CN110029273A - 一种磨机用无碳合金隔仓板 - Google Patents
一种磨机用无碳合金隔仓板 Download PDFInfo
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- 238000005192 partition Methods 0.000 title claims abstract description 31
- 229910001339 C alloy Inorganic materials 0.000 title claims abstract description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000011572 manganese Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 9
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 239000010703 silicon Substances 0.000 claims abstract description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 5
- 239000011574 phosphorus Substances 0.000 claims abstract description 5
- 238000003723 Smelting Methods 0.000 claims abstract description 4
- 239000004615 ingredient Substances 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims abstract description 4
- 230000008595 infiltration Effects 0.000 claims description 5
- 238000001764 infiltration Methods 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052799 carbon Inorganic materials 0.000 abstract description 12
- 239000000956 alloy Substances 0.000 abstract description 9
- 229910045601 alloy Inorganic materials 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 6
- 229910052759 nickel Inorganic materials 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 abstract description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 4
- 239000005864 Sulphur Substances 0.000 abstract description 4
- 229910017052 cobalt Inorganic materials 0.000 abstract description 4
- 239000010941 cobalt Substances 0.000 abstract description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052802 copper Inorganic materials 0.000 abstract description 4
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 4
- 239000011733 molybdenum Substances 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 abstract description 3
- 229910001069 Ti alloy Inorganic materials 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- XHFLMVUWWQVXGR-UHFFFAOYSA-N tungsten yttrium Chemical compound [Y]=[W] XHFLMVUWWQVXGR-UHFFFAOYSA-N 0.000 abstract description 2
- KUHMNNMMOVOJRH-UHFFFAOYSA-N [Ti].[Mo].[Cr] Chemical compound [Ti].[Mo].[Cr] KUHMNNMMOVOJRH-UHFFFAOYSA-N 0.000 abstract 1
- -1 carbon-free Chemical compound 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 229910000851 Alloy steel Inorganic materials 0.000 description 7
- 238000005275 alloying Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910000617 Mangalloy Inorganic materials 0.000 description 2
- 229910000720 Silicomanganese Inorganic materials 0.000 description 2
- 229910000756 V alloy Inorganic materials 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052702 rhenium Inorganic materials 0.000 description 2
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910000914 Mn alloy Inorganic materials 0.000 description 1
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- SYCBLWWKDXQZRR-UHFFFAOYSA-N [Ni].[W].[Cr] Chemical compound [Ni].[W].[Cr] SYCBLWWKDXQZRR-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- AKQWOQJSXKPNIP-UHFFFAOYSA-N chromium copper titanium Chemical compound [Cr][Ti][Cu] AKQWOQJSXKPNIP-UHFFFAOYSA-N 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- WUJISAYEUPRJOG-UHFFFAOYSA-N molybdenum vanadium Chemical compound [V].[Mo] WUJISAYEUPRJOG-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/22—Lining for containers
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
本发明涉及耐磨材料技术领域，具体涉及一种磨机用无碳合金隔仓板，其特征在于：所述的一种磨机用无碳合金隔仓板，按材质重量百分比的化学成份为，纳米级高纯铁粉0.5～1.0％，硅0.1～0.5％，锰1.0～5.0％，磷1.0～5.0％，余量为纯铁，加工过程：配料、中频炉密闭熔炼、等离子体二次熔炼、渗渡磷元素；所述的加工过程中做值处理。本发明特点，无贵重及稀有金属元素钨、钴、钼、镍、铜，无碳、硫杂质，其性能优于专利“一种新型合金衬板”及专利“一种铬钼钛合金衬板材质”以及传统的中碳高锰合金隔仓板材质，可广泛应用于耐磨材料技术领域。
Description
技术领域
本发明涉及耐磨材料技术领域，具体涉及一种磨机用无碳合金隔仓板。
背景技术
现有磨机用耐磨材料多为中碳硬质合金钢，即：在碳素钢中加入一定量的合金元素，除碳素钢中含铁(Fe)、碳(C)和少量不可避免的硅(Si)、锰(Mn)、磷(P)、硫(S)、氮(N)之外，再加入一定量的硅(Si)、锰(Mn)、钛(Ti)、钒(V)、镍(Ni)、硼(B)、铼(RE)等一种或多种元素来提高钢的耐磨性及使用性。根据添加合金元素的含量多少分为低合金钢(合金元素总含量小于等于5％)、中合金钢(合金元素总含量在5％～10％之间)、高合金钢(合金元素总含量大于等于10％)。按添加合金元素的种类分为铬合金钢、锰合金钢、铬锰合金钢、铬镍合金钢、铬镍钼合金钢、硅锰钼钒合金钢，如：专利CN 101265544 A公开的(钨镍铬钒合金钢)、专利CN 104152820 A公开的(硅锰铬铜钛合金钢)、专利CN 104762549 A公开的(铬钼钛合金钢)等；根据碳元素的含量多少又分为低碳合金钢(碳含量低于0.25％)、中碳合金钢(碳含量在0.25％～0.60％)、高碳合金钢(碳含量在0.60％以上)。但是，上述合金钢材质中含有大量的贵重及稀有金属元素钨、钴、钼、镍、铜等以及导致合金钢材质韧性变差，寿命缩短的碳元素；节约贵重合金和资源，提高耐磨材料的使用寿命，已成为耐磨材料生产企业必须考虑的重要问题，所以碳元素是当今世界制约金属材质韧性的最大强敌，要想提高金属材质的韧性及耐磨材料的使用寿命，必须彻底清除合金材质中的碳元素。
发明内容
为了克服当今制约金属材质韧性的最大技术缺陷，本发明提供一种耐磨性能优良、抗冲击韧性高、寿命长的创新型磨机用无碳合金隔仓板。
本发明通过下列技术方案实现：
一种磨机用无碳合金隔仓板，其特征在于：所述的一种磨机用无碳合金隔仓板，按材质重量百分比的化学成份为：纳米级高纯铁粉(Fe)0.5～1.0％，硅(Si)0.1～0.5％，锰(Mn)1.0～5.0％，磷(P)1.0～5.0％，余量为纯铁(Fe)；加工过程：配料、中频炉密闭熔炼、等离子体二次熔炼、渗渡磷元素；所述的加工过程中做值处理。
本发明的有益效果1：本发明一种磨机用无碳合金隔仓板中无碳(C)、硫(S)等杂质及无对人体有害元素，具体性能：利用磷元素的稳定性，将磷元素渗渡入合金隔仓板内部，使无碳合金隔仓板内柔外刚，其无碳合金隔仓板表面硬度：HRC≥56～69；无碳合金隔仓板冲击疲劳寿命次数：≥155；无碳合金隔仓板破碎率：无。
本发明的有益效果2：本发明一种磨机用无碳合金隔仓板中无贵重及稀有金属元素钨(W)、钴(Co)、钼(Mo)、镍(Ni)、铜(Cu)等，而其性能优于传统的中碳高锰合金钢隔仓板材质，是一种无贵重及稀有金属元素，无对人体有害元素的“创新环保型合金隔仓板”，以韧性高，耐磨性好，寿命长，生产成本低等特点待实现批量生产。
具体实施方式
下面结合具体实施例对本发明的技术方案作进一步的说明。
实施例：
一种磨机用无碳合金隔仓板，其特征在于：所述的一种磨机用无碳合金隔仓板，按材质重量百分比的化学成份为：纳米级高纯铁粉(Fe)0.5～1.0％，硅(Si)0.1～0.5％，锰(Mn)1.0～5.0％，磷(P)1.0～5.0％，余量为纯铁(Fe)；加工过程：配料、中频炉密闭熔炼、等离子体二次熔炼、渗渡磷元素；所述的加工过程中做值处理。
本发明的有益效果1：本发明一种磨机用无碳合金隔仓板中无碳(C)、硫(S)等杂质及无对人体有害元素，具体性能：利用磷元素的稳定性，将磷元素渗渡入合金隔仓板内部，使无碳合金隔仓板内柔外刚，其无碳合金隔仓板表面硬度：HRC≥56～69；无碳合金隔仓板冲击疲劳寿命次数：≥155；无碳合金隔仓板破碎率：无。
本发明的有益效果2：本发明一种磨机用无碳合金隔仓板中无贵重及稀有金属元素钨(W)、钴(Co)、钼(Mo)、镍(Ni)、铜(Cu)等，而其性能优于传统的中碳高锰合金钢隔仓板材质，是一种无贵重及稀有金属元素，无对人体有害元素的“创新环保型合金隔仓板”，以韧性高，耐磨性好，寿命长，生产成本低等特点待实现批量生产。
应当说明的是，本发明实施例只是对本发明的技术方案所做的一般性说明，但本发明不仅限于该实施例，只要采用无碳及添加磷元素生成的合金材质系列均在本发明的保护范围之内。
Claims (1)
1.一种磨机用无碳合金隔仓板，其特征在于：所述的一种磨机用无碳合金隔仓板，按材质重量百分比的化学成份为：纳米级高纯铁粉(Fe)0.5～1.0％，硅(Si)0.1～0.5％，锰(Mn)1.0～5.0％，磷(P)1.0～5.0％，余量为纯铁(Fe)，加工过程：配料、中频炉密闭熔炼、等离子体二次熔炼、渗渡磷元素；所述的加工过程中做值处理。
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD221759A1 (de) * | 1984-02-28 | 1985-05-02 | Florin Stahl Walzwerk | Betonstahl warmgewalzt und thermisch verfestigt |
| DE102009031576A1 (de) * | 2008-07-23 | 2010-03-25 | V&M Deutschland Gmbh | Stahllegierung für einen ferritischen Stahl mit ausgezeichneter Zeitstandfestigkeit und Oxidationsbeständigkeit bei erhöhten Einsatztemperaturen |
| CN104561835A (zh) * | 2014-12-26 | 2015-04-29 | 济源市金诚科技有限公司 | 高强度耐磨合金钢及其制备方法 |
| CN105925884A (zh) * | 2016-05-30 | 2016-09-07 | 宝山钢铁股份有限公司 | 一种高磁感、低铁损无取向硅钢片及其制造方法 |
-
2019
- 2019-04-23 CN CN201910327635.5A patent/CN110029273A/zh active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD221759A1 (de) * | 1984-02-28 | 1985-05-02 | Florin Stahl Walzwerk | Betonstahl warmgewalzt und thermisch verfestigt |
| DE102009031576A1 (de) * | 2008-07-23 | 2010-03-25 | V&M Deutschland Gmbh | Stahllegierung für einen ferritischen Stahl mit ausgezeichneter Zeitstandfestigkeit und Oxidationsbeständigkeit bei erhöhten Einsatztemperaturen |
| CN104561835A (zh) * | 2014-12-26 | 2015-04-29 | 济源市金诚科技有限公司 | 高强度耐磨合金钢及其制备方法 |
| CN105925884A (zh) * | 2016-05-30 | 2016-09-07 | 宝山钢铁股份有限公司 | 一种高磁感、低铁损无取向硅钢片及其制造方法 |
Non-Patent Citations (1)
| Title |
|---|
| 北京钢铁学院等, 中国工业出版社 * |
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