CN110027198B - Production process of B-type winding pipe - Google Patents
Production process of B-type winding pipe Download PDFInfo
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- CN110027198B CN110027198B CN201910258383.5A CN201910258383A CN110027198B CN 110027198 B CN110027198 B CN 110027198B CN 201910258383 A CN201910258383 A CN 201910258383A CN 110027198 B CN110027198 B CN 110027198B
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- winding pipe
- type winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
Abstract
The invention discloses a B-type winding pipe production process which comprises the following steps: winding a first B-type winding pipe, transferring the first B-type winding pipe to a second cooling station, winding a second B-type winding pipe, transferring the second B-type winding pipe to the first cooling station, winding a third B-type winding pipe, transferring the first B-type winding pipe to a cutting platform, transferring the second B-type winding pipe to the second cooling station, transferring the third B-type winding pipe to the first cooling station, winding the fourth B-type winding pipe, cutting the first B-type winding pipe by the cutting platform, transferring the first B-type winding pipe to a demoulding platform for demoulding, meanwhile, the second B-type winding pipe is transferred to the cutting platform, the third B-type winding pipe is transferred to the second cooling station, and the first B-type winding pipe die after the first B-type winding pipe completes demoulding is used as the fifth B-type winding pipe for winding. The invention improves the production efficiency and reduces the labor consumption.
Description
Technical Field
The invention relates to the technical field of B-type winding pipes, in particular to a B-type winding pipe production process.
Background
The large B-shaped winding pipe is a plastic pipe produced by winding and forming on a preheated integral steel cylinder mould, and the forming process of the pipe is finished by winding a fully plasticized thermal-state plastic blank on the preheated integral tubular steel mould, and then performing the working procedures of cooling, finishing, demoulding and the like. The production process is relatively independent in each process, and the movement of the die and the unshaped pipe blank among the processes is realized by hoisting by a large-sized traveling crane. The automation degree of the existing production process flow is low, the movement of products and moulds is realized by manually hoisting by using a travelling crane, the labor intensity of workers is high, and the safety is poor; the devices in each process are mutually independent, the occupied area is large, the cooperativity is poor, and the production efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a B-type winding pipe production process.
In order to solve the technical problems, the invention adopts the technical scheme that: a B-type winding pipe production process comprises the following steps:
s1: the winding platform is provided with a first B-shaped winding pipe die and is used for winding;
s2: after the winding platform finishes winding processing on the first B-shaped winding pipe die to form a first B-shaped winding pipe, transferring the first B-shaped winding pipe and the first B-shaped winding pipe die wrapped in the first B-shaped winding pipe from the winding platform to a second cooling station by using a transfer device for cooling treatment;
s3: the winding platform is provided with a second B-type winding pipe die and is used for winding;
s4: after the winding platform finishes winding processing on the second B-type winding pipe die and forms a second B-type winding pipe, transferring the second B-type winding pipe and the second B-type winding pipe die wrapped in the second B-type winding pipe from the winding platform to the first cooling station by using the transfer device for cooling treatment;
s5: a third B-type winding pipe mold is installed on the winding platform and is wound, meanwhile, the first B-type winding pipe and the first B-type winding pipe mold are transferred to the cutting platform by the transfer device, and the second B-type winding pipe mold are moved to a second cooling station by the transfer device and are cooled;
s6: after the winding platform finishes winding processing on the third B-shaped winding pipe die and forms a third B-shaped winding pipe, the transfer device transfers the third B-shaped winding pipe and the third B-shaped winding pipe die wrapped in the third B-shaped winding pipe to the first cooling station for cooling treatment;
s7: installing a fourth B-type winding pipe mold on the winding platform and winding, simultaneously carrying out bell and spigot cutting processing on the first B-type winding pipe by the cutting platform, and transferring the first B-type winding pipe and the first B-type winding pipe mold to the demolding platform after the bell and spigot cutting processing of the first B-type winding pipe is finished; meanwhile, the second B-shaped winding pipe is transferred to the cutting platform by the transfer device, and the third B-shaped winding pipe is transferred to the second cooling station by the transfer device for cooling treatment;
s8: the demolding platform is used for demolding the first B-type winding pipe and a first B-type winding pipe mold wrapped in the first B-type winding pipe, after the first B-type winding pipe is separated from the first B-type winding pipe mold through the demolding platform, the first B-type winding pipe mold is lifted away from the demolding platform, and the first B-type winding pipe mold is used as a fifth B-type winding pipe mold for subsequent use; simultaneously, automatically conveying the first B-shaped winding pipe subjected to demoulding to a shaping platform;
s9: the conveying trolley transfers the first B-shaped winding pipe to a shape repairing station of the shape repairing platform, the conveying trolley transfers the first B-shaped winding pipe to the next station after manual shape repairing, and after subsequent manual treatment and inspection, the conveying trolley transfers the first B-shaped winding pipe away from the shape repairing platform and then carries out product warehousing treatment.
Compared with the prior art, the invention has the beneficial effects that:
the invention reduces the crane hoisting frequency in the traditional B-type winding pipe blank production process, and improves the production safety; meanwhile, the production efficiency of the equipment is improved, and the labor consumption is reduced. The invention makes the production equipment of the B-type winding pipe more compact, reduces the occupation of production field, is beneficial to controlling the production rhythm and makes the product quality more stable.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
Examples
The first embodiment is as follows:
a B-type winding pipe production process comprises the following steps:
s1: the winding platform 2 is provided with a first B-shaped winding pipe die and is used for winding;
s2: after the winding platform 2 finishes winding processing on the first B-shaped winding pipe die to form a first B-shaped winding pipe, transferring the first B-shaped winding pipe and the first B-shaped winding pipe die wrapped in the first B-shaped winding pipe from the winding platform 2 to a second cooling station 32 by using a transfer device 7 for cooling treatment;
s3: the winding platform 2 is provided with a second B-type winding pipe die and is used for winding;
s4: after the winding platform 2 finishes winding processing on the second B-type winding pipe die and forms a second B-type winding pipe, transferring the second B-type winding pipe and the second B-type winding pipe die wrapped in the second B-type winding pipe from the winding platform 2 to a first cooling station 31 by using a transfer device 7 for cooling treatment;
s5: a third B-type winding pipe mold is installed on the winding platform 2 and is wound, meanwhile, the first B-type winding pipe and the first B-type winding pipe mold are transferred to the cutting platform by the transfer device 7, and the second B-type winding pipe mold are moved to the second cooling station 32 by the transfer device for cooling treatment;
s6: after the winding platform 2 finishes winding processing on the third B-shaped winding pipe die and forms a third B-shaped winding pipe, the transfer device 7 transfers the third B-shaped winding pipe and the third B-shaped winding pipe die wrapped in the third B-shaped winding pipe to the first cooling station 31 for cooling treatment;
s7: the winding platform 2 is provided with a fourth B-type winding pipe die and carries out winding processing, the cutting platform 4 carries out bell and spigot cutting processing on the first B-type winding pipe, and after the bell and spigot cutting processing of the first B-type winding pipe is finished, the first B-type winding pipe and the first B-type winding pipe die are transferred to the demoulding platform 5; meanwhile, the second B-shaped winding pipe is transferred to the cutting platform 4 by the transfer device 7, and the third B-shaped winding pipe is transferred to the second cooling station 32 by the transfer device 7 for cooling treatment;
s8: the demolding platform 5 is used for demolding the first B-type winding pipe and a first B-type winding pipe mold wrapped in the first B-type winding pipe, after the demolding platform 5 enables the first B-type winding pipe to be separated from the first B-type winding pipe mold, the first B-type winding pipe mold is lifted away from the demolding platform, and the first B-type winding pipe mold is used as a fifth B-type winding pipe mold for subsequent use; meanwhile, the first B-shaped winding pipe after demoulding is automatically conveyed to the shaping platform 6;
s9: the first B-shaped winding pipe is transferred to a shaping station of the shaping platform 6 by the conveying trolley 8, the first B-shaped winding pipe is transferred to the next station by the conveying trolley 8 after manual shaping, and after subsequent manual treatment and inspection, the first B-shaped winding pipe is transferred from the shaping platform 6 by the conveying trolley 8 and then is put into a warehouse for treatment.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (1)
1. A B-type winding pipe production process is characterized by comprising the following steps:
s1: the winding platform (2) is provided with a first B-shaped winding pipe die and is used for winding;
s2: after the winding platform (2) finishes winding processing on the first B-type winding pipe die to form a first B-type winding pipe, transferring the first B-type winding pipe and the first B-type winding pipe die wrapped in the first B-type winding pipe from the winding platform (2) to a second cooling station (32) by using a transfer device (7) for cooling treatment;
s3: a second B-type winding pipe die is installed on the winding platform (2) and is wound;
s4: after the second B-type winding pipe die is wound and processed by the winding platform (2) to form a second B-type winding pipe, transferring the second B-type winding pipe and the second B-type winding pipe die wrapped in the second B-type winding pipe from the winding platform (2) to a first cooling station (31) by using a transfer device (7) for cooling treatment;
s5: a third B-type winding pipe mold is installed on the winding platform (2) and is wound, meanwhile, the first B-type winding pipe and the first B-type winding pipe mold are transferred to the cutting platform by the transfer device (7), and the second B-type winding pipe mold are transferred to the second cooling station (32) by the transfer device (7) for cooling treatment;
s6: after the winding platform (2) finishes winding processing on the third B-shaped winding pipe die and forms a third B-shaped winding pipe, the transfer device (7) transfers the third B-shaped winding pipe and the third B-shaped winding pipe die wrapped in the third B-shaped winding pipe to a first cooling station (31) for cooling treatment;
s7: a fourth B-type winding pipe die is installed on the winding platform (2) and is wound, meanwhile, the cutting platform (4) performs bell and spigot cutting processing on the first B-type winding pipe, and after the bell and spigot cutting processing of the first B-type winding pipe is completed, the first B-type winding pipe and the first B-type winding pipe die are transferred to the demolding platform; meanwhile, the second B-shaped winding pipe is transferred to the cutting platform (4) by the transfer device (7), and the third B-shaped winding pipe is transferred to the second cooling station (32) by the transfer device (7) for cooling treatment;
s8: the demolding platform (5) is used for demolding the first B-type winding pipe and a first B-type winding pipe mold wrapped in the first B-type winding pipe, after the first B-type winding pipe is separated from the first B-type winding pipe mold through the demolding platform (5), the first B-type winding pipe mold is lifted away from the demolding platform, and the first B-type winding pipe mold is used as a fifth B-type winding pipe mold for subsequent use; meanwhile, the first B-shaped winding pipe after demoulding is automatically conveyed to a shaping platform (6);
s9: the conveying trolley (8) transfers the first B-shaped winding pipe to a shaping station of the shaping platform (6), the conveying trolley transfers the first B-shaped winding pipe to the next station after manual shaping, and after manual subsequent treatment and inspection, the conveying trolley transfers the first B-shaped winding pipe away from the shaping platform and then carries out product warehousing treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910258383.5A CN110027198B (en) | 2019-04-01 | 2019-04-01 | Production process of B-type winding pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910258383.5A CN110027198B (en) | 2019-04-01 | 2019-04-01 | Production process of B-type winding pipe |
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| CN110027198A CN110027198A (en) | 2019-07-19 |
| CN110027198B true CN110027198B (en) | 2021-02-19 |
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| CN201910258383.5A Active CN110027198B (en) | 2019-04-01 | 2019-04-01 | Production process of B-type winding pipe |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04210192A (en) * | 1990-12-05 | 1992-07-31 | Furukawa Electric Co Ltd:The | Manufacturing device for insulated pipe and manufacture of insulated pipe using it |
| TR200300145A2 (en) * | 2003-02-04 | 2004-09-21 | D�Zayn Tekn�K Plast�K Boru Ve Elemanlari San. T�C. A.�. | Multilayer composite pipe production method and system |
| CN202213195U (en) * | 2011-07-25 | 2012-05-09 | 娄底市朝阳塑胶有限公司 | Movable pipe winding equipment |
| US10036488B2 (en) * | 2012-04-19 | 2018-07-31 | Composite Fluid Transfer LLC | Method for manufacturing a reinforced composite pipe |
| US20140238977A1 (en) * | 2013-02-22 | 2014-08-28 | Thercom Holdings, Llc | Composite article with induction layer and methods of forming and use thereof |
| CN105773988B (en) * | 2016-05-10 | 2018-08-10 | 广东永高塑业发展有限公司 | A kind of enhanced winding pipe and its manufacturing method and equipment |
| CN205736057U (en) * | 2016-05-10 | 2016-11-30 | 广东永高塑业发展有限公司 | A kind of enhancement mode winding pipe manufactures equipment and the enhancement mode winding pipe of manufacture thereof |
| CN106182841B (en) * | 2016-07-15 | 2018-06-08 | 王庆昭 | A kind of fiberglass reinforced band polyethylene compound pipe continuous production device and method |
| CN207889169U (en) * | 2017-12-30 | 2018-09-21 | 青岛科创塑料机械有限公司 | A kind of PE windings two flat walls structural tube production line |
| CN108215240A (en) * | 2018-02-26 | 2018-06-29 | 蒋丰亮 | A kind of multistation multifunctional production line for PE heavy caliber fiber reinforcement pipelines |
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