CN110048287A - A kind of connection method of locomotive high-voltage cable connector - Google Patents

A kind of connection method of locomotive high-voltage cable connector Download PDF

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Publication number
CN110048287A
CN110048287A CN201910151502.7A CN201910151502A CN110048287A CN 110048287 A CN110048287 A CN 110048287A CN 201910151502 A CN201910151502 A CN 201910151502A CN 110048287 A CN110048287 A CN 110048287A
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CN
China
Prior art keywords
connector
cable
tension cable
lubricating grease
tension
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910151502.7A
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Chinese (zh)
Inventor
任晓刚
贾红西
袁善民
董可
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CRRC Luoyang Locomotive Co Ltd
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CRRC Luoyang Locomotive Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRRC Luoyang Locomotive Co Ltd filed Critical CRRC Luoyang Locomotive Co Ltd
Priority to CN201910151502.7A priority Critical patent/CN110048287A/en
Publication of CN110048287A publication Critical patent/CN110048287A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/002Maintenance of line connectors, e.g. cleaning
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/005Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The invention belongs to locomotive high-voltage T-shaped joint of cable Joining Technology technical fields, disclose a kind of connection method of locomotive high-voltage cable connector, Step 1: the cleaning of high-tension cable T connector and inner cavity;Step 2: the lubrication of high-tension cable T connector insulating layer;Step 3: the lubrication of high-tension cable T connector inner cavity;Step 4: guaranteeing that high-tension cable T connector and connecting pin form uniform lubricating grease layer;Step 5: high-tension cable T connector and main transformer and cable are fixedly connected;The connection method of this locomotive high-voltage cable connector, substantially increases the stability of locomotive voltage, reduces the generation of drain conditions, has prevented the damage of locomotive electrical component, can be with effectively save power consumption 20%.

Description

A kind of connection method of locomotive high-voltage cable connector
Technical field
The present invention relates to locomotive high-voltage cable connector Joining Technology technical fields more particularly to a kind of locomotive high-voltage cable to connect The connection method of head.
Background technique
Locomotive is the powered traction system for driving compartment walking, with China's high-speed rail and technology of track traffic it is continuous into The high-speed rail technology of step and accumulation, China has certain occupation rate of market in international market, and the high-speed rail technology in China has obtained crowd The approval of more international customers.HXD1 locomotive is High-power AC drives locomotive, has hauling ability superior, power is big.Stick benefit With rate height, Acceleration of starting performance is good, high reliablity, the good feature of energy-saving and emission-reduction;Belong to Heavy-Haul Railway freight locomotive.
High-tension cable, which is mainly used for locomotive top side main circuit 25kV high-voltage electricity being distributed to locomotive main transformer, to be become Pressure belongs to main circuit a part.25kV high-tension cable assembly includes 1 roof high-tension bushing, the high-tension cable that 1 root long degree is 9m With 1 high-voltage cable joint (T connector), for the high-tension current in roof pantograph being guided on the main transformer at vehicle bottom, Connection between its medium and high voltage cable and main transformer realizes there is that dismounting is convenient by T connector.
In the prior art if connecting bad between high-tension cable T connector and main transformer, locomotive voltage will lead to Unstable and accelerating ability is bad, even results in the damage that electric leakage causes locomotive electrical component;Inventor is based in the prior art Defect has developed a kind of connection method of locomotive high-voltage cable connector, can well solve problems of the prior art.
Summary of the invention
The purpose of the present invention is to solve above-mentioned problems of the prior art, provide a kind of locomotive high-voltage cable The connection method of connector, the invention is scientific and reasonable, and operating procedure is simple, can well solve because high-tension cable T connector with It connects bad between main transformer, will lead to locomotive voltage instability and accelerating ability is bad, even result in electric leakage and cause locomotive The problem of damage of power components.
The present invention provides a kind of connection method of locomotive high-voltage cable connector:
Step 1: the cleaning of high-tension cable T connector and inner cavity: being that ≮ 95% alcohol is clear with dust-free paper (or moisture paper tissue papers) leaching concentration Clean end insulating layer and T connector inner cavity;Natural air drying 15 minutes;
Step 2: the lubrication of high-tension cable T connector insulating layer: wearing medical gloves in end surface of insulating layer and uniformly apply one layer Lubricating grease;
Step 3: the lubrication of high-tension cable T connector inner cavity: wearing medical gloves and uniformly applied in high-tension cable T connector inner cavity One layer of lubricating grease;
Step 4: guaranteeing that high-tension cable T connector and connecting pin form uniform lubricating grease layer:, will be high according in step 3 Voltage cable T connector is inserted into connecting pin, the rotary high pressure cable T at 1/3 ~ 2/3 stroke of high-tension cable T connector sheath Type joint one week, then extract cable;
Step 5: high-tension cable T connector and main transformer and cable are fixedly connected: by the lower part of high-tension cable T connector and electricity The connection of cable alignment and fixation, while being fixedly connected at the upper left-hand end of high-tension cable T connector with main transformer A terminal.
Wherein Step 2: in three, silicone grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can use 60 ~ 70 It spends water and heats silicone grease.
Wherein in step 5, installation is connected between high-tension cable T connector and cable: Step 1: with dust-free paper or moisture paper tissue papers Soak concentration ≮ 95% alcohol cleaning cable head insulating layer and high-tension cable T connector inner cavity;Natural air drying 15 minutes;Step 2: wearing Medical gloves uniformly applies one layer of lubricating grease at end insulating layer and high-tension cable T connector cable inlet;Lubricating grease Being maintained between solid and liquid critical point is advisable, and winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water;Step 3: end is inserted Enter in T connector, rotated T connector one week at 1/3 ~ 2/3 stroke, extracts cable, guarantee that lubricating grease smoothens;Step 4: again It is inserted into high-tension cable T connector, confirms that cable connecting terminal centre bore and high-tension cable T connector inner cavity are concentric;Step 5: with The fixed high-tension cable T connector of adhesive tape and cable, it is ensured that high-tension cable T connector and end do not generate displacement, and connect anti- Electrostatic line;Step 6: being sealed in high-tension cable T connector sheath and T connector cable engaging portion using tack insulating tape, protect Demonstrate,prove the leakproofness of high-tension cable T connector cable and high-tension cable T connector sheath.
Wherein in step 5, high-tension cable T connector cable is connect with main transformer: Step 1: with dust-free paper (or moisture paper tissue papers) It soaks concentration ≮ 95% alcohol cleaning to clean on the surface of high-tension cable T connector, guarantees that its cleaning is dustless;Step 2: wearing Medical hand It covering and uniformly applies one layer of lubricating grease in main transformer A terminal surfaces, lubricating grease, which is maintained between solid and liquid critical point, to be advisable, the winter, Spring, autumn can heat silicone grease with 60 ~ 70 degree of water;Step 3: wearing medical gloves in the horizontal intracavitary uniform painting one of high-tension cable T connector Layer lubricating grease, lubricating grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can heat silicon with 60 ~ 70 degree of water Rouge;Step 4: covering high-tension cable T connector on main transformer A terminal, and fixes and it is not allowed to skid off;Step 5: being added using band Studs (long end of thread) is passed through T connector cut cable sub-aperture and pre-tighten by the S22mm sleeve of stock 4 ~ 5 to be buckled on A terminal;Step Six, using torque spanner fix in position, Tightening moment 50N.m;One is uniformly applied on insulating plug surface Step 7: wearing medical gloves Layer lubricating grease, lubricating grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can heat silicon with 60 ~ 70 degree of water Rouge;Insulating plug is pressed into simultaneously in the rear connecting hole of high-tension cable T connector, with S24mm sleeve and torque spanner fix in position; Its Tightening moment is 50N.m;Step 8: seal plug fastening is connect on high-tension cable T connector, while by high-tension cable T-type Head ground line, and it is with locomotive reliable, be fastenedly connected.
It is ≮ 95% alcohol cleaning cable head insulating layer and high pressure with dust-free paper or moisture paper tissue papers leaching concentration wherein in step 1 T-shaped joint of cable inner cavity;Natural air drying 15 minutes;The main purpose done so is to keep end insulating layer and high-voltage electricity The cleaning of cable T connector inner cavity, while being fallen using the fiber that dust-free paper or moisture paper tissue papers can prevent above dust-free paper or moisture paper tissue papers It falls in end insulating layer and high-tension cable T connector inner cavity, influences the energization performance of high-tension cable T connector and cable; Simultaneously using the insulating layer of natural-wind dry end and high-tension cable T connector inner cavity, the safety of electricity consumption can be improved, such as Fruit cable insulation head or high-tension cable T connector inner cavity are moist environment, be will lead between high-tension cable T connector and cable Electrification is used in open circuit.
Wherein Step 2: in three, it is uniform in end insulating layer and high-tension cable T connector surface of internal cavity to wear medical gloves Apply one layer of lubricating grease;The main purpose done so is to by coating lubricating grease, on the one hand reduce end and insert Enter to the contact friction force in high-tension cable T connector sheath, improves the smoothness of installation connection procedure.On the other hand it can rise To the sealing performance of end and high-tension cable T connector sheath interconnecting piece, its energization performance is improved.
Wherein in step 4, high-tension cable T connector is inserted into connecting pin, high-tension cable T connector 1/3 ~ Rotary high pressure T-shaped joint of cable one week, then extracts cable at 2/3 stroke;The main purpose done so is in order to by making electricity Cable end rotates a circle at 1/3 ~ 2/3 stroke of high-tension cable T connector sheath, improves the uniformity of lubricating grease layer, a side Face reduces the frictional force of end Yu high-tension cable T connector sheath, facilitates pair of end Yu high-tension cable T connector Quasi- installation.On the other hand the leakproofness for improving end Yu high-tension cable T connector, improves end and high-tension cable T The energization performance of type joint junction.
Wherein Step 2: in three, silicone grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can use 60 ~ 70 It spends water and heats silicone grease;The main purpose done so is the critical point in order to make lubricating grease be in solid and liquid, because at this time The viscosity of lubricating grease is maximum, and absorption, adhesion property are best, can guarantee that lubricating grease can be adhered to end insulating layer In the inner cavity of high-tension cable T connector, lubricating grease is in solid state and will lead to and can not adhere to, if lubricating grease is in The diluter state of liquid will also result in lubricating grease and can not adhere to, and reduce the viscosity of itself.
Beneficial effects of the present invention: the present invention provides a kind of connection method of locomotive high-voltage cable connector, the invention sections It learns rationally, operating procedure is simple;The stability for substantially increasing locomotive voltage reduces the generation of drain conditions, has prevented machine The damage of vehicle power components, can be with effectively save power consumption 20%.
Detailed description of the invention
Fig. 1 connects scheme of installation between high-tension cable T connector of the present invention and cable;
Fig. 2 is high-tension cable T connector cable of the present invention and main transformer connection schematic diagram;
Marked in the figure: 1, high-tension cable T connector, 2, cable, 3, high-tension cable T connector sheath, 4, main transformer A terminal, 5, studs, 6, insulating plug, 7, seal plug.
Specific embodiment
The present invention is described further below in conjunction with specific embodiment, these embodiments be merely to illustrate the present invention without For limiting the scope of the invention.
The present invention provides a kind of connection methods of locomotive high-voltage cable connector:
Step 1: the cleaning of high-tension cable T connector and inner cavity: being that ≮ 95% alcohol is clear with dust-free paper (or moisture paper tissue papers) leaching concentration Clean end insulating layer and T connector inner cavity;Natural air drying 15 minutes;
Step 2: the lubrication of high-tension cable T connector insulating layer: wearing medical gloves in end surface of insulating layer and uniformly apply one layer Lubricating grease;Lubricating grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can heat silicon with 60 ~ 70 degree of water Rouge;
Step 3: the lubrication of high-tension cable T connector inner cavity: wearing medical gloves and uniformly applied in high-tension cable T connector inner cavity One layer of lubricating grease;It is same as in step 2 lubricating grease be maintained between solid and liquid critical point and be advisable, winter, spring, autumn can Silicone grease is heated with 60 ~ 70 degree of water;
Step 4: guaranteeing that high-tension cable T connector and connecting pin form uniform lubricating grease layer: by high-tension cable T connector It is inserted into connecting pin, the rotary high pressure T-shaped joint of cable one week at 1/3 ~ 2/3 stroke of high-tension cable T connector sheath, so After extract cable;
Step 5: high-tension cable T connector and main transformer and cable are fixedly connected: by the lower part of high-tension cable T connector and electricity The connection of cable alignment and fixation, while being fixedly connected at the upper left-hand end of high-tension cable T connector with main transformer A terminal.
Installation is connected between embodiment one, high-tension cable T connector and cable
Step 1: soaking concentration ≮ 95% alcohol cleaning cable head insulating layer and high-tension cable T connector with dust-free paper (or moisture paper tissue papers) Inner cavity;Natural air drying 15 minutes.
Step 2: wearing medical gloves uniformly applies one layer at end insulating layer and high-tension cable T connector cable inlet Lubricating grease;Lubricating grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can heat silicon with 60-70 degree water Rouge.
Step 3: being rotated T connector one week at 1/3 ~ 2/3 stroke in end insertion T connector, extracting cable, guarantee profit Sliding silicone grease smoothens.
Step 4: confirmation cable connecting terminal centre bore connects with high-tension cable T-type again insertable into high-tension cable T connector Head inner cavity is concentric.
Step 5: fixing high-tension cable T connector and cable with adhesive tape, it is ensured that high-tension cable T connector and end are not Displacement is generated, and connects antistatic line.
Step 6: being sealed in high-tension cable T connector sheath and T connector cable engaging portion using tack insulating tape, protect Demonstrate,prove the leakproofness of high-tension cable T connector cable and high-tension cable T connector sheath.
Embodiment two, high-tension cable T connector cable are connect with main transformer
Step 1: cleaned with dust-free paper (or moisture paper tissue papers) leaching concentration ≮ 95% alcohol cleaning on the surface of high-tension cable T connector, Guarantee that its cleaning is dustless.
One layer of lubricating grease is uniformly applied in main transformer A terminal surfaces Step 2: wearing medical gloves, lubricating grease is maintained at solid It is advisable between liquid critical point, winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water.
Step 3: wearing medical gloves in high-tension cable T connector one layer of lubricating grease of horizontal intracavitary uniform painting, lubricating grease is protected Holding is advisable between solid and liquid critical point, and winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water.
Step 4: covering high-tension cable T connector on main transformer A terminal, and fixes and it is not allowed to skid off.
Step 5: using the S22mm sleeve with extension bar that studs (long end of thread) is pre- across T connector cut cable sub-aperture Tightly 4 ~ 5 button on A terminal.
Step 6: using torque spanner fix in position, Tightening moment 50N.m.
Uniformly apply one layer of lubricating grease on insulating plug surface Step 7: wearing medical gloves, lubricating grease be maintained at solid with It is advisable between liquid critical point, winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water;Insulating plug is pressed into high-tension cable T-type simultaneously In the rear connecting hole of connector, with S24mm sleeve and torque spanner fix in position;Its Tightening moment is 50N.m.
Step 8: seal plug fastening is grounded on high-tension cable T connector, while by high-tension cable T connector, and It is with locomotive reliable, be fastenedly connected.

Claims (4)

1. a kind of connection method of locomotive high-voltage cable connector: it is characterized by: Step 1: high-tension cable T connector and inner cavity Cleaning: with dust-free paper (or moisture paper tissue papers) leaching concentration be ≮ 95% alcohol cleaning cable head insulating layer and T connector inner cavity;Natural wind It is 15 minutes dry;Step 2: the lubrication of high-tension cable T connector insulating layer: it is uniform in end surface of insulating layer to wear medical gloves Apply one layer of lubricating grease;Step 3: the lubrication of high-tension cable T connector inner cavity: wearing medical gloves in high-tension cable T connector One layer of lubricating grease is uniformly applied in chamber;Step 4: guaranteeing that high-tension cable T connector and connecting pin form uniform lubricating grease Layer: according in step 3, high-tension cable T connector is inserted into connecting pin, the 1/3 ~ 2/ of high-tension cable T connector sheath Rotary high pressure T-shaped joint of cable one week, then extracts cable at 3 strokes;Step 5: high-tension cable T connector and main transformer and electricity Cable is fixedly connected: the lower part of high-tension cable T connector being connect with cable alignment and fixation, while in high-tension cable T connector Upper left-hand end be fixedly connected with main transformer A terminal.
2. a kind of connection method of locomotive high-voltage cable connector according to claim 1, it is characterised in that: Step 2: three In, silicone grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water.
3. a kind of connection method of locomotive high-voltage cable connector according to claim 1, it is characterised in that: in step 5, Installation is connected between high-tension cable T connector and cable: Step 1: cleaning electricity with dust-free paper or moisture paper tissue papers leaching concentration ≮ 95% alcohol Cable end insulating layer and high-tension cable T connector inner cavity;Natural air drying 15 minutes;It insulate Step 2: wearing medical gloves in end One layer of lubricating grease is uniformly applied at layer and high-tension cable T connector cable inlet;It is critical with liquid that lubricating grease is maintained at solid It is advisable between point, winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water;Step 3: in end insertion T connector, in 1/3 ~ 2/3 row It is rotated T connector one week at journey, extracts cable, guarantee that lubricating grease smoothens;Step 4: again insertable into high-tension cable T connector, really Recognize cable connecting terminal centre bore and high-tension cable T connector inner cavity is concentric;It is connect Step 5: fixing high-tension cable T-type with adhesive tape Head and cable, it is ensured that high-tension cable T connector and end do not generate displacement, and connect antistatic line;Step 6: in high-voltage electricity Cable T connector sheath and T connector cable engaging portion are sealed using tack insulating tape, guarantee high-tension cable T connector cable with The leakproofness of high-tension cable T connector sheath.
4. a kind of connection method of locomotive high-voltage cable connector according to claim 1, it is characterised in that: in step 5, High-tension cable T connector cable is connect with main transformer: Step 1: being existed with dust-free paper (or moisture paper tissue papers) leaching concentration ≮ 95% alcohol cleaning The surface of high-tension cable T connector is cleaned, and guarantees that its cleaning is dustless;Step 2: it is uniform in main transformer A terminal surfaces to wear medical gloves One layer of lubricating grease is applied, lubricating grease, which is maintained between solid and liquid critical point, to be advisable, and winter, spring, autumn can be added with 60 ~ 70 degree of water Warm silicone grease;Step 3: wearing medical gloves in high-tension cable T connector one layer of lubricating grease of horizontal intracavitary uniform painting, lubricating grease is protected Holding is advisable between solid and liquid critical point, and winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water;Step 4: by high-tension cable T Type joint covers on main transformer A terminal, and fixes and it is not allowed to skid off;Step 5: using the S22mm sleeve with extension bar by double end Stud (long end of thread) passes through T connector cut cable sub-aperture and pre-tightens 4 ~ 5 button on A terminal;Step 6: being fixed to using torque spanner Position, Tightening moment 50N.m;One layer of lubricating grease is uniformly applied on insulating plug surface Step 7: wearing medical gloves, lubricating grease is protected Holding is advisable between solid and liquid critical point, and winter, spring, autumn can heat silicone grease with 60 ~ 70 degree of water;Insulating plug is pressed into simultaneously high In the rear connecting hole of voltage cable T connector, with S24mm sleeve and torque spanner fix in position;Its Tightening moment is 50N.m;Step Rapid eight, seal plug fastening is grounded on high-tension cable T connector, while by high-tension cable T connector, and with locomotive may be used It leans on, be fastenedly connected.
CN201910151502.7A 2019-02-28 2019-02-28 A kind of connection method of locomotive high-voltage cable connector Pending CN110048287A (en)

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CN201910151502.7A CN110048287A (en) 2019-02-28 2019-02-28 A kind of connection method of locomotive high-voltage cable connector

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Application Number Priority Date Filing Date Title
CN201910151502.7A CN110048287A (en) 2019-02-28 2019-02-28 A kind of connection method of locomotive high-voltage cable connector

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CN112382904A (en) * 2020-12-09 2021-02-19 安徽康泰电气有限公司 Connection method of locomotive high-voltage cable connector

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Application publication date: 20190723

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