field
The invention relates to the technical field of PCBA production, in particular to a PCBA manufacturing service method.
Background
In the manufacturing process of the PCBA, besides a main process, the complete manufacturing can be realized only by matching a plurality of offline branch processes, such as labeling, IC programming, engineering auxiliary material receiving, material shaping processing, clamp configuration, first part confirmation and the like.
Disclosure of Invention
In view of the above, an object of the present invention is to provide a PCBA manufacturing service method, which monitors a branch flow of a PCBA, so as to solve the technical problems in the prior art that data cannot be managed and traced in the production of the PCBA, and hidden quality hidden troubles cannot be checked.
In a first aspect, an embodiment of the present invention provides a PCBA manufacturing service method, including:
acquiring the model of a PCBA product, and establishing a main production flow and main material information of the PCBA product based on the model of the PCBA product;
sending a main material assembly instruction to a PCBA production line according to the main material information;
after the main material assembly is finished, acquiring main material assembly finishing information sent by a PCBA production line;
after the main material assembly end information is obtained, a main material labeling instruction is sent to enable the PCBA production line to perform labeling identification on the main material;
receiving a main material labeling end instruction and sending an IC programming instruction so that the PCBA production line writes a preset program into an IC chip;
receiving an IC programming end instruction and sending an engineering auxiliary material distribution instruction so that the PCBA production line assembles engineering auxiliary materials required in the production process of PCBA products;
after receiving an engineering auxiliary material distribution instruction, sending a material shaping instruction to enable the PCBA production line to process the main material so that the shape of the main material is matched with that of the PCBA product;
after a material shaping finishing instruction is received, a clamp on-line instruction is sent so that the PCBA production line can obtain and assemble the clamps required for producing the PCBA product;
after receiving a clamp online ending instruction, sending a furnace temperature test instruction to judge whether the PCBA production line meets the process requirements for producing the PCBA product;
and if so, producing the PCBA product.
With reference to the first aspect, an embodiment of the present invention provides a first possible implementation manner of the first aspect, where the step of sending a main material labeling instruction after obtaining the main material delivery end information so that a PCBA production line performs labeling identification on a main material includes:
establishing a main material labeling order;
acquiring a PCBA labeling template based on the PCBA product model and loading the PCBA labeling template into the main material labeling order;
based on the main material labeling order, instructing the PCBA production line to perform labeling identification on the main material;
closing the main material labeling order.
With reference to the first aspect, an embodiment of the present invention provides a second possible implementation manner of the first aspect, where the step of receiving a host material labeling end instruction and sending an IC programming instruction to make the PCBA production line write a preset program into an IC chip includes:
generating an IC programming order;
acquiring an IC programming template based on the PCBA product model and loading the IC programming template into the IC programming order;
based on the IC programming order, instructing the PCBA production line to write the preset program into the IC chip;
closing the IC programming order.
With reference to the first aspect, an embodiment of the present invention provides a third possible implementation manner of the first aspect, where the step of receiving an IC programming end instruction and sending an engineering auxiliary material distribution instruction to enable the PCBA production line to assemble engineering auxiliary materials required in a PCBA product production process includes:
generating an engineering auxiliary material distribution order;
acquiring an engineering auxiliary material distribution template based on the PCBA product model and loading the engineering auxiliary material distribution template into the engineering auxiliary material distribution order;
commanding the PCBA production line to carry out engineering auxiliary material distribution on engineering auxiliary materials based on the engineering auxiliary material distribution order;
and closing the engineering auxiliary material distribution order.
With reference to the first aspect, an embodiment of the present invention provides a fourth possible implementation manner of the first aspect, where after receiving an engineering auxiliary material distribution instruction, the step of sending a material shaping instruction to enable the PCBA production line to process the main material so that the shape of the main material is adapted to the PCBA product includes;
generating a material shaping order;
acquiring a material shaping instruction template based on the PCBA product model and loading the material shaping instruction template into the material shaping order;
based on a material shaping order, commanding the PCBA production line to shape PCBA materials, wherein the shape of the main material is matched with that of the PCBA product;
closing the material shaping order.
With reference to the first aspect, an embodiment of the present invention provides a fifth possible implementation manner of the first aspect, where after receiving the material shaping end instruction, the step of sending a fixture on-line instruction to enable the PCBA production line to obtain and assemble fixtures required for producing the PCBA product includes:
generating an online order of the clamp;
acquiring a fixture online template based on the PCBA product model and loading the fixture online template on a fixture online order;
based on the online order of the fixture, commanding the PCBA production line to assemble the fixture;
and closing the online order of the clamp.
With reference to the first aspect, an embodiment of the present invention provides a sixth possible implementation manner of the first aspect, where after receiving an on-line end instruction of a fixture, the step of sending a furnace temperature test instruction to determine whether the PCBA production line meets the process requirements for producing the PCBA product includes:
generating a furnace temperature test order;
acquiring an oven temperature test template based on the PCBA product model and loading the oven temperature test template in the oven temperature test order;
based on the furnace temperature test order, instructing the PCBA production line to test the furnace temperature to judge whether the furnace temperature meets the process requirement for producing the PCBA product;
if so, closing the furnace temperature test order;
if not, adjusting the furnace temperature until the furnace temperature meets the production process requirements of the PCBA product.
With reference to the first aspect, an embodiment of the present invention provides a seventh possible implementation manner of the first aspect, where the method further includes:
detecting the first PCBA product produced by the PCBA production line and judging whether the first PCBA product is qualified;
if the first PCBA product is qualified, producing the PCBA product;
and if the first PCBA product is unqualified, adjusting the technological parameters of the PCBA production line.
With reference to the first aspect, an embodiment of the present invention provides an eighth possible implementation manner of the first aspect, where the method further includes:
monitoring the PCBA production line and the product quality of the PCBA product;
the step of supervising the product quality of the PCBA production line and the PCBA product comprises:
and when the PCBA product reaches a preset number within preset time or reaches a preset number, detecting the PCBA product in the PCBA production line and/or detecting the PCBA product produced.
With reference to the first aspect, an embodiment of the present invention provides a ninth possible implementation manner of the first aspect, where the method further includes:
processing tin slag generated in the production process of the PCBA;
the step of treating the tin dross generated in the production process of the PCBA comprises the following steps:
and when the preset time is reached or the PCBA product reaches the preset number, treating tin slag generated in the PCBA production process.
The embodiment of the invention has the following beneficial effects: the invention provides a PCBA manufacturing service method, which comprises the steps of obtaining the model number of a PCBA product, and establishing a main production flow and main material information of the PCBA product based on the model number of the PCBA product; sending a main material assembly instruction to a PCBA production line according to the main material information; after the main material assembly is finished, acquiring main material assembly finishing information sent by a PCBA production line; after acquiring the main material assembly end information, sending a main material labeling instruction to enable a PCBA production line to perform labeling identification on the main material; receiving a main material labeling end instruction and sending an IC programming instruction so that a PCBA production line writes a preset program into an IC chip; receiving an IC programming end instruction and sending an engineering auxiliary material distribution instruction so that the PCBA production line distributes engineering auxiliary materials required in the production process of the PCBA product; after receiving an engineering auxiliary material distribution instruction, sending a material shaping instruction to enable a PCBA production line to process a main material so that the shape of the main material is matched with a PCBA product; after a material shaping finishing instruction is received, a clamp on-line instruction is sent so that a PCBA production line can obtain and assemble clamps required for producing PCBA products; after receiving a clamp online ending instruction, sending a furnace temperature test instruction to judge whether the PCBA production line meets the process requirements for producing PCBA products; if yes, producing PCBA product. The invention builds the following sub-processes in the main production process: the method comprises the following steps of main material labeling, IC programming, engineering auxiliary material distribution, material shaping, fixture online testing and furnace temperature testing, and a linkage mechanism is formed by establishing orders and a main process in each sub-process. By the PCBA manufacturing service method provided by the invention, workers can monitor each service flow, so that all service flows are digitalized, data in the PCBA production process can be collected in real time, the monitoring cost of the PCBA production flow is reduced, the main flow is fully supported, the production efficiency of the PCBA production is improved, and the technical problems that the data cannot be managed and traced back and hidden quality hidden troubles cannot be checked in the PCBA production in the prior art are solved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow diagram illustrating an embodiment of the present invention for providing PCBA production services;
fig. 2 is a flow chart of a main material labeling process according to an embodiment of the present invention;
FIG. 3 is a flowchart of IC programming according to an embodiment of the present invention;
fig. 4 is a process of distributing engineering auxiliary materials according to an embodiment of the present invention;
FIG. 5 is a flow chart of material shaping provided by an embodiment of the present invention;
FIG. 6 is a flowchart of an on-line process of a fixture according to an embodiment of the present invention;
FIG. 7 is a flowchart of a furnace temperature test provided by an embodiment of the present invention;
FIG. 8 is a flow chart of a first test provided by the present invention;
FIG. 9 is a flow chart of one embodiment provided by the present invention;
FIG. 10 is a flow chart of another embodiment provided by the present invention;
FIG. 11 is a flow chart of the process of the tin dross in the production line of PCBA provided by the invention.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
At present, in the manufacturing process of the PCBA, except a main process controlled by an MES system, numerous off-line branch processes are manually operated based on paper records, timely data summarization and status report cannot be realized, the monitoring of each branch process is seriously delayed, a blind spot exists in the process, a large amount of manpower is required to be input for manual data recording, data summarization and report compilation, the cost of the process monitoring is extremely high, the efficiency is low, the effect is poor, the process monitoring blind spot is out of control frequently, and serious quality problems are caused.
The invention provides a PCBA manufacturing service method, which has the core idea that a service flow is carried in a main flow of a production system, so that the real-time monitoring of the PCBA production is realized, meanwhile, each sub-flow adopts an order form and is linked with the main flow, data in the PCBA production process can be obtained through each sub-flow, the complicated data acquisition and summarization work of workers is omitted, and the efficiency is improved.
Based on this, in order to facilitate understanding of the present embodiment, first, a PCBA manufacturing service method disclosed in the present embodiment will be described in detail:
the first embodiment is as follows:
in the embodiment of the invention, an MES system is mounted at a server end, a PCBA production line control terminal is arranged at a PCBA production line end, the operation of the PCBA production line can be controlled, and specifically, as shown in fig. 1, the method comprises the following steps:
s101: acquiring the model of the PCBA product, and establishing a main production process and main material information of the PCBA product based on the model of the PCBA product;
the main purpose of S101 is to build a main flow of PCBA production, specifically, the server side obtains a PCBA product model, the server side obtains a BOM bill of materials for producing PCBA products based on the product model by carrying an MES system, and the server side obtains the BOM bill of materials to obtain main material information;
further, the main material information comprises materials required for producing PCBA (printed circuit board assembly), such as a PCB (printed circuit board), an IC (integrated circuit) chip, a capacitor and a resistor;
after the step of S101 is performed, the step of S102 is performed: sending a main material assembly instruction to a PCBA production line according to the main material information;
specifically, the server side sends a main material assembly instruction to the PCBA production line control terminal based on the BOM list;
after the step of S102 is performed, the steps performed are S103: after the main material assembly is finished, acquiring main material assembly finishing information sent by a PCBA production line;
specifically, after the main material assembly is finished, the PCBA production line control terminal feeds back main material distribution finishing information to the server side, and the server side acquires the main material assembly finishing information;
after the step of S103 is executed, the step of S104 is executed, namely, after the information of assembling end of the main material is obtained, a main material labeling instruction is sent to the production line so that the PCBA production line can perform labeling identification on the main material;
specifically, after the server end receives main material assembly end information sent by the PCBA production line control terminal, the PCBA production line control terminal sends a main material labeling instruction, and the main material labeling instruction is used for labeling and identifying main materials and is convenient for managing the main materials of workers;
preferably, as shown in fig. 2, the step of step S104 includes:
s201: establishing a main material labeling order;
s202: acquiring a PCBA labeling template based on the PCBA product model and loading the PCBA labeling template into a main material labeling order;
the method comprises the following steps that a server side acquires a PCBA production labeling template, and the PCBA production labeling template is arranged in the server side in advance;
s203: based on the main material labeling order, instructing a PCBA production line to perform labeling identification on the main material;
the server side can call a PCBA labeling template according to the PCBA product model and load the PCBA labeling template into a main material labeling order, and the server side sends the main material labeling order to a PCBA production line control terminal and controls the PCBA production line to perform labeling identification on a main material through the PCBA production line control terminal;
s204: closing the main material labeling order;
after the step of S104 is performed, the step of S105 is performed: receiving a main material labeling end instruction and sending an IC programming instruction so that a PCBA production line writes a preset program into an IC chip;
specifically, in this embodiment, before the PCBA is mounted, the preset program needs to be written into the IC chip, as shown in fig. 3, the step S105 specifically includes:
s301: generating an IC programming order;
s302: acquiring an IC programming template based on the PCBA product model and loading the IC programming template into an IC programming order;
s303: based on the IC programming order, instructing a PCBA production line to write a preset program into an IC chip;
in this embodiment, the server calls an IC programming template based on the PCBA product model and loads the IC programming template into the IC programming order, the server sends the IC programming order to the PCBA production line control terminal, and the PCBA production line control terminal sends the IC programming order to the PCBA production line control terminal and writes a preset program into the IC chip through the PCBA production line control terminal;
s304: closing the IC programming order;
after the step of S105 is performed, the step of S106 is performed: receiving an IC programming end instruction and sending an engineering auxiliary material distribution instruction so that the PCBA production line distributes engineering auxiliary materials required in the production process of the PCBA product;
specifically, as shown in fig. 4, step S106 includes:
s401: generating an engineering auxiliary material distribution order;
s402: acquiring an engineering auxiliary material distribution template based on the PCBA product model and loading the engineering auxiliary material distribution template into an engineering auxiliary material distribution order;
s403: commanding a PCBA production line to carry out engineering auxiliary material distribution on engineering auxiliary materials based on an engineering auxiliary material distribution order;
it should be noted that, in this embodiment, the server establishes an engineering auxiliary material distribution order and obtains an engineering auxiliary material distribution order template based on the model of the PCBA product, the server loads the engineering auxiliary material template into the engineering auxiliary material distribution order, the server sends the engineering auxiliary material distribution order to the PCBA production line control terminal and distributes auxiliary materials required in the production process of the PCBA through the PCBA production line control terminal, and the PCBA engineering auxiliary materials include all auxiliary materials required in the production process of the PCBA such as solder paste;
s404: closing the distribution order of the engineering auxiliary materials;
after the step of S106 is performed, the step of S107 is performed: after receiving an engineering auxiliary material distribution instruction, sending a material shaping instruction to enable a PCBA production line to process a main material so that the shape of the main material is matched with a PCBA product;
specifically, as shown in fig. 5, step S107 includes:
s501: generating a material shaping order;
s502: acquiring a material shaping template based on the model of the PCBA product and loading the material shaping template into a material shaping order;
s503: based on the material shaping order, commanding a PCBA production line to shape the PCBA material to enable the shape of the main material to be matched with the PCBA product;
it should be noted that, in this embodiment, based on the actual PCBA production situation, the shapes of some main materials need to be modified, for example, appropriate modification is performed on the pins of the diodes, and the shapes of the resistors and capacitors are adaptively adjusted so that the shapes of the main materials are adapted to the PCBA product;
preferably, the server side establishes a material shaping order, acquires a material shaping template based on the model of the PCBA product and loads the material shaping template into the material shaping order, and issues the material shaping order to the PCBA production line control terminal and controls the PCBA production line to shape the PCBA material to enable the shape of the main material to be matched with the PCBA product;
s504: closing the material shaping order;
after the step of S107 is performed, the step of S108 is performed: after a material shaping finishing instruction is received, a clamp on-line instruction is sent so that a PCBA production line can obtain and assemble clamps required for producing PCBA products;
specifically, as shown in fig. 6, the step S108 includes:
s601: generating an online order of the clamp;
s602: acquiring a fixture online template based on the PCBA product model and loading the fixture online template on a fixture online order;
s603: based on the online order of the fixture, commanding a PCBA production line to assemble the fixture;
preferably, the server terminal establishes a fixture online order and calls a fixture online template according to the model of the PCBA product, the server loads the fixture online template into the fixture online order, issues the fixture online order to the PCBA production line control terminal and controls the PCBA production line to assemble the fixtures required in the PCBA production process through the PCBA production line control terminal;
step S604: closing the online order of the clamp;
after the step of step S108 is performed, the step of S109 is performed: after receiving a clamp online ending instruction, sending a furnace temperature test instruction to judge whether the PCBA production line meets the process requirements for producing PCBA products;
if yes, go to S1010: producing PCBA products;
if not, go to S1011: adjusting technological parameters of a PCBA production line;
preferably, as shown in fig. 7, the step S109 includes:
s701: generating a furnace temperature test order;
s702: acquiring an oven temperature test template based on the PCBA product model and loading the oven temperature test template in an oven temperature test order;
preferably, the server end establishes an oven temperature test order and calls an oven temperature test template according to the model of the PCBA product to be produced, the server end loads the oven temperature test template into the oven temperature test order, and the server end sends the oven temperature test order to the PCBA production line control terminal and controls the PCBA production line to test the oven temperature through the PCBA production line control terminal;
s703: based on the furnace temperature test order, instructing a PCBA production line to test the furnace temperature to judge whether the furnace temperature meets the process requirement for producing PCBA products;
if the process requirement is satisfied, execute S704: closing the furnace temperature test order;
if the process requirement is not satisfied, executing S705: and adjusting the furnace temperature until the furnace temperature meets the production process requirements of the PCBA product.
The service flow of PCBA production is realized through the first embodiment.
Example two:
as shown in fig. 8, in order to further optimize the service flow of PCBA production, a step of detecting a first PCBA product of the PCBA production when the PCBA products are produced in batch is disclosed in the second embodiment of the present invention;
alternatively, S801: detecting a first PCBA product produced by a PCBA production line and judging whether the first PCBA product is qualified;
further, the step S801 includes:
s802: establishing a first detection order;
s803: acquiring a first piece detection template based on the PCBA product model and loading the first piece detection template to a first piece detection order;
s804: ordering the first PCBA product produced by the PCBA production line to be detected based on the first detection order;
preferably, the server side establishes a first piece detection order and acquires a first piece detection template based on the model of the PCBA product, the server side loads the first piece detection template into the first piece detection order, and the server side issues the first piece detection order to the PCBA production line control terminal and detects the produced first piece PCBA product through the PCBA production line control terminal to control the PCBA production line;
if the detection is qualified, executing S805: producing a PCBA product;
if the detection is not qualified, executing S806: and adjusting the technological parameters of the PCBA production line.
Example three:
the third embodiment provides a possible implementation mode for monitoring the PCBA production line and the PCBA products in the production process;
when in the production process of the PCBA, the following steps are executed: s901: when reaching a preset time or producing PCBA products to reach a preset number, detecting the PCBA production line and/or detecting the produced PCBA products;
in an embodiment of the present invention, as shown in fig. 9, the step S901 includes: s902: when reaching a preset time or producing PCBA products to reach a preset number of pieces, establishing a detection order of a PCBA production line;
s902: acquiring a PCBA production line detection template based on the PCBA product model and loading the PCBA production line detection template to a PCBA production line detection order;
s903: detecting technological parameters of the PCBA production line based on the PCBA production line order, and judging whether the easily-damaged parts of the PCBA production line meet or not and whether the technological parameters have parameter drift or not based on a detection result;
specifically, in this embodiment, as the PCBA production line works for a long time, drift of process parameters and damage of vulnerable parts in the PCBA production line may be caused, and here, when a preset time is reached or a PCBA product is produced to reach a preset number of pieces, the server establishes a PCBA detection production line order and obtains a PCBA production line detection module based on the PCBA product model, and the server loads the PCBA production line detection module to the PCBA production detection order and performs detection of the PCBA production line through the PCBA production line control terminal;
if yes, go to S904: continuously producing PCBA products;
if not, executing S905: and adjusting the technological parameters of the PCBA production line.
In another embodiment of the present invention, as shown in fig. 10, S901: when reaching the preset time or producing the PCBA product and reaching the preset number of pieces, the step of detecting the PCBA product of the PCBA production line and/or the PCBA product produced comprises the following steps:
s1001: when a preset time is reached or a preset number of PCBA products is produced, establishing a detection order for producing the PCB products;
s1002: acquiring a PCBA product detection template based on the PCBA product model and loading the PCBA product detection template to a PCBA product detection order;
s1003: detecting technological parameters of the PCBA product based on the PCBA product order and judging whether the PCBA product is qualified or not based on a detection result;
preferably, when a preset time is reached or a PCBA product is produced to reach a preset number, the server end establishes a PCBA product detection order and obtains the PCBA product model, the server end obtains a PCBA product detection template based on the PCBA property model and loads the on-line PCBA product detection template to the PCBA product detection order, and the server end issues the PCBA product detection order to a PCBA production line control terminal and instructs the PCBA production line to detect the produced PCBA product through the PCBA production line control terminal;
if the detection is qualified, executing S905: continuously producing PCBA products;
if the detection is not qualified, executing S906: and adjusting the technological parameters of the PCBA production line.
Example four:
the fourth embodiment of the present invention provides an implementation manner of processing solder dross, and specifically, the implementation manner includes S1101: when the preset time is reached or the PCBA product reaches a preset number, tin slag generated in the PCBA production process is treated;
further, as shown in fig. 11, the step S1101 includes:
s1102: when the preset time is reached or the PCBA product reaches the preset number of pieces, establishing a tin dross treatment order;
s1103: acquiring a tin dross treatment template based on the model of the PCBA product and loading tin dross treatment to a PCBA tin dross treatment order;
s1104: ordering a PCBA production line to process the tin dross generated in the PCBA production process based on the tin dross processing order;
s1105: and closing the tin dross processing order.
Unless specifically stated otherwise, the relative steps, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. A PCBA manufacturing service method is applied to a server side and is characterized by comprising the following steps:
acquiring the model of a PCBA product, and establishing a main production flow and main material information of the PCBA product based on the model of the PCBA product;
sending a main material assembly instruction to a PCBA production line according to the main material information;
after the main material assembly is finished, acquiring main material assembly finishing information sent by a PCBA production line;
after the main material assembly end information is obtained, a main material labeling instruction is sent to enable the PCBA production line to perform labeling identification on the main material;
receiving a main material labeling end instruction and sending an IC programming instruction so that the PCBA production line writes a preset program into an IC chip;
receiving an IC programming end instruction and sending an engineering auxiliary material distribution instruction so that the PCBA production line distributes engineering auxiliary materials required in the production process of PCBA products;
after receiving an engineering auxiliary material distribution instruction, sending a material shaping instruction to enable the PCBA production line to process the main material so that the shape of the main material is matched with that of the PCBA product;
after a material shaping finishing instruction is received, a clamp on-line instruction is sent so that the PCBA production line can obtain and assemble the clamps required for producing the PCBA product;
after receiving a clamp online ending instruction, sending a furnace temperature test instruction to judge whether the PCBA production line meets the process requirements for producing the PCBA product;
if yes, producing the PCBA product;
after receiving an engineering auxiliary material distribution instruction, sending a material shaping instruction to enable the PCBA production line to process the main material so that the shape of the main material is matched with that of the PCBA product;
generating a material shaping order;
acquiring a material shaping template based on the PCBA product model and loading the material shaping template into the material shaping order;
based on a material shaping order, commanding the PCBA production line to shape PCBA materials, wherein the shape of the main material is matched with that of the PCBA product;
closing the material shaping order;
after receiving material plastic end instruction, send anchor clamps instruction on-line so that PCBA production line obtains the production the required anchor clamps of PCBA product and the step of assembling includes:
generating an online order of the clamp;
acquiring a fixture online template based on the PCBA product model and loading the fixture online template on a fixture online order;
based on the online order of the fixture, commanding the PCBA production line to assemble the fixture;
and closing the online order of the clamp.
2. The PCBA manufacturing service method according to claim 1, wherein the step of sending a main material labeling instruction after obtaining the main material assembly end information so that the PCBA production line performs labeling identification on a main material comprises the following steps:
establishing a main material labeling order;
acquiring a PCBA labeling template based on the PCBA product model and loading the PCBA labeling template into the main material labeling order;
based on the main material labeling order, instructing the PCBA production line to perform labeling identification on the main material;
closing the main material labeling order.
3. The PCBA manufacturing services method of claim 1, wherein the step of receiving a host material labeling end instruction and sending an IC programming instruction to cause the PCBA production line to write a preset program to an IC chip comprises:
generating an IC programming order;
acquiring an IC programming template based on the PCBA product model and loading the IC programming template into the IC programming order;
based on the IC programming order, instructing the PCBA production line to write the preset program into the IC chip;
closing the IC programming order.
4. The PCBA manufacturing service method as recited in claim 1, wherein the step of receiving an IC programming end instruction and sending an engineering fixture dispensing instruction to cause the PCBA production line to assemble engineering fixtures required in a PCBA product production process comprises:
generating an engineering auxiliary material distribution order;
acquiring an engineering auxiliary material distribution template based on the PCBA product model and loading the engineering auxiliary material distribution template into the engineering auxiliary material distribution order;
commanding the PCBA production line to carry out engineering auxiliary material distribution on engineering auxiliary materials based on the engineering auxiliary material distribution order;
and closing the engineering auxiliary material distribution order.
5. The PCBA manufacturing service method as recited in claim 1, wherein the step of sending a furnace temperature test command to determine whether the PCBA production line meets process requirements for producing the PCBA product after receiving a fixture online end command comprises:
generating a furnace temperature test order;
acquiring an oven temperature test template based on the PCBA product model and loading the oven temperature test template in the oven temperature test order;
based on the furnace temperature test order, instructing the PCBA production line to test the furnace temperature so as to judge whether the furnace temperature meets the process requirement for producing the PCBA product;
if so, closing the furnace temperature test order;
if not, adjusting the furnace temperature until the furnace temperature meets the production process requirements of the PCBA product.
6. The PCBA manufacturing service method as recited in claim 1, the method further comprising:
detecting the first PCBA product produced by the PCBA production line and judging whether the first PCBA product is qualified;
if the first PCBA product is qualified, producing the PCBA product;
and if the first PCBA product is unqualified, adjusting the technological parameters of the PCBA production line.
7. The PCBA manufacturing service method as recited in claim 1, the method further comprising:
monitoring the PCBA production line and the product quality of the PCBA product;
the step of supervising the product quality of the PCBA production line and the PCBA product comprises:
and when the PCBA product reaches a preset number within preset time or reaches a preset number, detecting the PCBA product in the PCBA production line and/or detecting the PCBA product produced.
8. The PCBA manufacturing service method as recited in claim 1, the method further comprising:
processing tin slag generated in the production process of the PCBA;
the step of treating the tin dross generated in the production process of the PCBA comprises the following steps:
and when the preset time is reached or the PCBA product reaches the preset number, treating tin slag generated in the PCBA production process.
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| CN112336172A (en) * | 2020-10-30 | 2021-02-09 | 广州富港万嘉智能科技有限公司 | Method for controlling intelligent cooking equipment to make food, storage medium and intelligent cooking equipment |
| CN113010982B (en) * | 2021-03-30 | 2023-03-24 | 晟通科技集团有限公司 | Lean production method for parts, electronic device, and storage medium |
| CN117474300A (en) * | 2023-12-28 | 2024-01-30 | 无棣源通电子科技有限公司 | Linear scheduling method for pressing process in PCB production |
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