CN110029591B - Construction auxiliary device for beam bottom wedge-shaped block and using method thereof - Google Patents
Construction auxiliary device for beam bottom wedge-shaped block and using method thereof Download PDFInfo
- Publication number
- CN110029591B CN110029591B CN201910247574.1A CN201910247574A CN110029591B CN 110029591 B CN110029591 B CN 110029591B CN 201910247574 A CN201910247574 A CN 201910247574A CN 110029591 B CN110029591 B CN 110029591B
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- jack
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- beam bottom
- shaped block
- pushing
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- 238000010276 construction Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000000853 adhesive Substances 0.000 claims abstract description 22
- 230000001070 adhesive effect Effects 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 239000004575 stone Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 201000010099 disease Diseases 0.000 description 3
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241001669679 Eleotris Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/04—Bearings; Hinges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D22/00—Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention discloses a construction auxiliary device of a beam bottom wedge-shaped block and a using method thereof. The construction method comprises the following steps: a. one end of the supporting device is fixed, and the other end of the supporting device is leveled; b. placing the pushing device on the sliding chute, and stably placing the steel plate and the structural adhesive on the jacking part of the jack; c. pushing the pushing device to the end part of the sliding chute, quantitatively jacking the jacking part of the jack when the pushing device is clamped by the stop block, sticking the structural adhesive placed above the steel plate to an appointed position, and locking the jack; d. and after the structural adhesive is cured, unloading the auxiliary device, and placing the support into the auxiliary device for subsequent replacement operation. The invention can assist the installation of the beam bottom wedge-shaped block and solve the problem that arms of constructors are difficult to reach the installation position when the space is limited.
Description
Technical Field
The invention relates to bridge support replacement, in particular to a construction auxiliary device for a beam bottom wedge block and a using method thereof.
Background
The bridge support has the functions of smoothly and safely transferring the load of the upper structure of the bridge to the bridge abutment, ensuring the free deformation of the upper structure under the action of factors such as load, temperature change, concrete shrinkage and creep and the like, and protecting the beam body and the abutment from being damaged. The bearing diseases are found to be very common in the daily inspection, regular inspection and special inspection processes of the bridge. The plate-type rubber support of the medium-small span bridge has the characteristics of prominent and typical diseases, and is particularly characterized by support void, local pressure bearing, overlarge shear deformation, support aging, support cushion stone and beam bottom wedge-shaped block cracking, breakage and the like. Once the support has the above-mentioned diseases, the functions of transferring the load of the upper structure and following the deformation of the beam body gradually decline and even lose, which directly affects the stress safety of the bridge structure. Therefore, reasonable and effective measures are adopted to timely replace the damaged support under the condition of not causing damage to the bridge structure so as to recover the original function of the damaged support, and the operation safety of the bridge is ensured. Therefore, the bridge support replacing technology is developed.
The existing bridge support replacing method comprises a sleeper full-cloth type support method, a saddle type support method, a steel carrying pole beam method and a direct jacking method. The saddle-type support method has the defects that the capping beam needs to be subjected to eccentric compression and bending strength checking calculation, reliable anchoring measures need to be pre-embedded on a pier, the positioning arrangement of jacks on two sides of the beam requires high symmetry precision, and the elevation of a main beam needs to be strictly controlled in the jacking process; the steel shoulder pole beam method has the defects that the design is complex, special calculation is needed, a large-tonnage jack is required, checking calculation needs to be carried out on the condition that the local pressure of the bridge deck is large, the influence on bridge deck traffic is large, and eccentric checking calculation needs to be carried out on piers under large eccentric load. The direct jacking method is simple to operate, economical and practical.
But in the actual support replacement process, the synchronous jacking replacement support has larger operation space for the support of the small combined box girder bridge and the support of the small combined plate girder bridge at the position of the cover beam, and the replacement is simpler. The replacement of the support at the combined small plate girder bridge abutment is often limited by certain conditions, for example, the clearance between the plate girder and the abutment cap is low, the plate girder support is closer to the abutment back and is further from the front wall, so that the operation space is small and the difficulty is high during the replacement of the support. The wedge construction all has requirements to the position, thickness, the angle etc. of wedge, and the operation that needs is comparatively meticulous and often be equipped with instruments such as jack, percentage table when the support is changed, and the construction of wedge when changing the support is mostly manual operation again, touches the instrument easily, therefore there is great degree of difficulty in the construction of wedge. In addition, the self-locking jack and the indicator lamp instrument are often arranged during the replacement of the support, the construction for replacing the support and the wedge block is manual operation, the instrument is easily touched, and the construction of the wedge block and the installation of the support are difficult to realize.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention aims to provide a construction auxiliary device for a beam bottom wedge-shaped block with low requirement on an operation space, and the invention also aims to provide a use method of the construction auxiliary device for the beam bottom wedge-shaped block suitable for a limited space.
The technical scheme is as follows: the construction auxiliary device for the beam bottom wedge-shaped block comprises a supporting device and a pushing device, wherein the supporting device is connected with the pushing device in a sliding mode, a sliding groove and a stop block are arranged on the upper surface of the supporting device, the stop block is located at one end of the sliding groove, the pushing device comprises a jack jacking portion, a jack base, a joint, supporting rods and a first fulcrum, the joint is arranged on the outer side surface of the jack base, the four supporting rods are connected to the side surface of the jack base in an equidistant mode, the first fulcrum is arranged at the bottom of one end, far away from the jack base, of each supporting rod, and the first fulcrum slides along the sliding groove.
The support device further comprises a leveling bolt and a second fulcrum. The number of the leveling bolts and the number of the second supporting points are two. The second fulcrum is contacted with the support base cushion, the leveling bolt is contacted with the top surface of the abutment, and the height of the supporting device is adjusted to be horizontal to the sliding groove by rotating the leveling bolt. The first fulcrum and the second fulcrum are both hemispheric. The surface of the lifting part of the jack is contacted with the steel plate of the wedge-shaped block.
In order to reduce the weight of the device and ensure the rigidity and the strength, the construction auxiliary device of the beam bottom wedge-shaped block is made of an aluminum alloy material.
The construction method of the construction auxiliary device of the beam bottom wedge-shaped block comprises the following steps:
a. pushing the supporting device into a designated position, stably placing one end with a second fulcrum on the support base cushion, and leveling the supporting device by rotating the leveling bolt at the other end;
b. placing the pushing device on a sliding chute of the supporting device, pushing the pushing device forwards and backwards to confirm whether the pushing device is stable or not, adjusting a steel plate and structural adhesive for wedge block construction, repairing and flattening the edge of the structural adhesive, placing the structural adhesive on the top of the steel plate, and stably placing the structural adhesive on a jack jacking part in the center of the pushing device;
c. pushing the pushing device to the end part of the sliding chute, quantitatively jacking a jack jacking part after the pushing device is clamped by the stop block, jacking a steel plate for wedge block construction upwards, extruding and sticking the structural adhesive smeared above the steel plate to a specified position of the beam bottom, and locking the jack;
d. and after the structural adhesive is cured, unloading the jack, taking out the construction auxiliary device of the beam bottom wedge-shaped block, and then putting the support into the support for subsequent replacement operation.
Has the advantages that: compared with the prior art, the invention has the following remarkable characteristics: the installation of the beam bottom wedge-shaped block can be assisted, and the problems that arms of constructors are difficult to reach installation positions when the space is limited and the pure manual operation is difficult are solved; the wedge-shaped block can be quantitatively extruded at a designated position at a fixed point, and factors such as instability and inaccuracy of manual operation are eliminated; the mutual interference between different instruments during the construction of the single support is reduced; when the construction environment is complex and narrow, the construction difficulty can be reduced, and the number of construction people can be reduced.
Drawings
FIG. 1 is a schematic structural view of a state of use of the present invention;
FIG. 2 is a schematic view of a structure of the supporting device 1 of the present invention;
fig. 3 is a schematic structural diagram of the pushing device 2 of the present invention;
FIG. 4 is a schematic structural view of the present invention;
fig. 5 is a schematic diagram of a second structure of the pushing device 2 of the present invention;
fig. 6 is a schematic diagram of a third structure of the pushing device 2 of the present invention.
Detailed Description
As shown in fig. 1, a support base stone 3 is poured on an abutment 4, a construction auxiliary device of a beam bottom wedge block is overlapped on the support base stone 3, and a wedge block steel plate 5 and a wedge block structural adhesive 6 are sequentially arranged above a jack lifting part 21 of the construction auxiliary device of the beam bottom wedge block from bottom to top.
As shown in fig. 2, the construction assisting device of the beam bottom wedge-shaped block has two hemispherical second fulcrums 14 at the bottom of the front end thereof, so that the device can rotate a little along the fulcrums, and the resistance when the device is pushed into a specified position is reduced. The bottom of the rear end of the supporting device 1 is also provided with two round-head leveling bolts 13, and the sliding groove 11 can be leveled by rotating the leveling bolts 13 to adjust the height of the tail part of the supporting device 1. Both sides of the upper part of the supporting device 1 are provided with semicircular chutes 11, and the end parts of the chutes 11 are provided with stop blocks 12. The thickness of the front end of the supporting device 1 is smaller, the supporting device is arranged on the support base cushion 3, the thickness of the rear end of the supporting device is larger, and the central connecting rod piece is positioned at the lower edge of the sliding groove supporting rod, so that the supporting device can be prevented from interfering with an upper sliding device during working.
As shown in fig. 3, the pushing device 2 at the upper part of the construction assisting device for the beam bottom wedge-shaped block has four supporting rods 24, and the lower parts of the supporting rods 24 are respectively provided with a hemispherical first supporting point 25. An ultrathin jack is welded in the center of the four support rods 24 and comprises a jack lifting part 21 and a jack base 22, the jack lifting part 21 can lift a small amount of jacks, and a joint 23 is arranged on the side face of the jack base 22. As shown in fig. 4, the hemispherical first fulcrum 25 is matched with the sliding groove 11 of the supporting device 1, so that the supporting rod 24 can slide back and forth along the sliding groove 11.
As shown in fig. 5 to 6, in order to make the pushing device 2 on the upper portion of the construction assisting device for the wedge block at the bottom of the beam have a sufficient area for stably placing the steel plate 5 and the structural adhesive 6 for the wedge block construction, the pushing device 2 may be modified as needed, for example, a jack base 22 and a jack lifting portion 21 having a large cross-sectional area are adopted, or a thin steel plate 26 is welded on the upper edge of the jack lifting portion 21.
When the construction auxiliary device of the beam bottom wedge-shaped block is constructed, the construction auxiliary device is operated according to the following steps:
a. pushing the supporting device 1 into a designated position, fixing one end with a second fulcrum 14 on the support base cushion 3, and leveling the supporting device 1 by rotating the leveling bolt 13 at the other end;
b. placing the pushing device 2 on the sliding chute 11 of the supporting device 1, pushing the pushing device 2 forwards and backwards to confirm whether the wedge block is stable or not, adjusting the steel plate 5 and the structural adhesive 6 for wedge block construction, repairing the edge of the structural adhesive 6 to be flat and placing the structural adhesive on the top of the steel plate 5, and stably placing the structural adhesive on the jack lifting part 21 in the center of the pushing device;
c. pushing the pushing device 2 to the end part of the sliding chute 11, quantitatively jacking a jack jacking part 21 when the pushing device 2 is clamped by the stop block 12, jacking the steel plate 5 for wedge block construction upwards, extruding and sticking the structural adhesive 6 placed above the steel plate 5 to a specified position of the beam bottom, and locking the jack;
d. and after the structural adhesive 6 is cured, unloading the jack, taking out the construction auxiliary device of the beam bottom wedge-shaped block, and then putting the support into the support for subsequent replacement operation.
Claims (8)
1. The utility model provides a construction auxiliary device of beam bottom wedge which characterized in that: including strutting arrangement (1) and pusher (2), strutting arrangement (1) and pusher (2) sliding connection, the upper surface of strutting arrangement (1) sets up two spout (11) and two dog (12), dog (12) are located the one end of spout (11), pusher (2) include jack jacking portion (21), jack base (22), connect (23), bracing piece (24) and first fulcrum (25), connect (23) and set up the side at jack base (22), jack base (22) are connected with four bracing pieces (24) along the side equidistance of its circumference, the one end bottom that jack base (22) was kept away from in bracing piece (24) sets up first fulcrum (25), first fulcrum (25) slide along spout (11).
2. The construction assisting device of the beam bottom wedge-shaped block according to claim 1, characterized in that: the supporting device (1) further comprises a leveling bolt (13) and a second fulcrum (14).
3. The construction assisting device of the beam bottom wedge-shaped block as claimed in claim 2, wherein: the number of the leveling bolts (13) and the number of the second supporting points (14) are two.
4. The construction assisting device of the beam bottom wedge-shaped block as claimed in claim 2, wherein: the second fulcrum (14) is in contact with the support base cushion stone (3), and the leveling bolt (13) is in contact with the abutment (4).
5. The construction assisting device of the beam bottom wedge-shaped block according to claim 1, characterized in that: the surface of the lifting part (21) of the jack is contacted with the steel plate (5).
6. The construction assisting device of the beam bottom wedge-shaped block as claimed in claim 2, wherein: the first fulcrum (25) and the second fulcrum (14) are both hemispherical.
7. The method for using the construction assisting device of the beam bottom wedge-shaped block as claimed in claim 1, is characterized by comprising the following steps:
(a) pushing the supporting device (1) into a designated position, stably placing one end with a second fulcrum (14) on the support base cushion stone (3), and leveling the supporting device (1) by rotating a leveling bolt (13) at the other end;
(b) placing a pushing device (2) on a sliding groove (11) of a supporting device (1), pushing the pushing device (2) forwards and backwards to confirm whether the pushing device is stable, adjusting a steel plate (5) and a structural adhesive (6) for wedge block construction, and stably placing the steel plate and the structural adhesive on a jack jacking part (21) in the center of the pushing device (2);
(c) pushing the pushing device (2) to the end part of the sliding groove (11), quantitatively jacking a jacking part (21) of a jack when the pushing device (2) is clamped by the stop block (12), jacking a steel plate (5) for wedge block construction upwards, extruding and sticking a structural adhesive (6) smeared above the steel plate (5) to a specified position of the beam bottom, and locking the jack;
(d) and after the structural adhesive (6) is cured, unloading the jack, taking out the construction auxiliary device of the beam bottom wedge-shaped block, and then putting the support into the support for subsequent replacement operation.
8. The use method of the construction assisting device for the beam-bottom wedge-shaped block according to claim 7, characterized in that: and (c) repairing and flattening the edge of the structural adhesive (6) in the step (b) and placing the edge on the top of the steel plate (5).
Priority Applications (1)
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CN201910247574.1A CN110029591B (en) | 2019-03-28 | 2019-03-28 | Construction auxiliary device for beam bottom wedge-shaped block and using method thereof |
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CN201910247574.1A CN110029591B (en) | 2019-03-28 | 2019-03-28 | Construction auxiliary device for beam bottom wedge-shaped block and using method thereof |
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CN110029591A CN110029591A (en) | 2019-07-19 |
CN110029591B true CN110029591B (en) | 2020-09-18 |
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CN111042009A (en) * | 2019-12-24 | 2020-04-21 | 中铁十八局集团第四工程有限公司 | Subway pier support quick replacement device and using method thereof |
CN113605719A (en) * | 2021-08-11 | 2021-11-05 | 中建八局第四建设有限公司 | Steel member butt joint installation method, steel member auxiliary alignment base and manufacturing method thereof |
CN115231278B (en) * | 2022-09-22 | 2022-12-20 | 中南大学 | Fastener conveying mechanism and support height adjusting system |
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JPH01174710A (en) * | 1987-12-28 | 1989-07-11 | Yuichi Aida | Method of mounting rubber bearing having been shear-deformed, for structure member |
CN104153303B (en) * | 2014-08-28 | 2016-01-06 | 刘其伟 | A kind of self-balancing back pressure type bridge single support replacing options |
CN205259077U (en) * | 2015-12-18 | 2016-05-25 | 于心然 | A composite set for bridge beam supports changes |
CN206428593U (en) * | 2016-12-30 | 2017-08-22 | 中交第一公路工程局有限公司 | Prefabricated case beam beam bottom wedge assembled adjuster |
CN208201624U (en) * | 2018-04-28 | 2018-12-07 | 河北京石高速公路开发有限公司 | A kind of novel bridge pad comes to nothing Disease Processing device |
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Granted publication date: 20200918 |