CN110026631A - A kind of the main shaft executive device and processing method of electrical discharge machining hexagonal hole - Google Patents

A kind of the main shaft executive device and processing method of electrical discharge machining hexagonal hole Download PDF

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Publication number
CN110026631A
CN110026631A CN201910387261.6A CN201910387261A CN110026631A CN 110026631 A CN110026631 A CN 110026631A CN 201910387261 A CN201910387261 A CN 201910387261A CN 110026631 A CN110026631 A CN 110026631A
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China
Prior art keywords
lip river
electrode
pentagonal
pentagon
processing
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CN201910387261.6A
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Chinese (zh)
Inventor
解宝成
刘建国
陈永秋
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Harbin University of Science and Technology
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Harbin University of Science and Technology
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Priority to CN201910387261.6A priority Critical patent/CN110026631A/en
Publication of CN110026631A publication Critical patent/CN110026631A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H3/00Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte
    • B23H3/04Electrodes specially adapted therefor or their manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • B23H9/14Making holes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

A kind of the main shaft executive device and processing method of electrical discharge machining hexagonal hole, belong to electric spark machining field.Solves the problems such as ablation product discharge effect is poor, and discharge condition is unstable in sinking EDM.When being processed using this method, Lip river pentagonal electrode is strangled to do rotation movement and do revolution motion around regular hexagon sleeve mandrel, its compound motion track is a regular hexagon, to make to scan a regular hexagon region in electrical discharge machining with the tool-electrode for strangling Lip river pentagonal section.Due to strangling rotation and the revolution motion of Lip river pentagonal electrode, the ablation product generated in edm process can take processing gap out of with the flowing of the movement and working solution of strangling Lip river pentagonal electrode, the discharge for being conducive to ablation product is remarkably improved the processing efficiency of deep hexagonal hole.This method is mainly used for processing hexagonal hole.

Description

A kind of the main shaft executive device and processing method of electrical discharge machining hexagonal hole
Technical field
The present invention relates to electric spark machining fields, and in particular to a kind of main shaft of electrical discharge machining hexagonal hole executes dress It sets, and the processing method of application device processing hexagonal hole.
Background technique
Hexagonal hole has good structural behaviour, and regular hexagon structure stress is stablized, and space utilization rate is high, using same Material more than sample is processed, and regular hexagon structure is most to save the mode of material to realize required performance requirement.Positive six The fields such as side shape hole is widely used in aerospace, spatial design is connected with structure, as air material inside and satellite it is outer Shell also largely uses regular hexagon structure, and the connection between components also mostly uses the regular hexagon i.e. structure of hexagon ring.
But the processing method of current hexagonal hole is single, the methods of traditional milling and sinking EDM be compared with For universal processing method.Wherein Milling Process can only process some large scales, free machining work due to the presence of cutting force Part, in some unmanageable hard metal materials, conventional tool cutting is difficult to carry out.In order to avoid cutting force is to machining accuracy Influence and limitation that workpiece material is required, the method for the special process is gradually widely used in complex-shaped surface mould and difficult-to-machine material Processing.Wherein Electrolyzed Processing and sinking EDM are common methods, but the processing efficiency of electrochemical machining method compared with It is low, processing cost is higher, there is also pollution the phenomenon that.Sinking EDM have noncontact procession, process not by It is many advantages, such as material hardness limitation, the extensive material being capable of processing, hard with competent height especially suitable for machine cut difficult processing The special materials such as degree, high intensity, high-melting-point, high tenacity, high brittleness, but in sinking EDM there is chip removal difficulty, It is also easy to produce the problems such as undesirable elements such as secondary discharge influence machining accuracy.Therefore, a kind of novel electrical discharge machining positive six is sought The processing unit (plant) and processing method in side shape hole suffer from great meaning to the processing and application of regular hexagon pore structure.
Summary of the invention
Chip removal is difficult when the present invention is to solve sinking EDM hexagonal hole, it is difficult to want up to expected processing The problems such as asking, the present invention provides a kind of main shaft executive device of electrical discharge machining hexagonal hole and processing methods.
A kind of main shaft executive device of electrical discharge machining hexagonal hole, it includes support plate, direct current generator, motor branch Frame, Hooks coupling universal coupling strangle Lip river pentagon cam, regular hexagon sleeve, Morse's taper electrode holder, strangle Lip river pentagonal electrode;
Direct current generator main shaft, Hooks coupling universal coupling, strangle Lip river pentagon cam, Morse's taper electrode holder, strangle Lip river pentagonal electrode from It is sequentially coaxially installed under, Morse's taper electrode holder and Le Luo pentagonal electrode are cooperatively connected using Morse's taper.
Le Lip river pentagonal electrode is graphite electrode, is prepared using high-rate wireless LAN method;
It strangles Lip river pentagon cam and regular hexagon sleeve is all made of plasma spray technology and carries out wearability processing;
The cross sectional shape of the cross sectional shape and Le Luo pentagon cam of strangling Lip river pentagonal electrode is to strangle Lip river pentagon, in main shaft Drive under, strangle Lip river pentagon cam and Le Luo pentagonal electrode and be co-axially mounted, strangle Lip river pentagon cam in regular hexagon sleeve It inside does rotation and does revolution motion around sleeve mandrel, the track of compound motion is a regular hexagon, strangles Lip river pentagon cam It drives Le Lip river pentagonal electrode to do same track movement, strangles Lip river pentagonal electrode bottom surface and carried out by under the complex track of rotation and revolution Spark discharge processing, can scan and process regular hexagon region.
The method for realizing processing hole using a kind of main shaft executive device of electrical discharge machining hexagonal hole, feature exist In detailed process is as follows for the method in the processing hole:
Step 1: a kind of main shaft executive device of electrical discharge machining hexagonal hole is mounted on spark-erosion machine tool, Workpiece to be added is fixed on the clamping device in work tank, and is filled with working solution into work nest;
Step 2: the phase of Le the Lip river pentagonal electrode and workpiece to be processed in main executive device is adjusted by servo-control system To position, its gap is made to be in initial manufacture position;
Step 3: pulse power positive and negative electrode is connected with Le Lip river pentagonal electrode and workpiece to be processed respectively, and direct current generator is powered It starts to work, output main shaft is still around positive six while driving via Hooks coupling universal coupling transmitting torque and strangle the cam rotation of Lip river pentagon The mandrel of side shape sleeve revolves, and carries out electro-discharge machining by the complex track of rotation and revolution to strangle Lip river pentagonal electrode, scans Process regular hexagon region.Gap voltage detection device carries out the gap voltage between workpiece and Le Luo pentagonal electrode real When detect, servo-control system receive gap voltage detection device feedback come information simultaneously control spark-erosion machine tool Z-direction Movement strangles discharging gap between Lip river pentagonal electrode and workpiece to control, and carry out the servo on processing hole depth direction into It gives to complete the processing of hexagonal hole, under the rotation and revolution compound motion for strangling Lip river pentagonal electrode, is produced in process Processing gap is taken in the working solution flushing that raw ablation product can be flowed out of.
Principle analysis: the present invention is to utilize to strangle the pentagonal wide property in Lip river, therefore strangling Lip river pentagon cam can be in regular hexagon Carried out in the boundary of sleeve smoothly, snugly rotation and revolution compound motion completely, the Le Lip river pentagon and cam and It strangles Lip river pentagonal electrode to be co-axially mounted, and the two motion profile having the same, so electrode is in compound regular hexagon rail Electro-discharge machining is carried out under mark, can scan out a regular hexagon region.By a kind of electrical discharge machining positive six of the present invention The main shaft executive device in side shape hole is mounted on the Z axis of electric spark machine tool, and detection device and servo-system pass through control electricity Discharging gap between pole bottom surface and workpiece carries out the servo feed in hole depth direction, realizes the processing of hexagonal hole.Strangling Lip river Under the rotation and revolution compound motion of pentagonal electrode, the working solution that the ablation product generated in process can be flowed is rushed It washes and takes processing gap out of.
Compared with the existing technology, the gain effect that the present invention has:
The present apparatus due to strangling rotation and revolution motion of the Lip river pentagonal electrode in working solution so that working solution by ablation product from Processing develops in gap, is convenient for chip removal, promotes processing efficiency;Double-sleeve structure makes electrode have good movement steady Property and concentricity retentivity;Morse's taper electrode holder and Le Luo pentagonal electrode are cooperated using Morse's taper, make to strangle five side of Lip river Concentricity with higher and easy to disassemble between shape electrode and Morse's taper electrode holder;It is electricity that Lip river pentagonal electrode, which is strangled, with graphite Pole material, graphite electrode has the advantages that easy processing, cheap, and graphite electrode can form carbon protective film to compensate graphite electrode Loss;It strangles Lip river pentagon cam and regular hexagon sleeve is all made of plasma spray technology and carries out wearability processing, improve cam machine The wearability of structure improves machining accuracy and processing stability.
Detailed description of the invention:
Fig. 1 is a kind of main shaft executive device structural schematic diagram of electrical discharge machining hexagonal hole of the present invention;
Fig. 2 is the schematic illustration for strangling Lip river pentagonal electrode workpieces processing;
Fig. 3 is the flow chart strangled Lip river pentagonal electrode and rotate clockwise one week processing hexagonal hole.
Description of symbols: 1, support plate, 2, direct current generator, 3, electric machine support, 4, Hooks coupling universal coupling, 5, Le Lip river pentagon Cam, 6, regular hexagon sleeve, 7, Morse's taper electrode holder, 8, Le Lip river pentagonal electrode.
Specific embodiment:
Specific embodiment 1: referring to Fig. 1, a kind of main shaft execution of electrical discharge machining hexagonal hole described in present embodiment Device, the device include support plate 1, direct current generator 2, electric machine support 3, Hooks coupling universal coupling 4, strangle Lip river pentagon cam 5, positive six side Shape sleeve 6, strangles Lip river pentagonal electrode 8 at Morse's taper electrode holder 7;
Wherein electric machine support 3 and regular hexagon sleeve 6 are coaxially fixed in support plate 1, and motor output shaft, is strangled Hooks coupling universal coupling 4 Lip river pentagon cam 5, Morse's taper electrode holder 7, Le Lip river pentagonal electrode 8 sequentially coaxially connect installation, and it is convex to strangle Lip river pentagon Wheel 5 in regular hexagon sleeve install completely by fitting, and main shaft rotation is driven after electrical power, and main shaft connects 4 band of Hooks coupling universal coupling It is dynamic strangle Lip river pentagon cam 5 and Le Luo pentagonal electrode 8 do rotation movement and around regular hexagon sleeve mandrel revolution motion; Morse's taper electrode holder (7) He Leluo pentagonal electrode (8) is cooperatively connected using Morse's taper;
Strangling Lip river pentagonal electrode (8) is graphite electrode;It strangles Lip river pentagon cam (5) and regular hexagon sleeve (6) is all made of thermal jet Painting technology carries out wearability processing;
Referring to attached drawing 2 and Fig. 3, a kind of main shaft executive device of electrical discharge machining hexagonal hole, Fig. 3 is to strangle Lip river pentagonal electrode 8 rotates clockwise, it is every rotation 45 ° when electrode position;The principle of the device is to utilize Le Lip river pentagon energy Carried out in the boundary of regular hexagon smoothly, completely snugly rotation and revolution compound motion, the angular speed of rotation and revolution The ratio between be 6:1, the Le Lip river pentagon and cam 5 and Le Luo pentagonal electrode 8 are co-axially mounted, and the two is having the same Motion profile, so the electric discharge of electrode bottom surface scans and processes regular hexagon region;
It is wear-resisting that Le Lip river pentagon cam described in present embodiment 5 and regular hexagon sleeve 6 are all made of plasma spray technology progress Property processing, can lift cam wearability, improve processing stability and machining accuracy.
Specific embodiment 2: a kind of electrical discharge machining regular hexagon described in present embodiment and specific embodiment one The difference of the main shaft executive device in hole is that carburizing and quenching can be used in the Le Lip river pentagon cam 5 and regular hexagon sleeve 6 Or the heat treatment modes such as nitrogen treatment carry out the surface hardness and wearability of lift cam mechanism, compared to specific embodiment one, There is the advantage for not needing secondary operation, but heat treatment process is relatively complicated.
Specific embodiment 3: a kind of electrical discharge machining positive six described in present embodiment and specific embodiment one or two The difference of the main shaft executive device in side shape hole is that Morse's taper electrode holder 7 is changed to universal spark-erosion machine tool fixture, increases Strong suitability, without preparing dedicated electrode holder.
Specific embodiment 4: strangling Lip river pentagonal electrode 8 and strangling Lip river pentagon cam 5 cut referring to attached drawing 2 and Fig. 3 Face shape must be to strangle Lip river pentagon, but size can not be identical, when Le Lip river pentagonal electrode 8 and strangle Lip river pentagon cam 5 When size is identical, the processable hexagonal hole that side length is a out of the Le Lip river pentagonal electrode 8 for being a with width;To processing The hexagonal hole of different dimensions can be realized by replacement various sizes of Le Lip river pentagonal electrode 8.
Specific embodiment 5: referring to attached drawing 1 to 3, just using a kind of electrical discharge machining described in specific embodiment one The method that the main shaft executive device of hexagonal hole realizes processing hexagonal hole, the specific mistake of the method for the processing hexagonal hole Journey are as follows: step 1: a kind of main shaft executive device of electrical discharge machining hexagonal hole is mounted on spark-erosion machine tool, Workpiece to be added is fixed on the clamping device in work tank, and is filled with working solution into work nest;
Step 2: it is adjusted by servo-control system in main executive device and strangles Lip river pentagonal electrode 8 and workpiece to be processed Relative position makes its gap be in initial manufacture position;
Step 3: pulse power positive and negative electrode is connected with Le Lip river pentagonal electrode 8 and workpiece to be processed respectively, and direct current generator 2 is logical Electricity is started to work, and output main shaft is transmitted while torque drives and strangles 5 rotation of cam of Lip river pentagon via Hooks coupling universal coupling 4 and is still around The mandrel of regular hexagon sleeve 6 revolves, and puts to strangle Lip river pentagonal electrode 8 and carry out electric spark by the complex track of rotation and revolution Electric machining scans and processes regular hexagon region, and gap voltage detection device is between workpiece and Le Luo pentagonal electrode 5 Gap voltage is measured in real time, and servo-control system receives the information that gap voltage detection device feedback is come and controls electric spark The movement in machine Z-axis direction strangles discharging gap between Lip river pentagonal electrode 8 and workpiece to control, and carries out processing hole depth Servo feed on direction completes the processing of hexagonal hole, in the rotation and revolution compound motion for strangling Lip river pentagonal electrode Under, processing gap is taken in the working solution flushing that the ablation product generated in process can be flowed out of.

Claims (2)

1. a kind of main shaft executive device of electrical discharge machining hexagonal hole, which is characterized in that the device include support plate (1), Direct current generator (2), Hooks coupling universal coupling (4), strangles Lip river pentagon cam (5), regular hexagon sleeve (6), Mohs at electric machine support (3) Taper electrode holder (7) strangles Lip river pentagonal electrode (8);Direct current generator (1) main shaft, Hooks coupling universal coupling (4), Le Lip river pentagon are convex Wheel (5), Morse's taper electrode holder (7), Le Lip river pentagonal electrode (8) are sequentially coaxially installed from top to bottom;Morse's taper electrode Fixture (7) He Leluo pentagonal electrode (8) is cooperatively connected using Morse's taper;Strangling Lip river pentagonal electrode (8) is graphite electrode, is adopted It is prepared with high-rate wireless LAN method;It strangles Lip river pentagon cam (5) and regular hexagon sleeve (6) is all made of plasma spray technology Carry out wearability processing;The cross sectional shape of the cross sectional shape and Le Luo pentagon cam (5) of strangling Lip river pentagonal electrode (8) is to strangle Lip river pentagon is strangled Lip river pentagon cam (5) He Leluo pentagonal electrode (8) and is co-axially mounted, strangle five side of Lip river under the drive of main shaft Shape cam (5) does rotation movement in regular hexagon sleeve (6) and does revolution motion, the track of compound motion around sleeve mandrel It is a regular hexagon;Strangling Lip river pentagon cam (5) drives Le Lip river pentagonal electrode (8) to do same track movement, strangles Lip river pentagon Electrode (8) scans by spark discharge processing is carried out under the complex track of rotation and revolution and processes regular hexagon region.
2. using a kind of positive six side of main shaft executive device realization processing of electrical discharge machining hexagonal hole described in claim 1 The method in shape hole, the detailed process of the method for the processing hexagonal hole are as follows:
Step 1: a kind of main shaft executive device of electrical discharge machining hexagonal hole is mounted on spark-erosion machine tool, Workpiece to be added is fixed on the clamping device in work tank, and is filled with working solution into work nest;
Step 2: Le Lip river pentagonal electrode (8) and the workpiece to be processed in main executive device are adjusted by servo-control system Relative position, so that its gap is in initial manufacture position;
Step 3: pulse power positive and negative electrode is connected with Le Lip river pentagonal electrode (8) and workpiece to be processed respectively, direct current generator (2) it starts to work after being powered, output main shaft drives via Hooks coupling universal coupling (4) transmitting torque and strangles Lip river pentagon cam (5) rotation While be still around the mandrel revolution of regular hexagon sleeve (6), to strangle Lip river pentagonal electrode (8) by the compound of rotation and revolution Track carries out electro-discharge machining, scans and processes regular hexagon region, and gap voltage detection device is to workpiece and Le Luo pentagon electricity Gap voltage between pole (8) is measured in real time, and servo-control system receives the information that gap voltage detection device feedback is come And the movement of spark-erosion machine tool Z-direction is controlled, discharging gap between Lip river pentagonal electrode (8) and workpiece is strangled to control, and The servo feed on processing hole depth direction is carried out to complete the processing of hexagonal hole, strangle Lip river pentagonal electrode (8) from Turn and revolve under compound motion, the working solution flushing that the ablation product generated in process can be flowed is taken out of between processing Gap.
CN201910387261.6A 2019-05-10 2019-05-10 A kind of the main shaft executive device and processing method of electrical discharge machining hexagonal hole Pending CN110026631A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110788425A (en) * 2019-11-12 2020-02-14 哈尔滨理工大学 Main shaft execution device and method for electric spark machining of fillet-free regular hexagonal hole

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JPS59107825A (en) * 1982-12-09 1984-06-22 Mitsubishi Electric Corp Modification of mold effected by wire cut electric spark machining
CN2363821Y (en) * 1998-10-07 2000-02-16 机械工业部苏州电加工机床研究所 Electrode for deep small hole electric spark machining
JP2008000834A (en) * 2006-06-21 2008-01-10 Sodick Co Ltd Nc boring electric-discharge machining method by wire electrode line
JP2013176820A (en) * 2012-02-28 2013-09-09 Denso Corp Electric discharge machining method and electric discharge machining device for tapered hole
CN204018900U (en) * 2014-05-20 2014-12-17 江南大学 A kind of liquid enhanced spark machined Porous electrode clamping device that rushes
CN106041232A (en) * 2016-06-28 2016-10-26 哈尔滨工业大学 Main shaft execution mechanism for electrical discharge machining device for machining square holes and machining method implemented through execution mechanism
CN209919043U (en) * 2019-05-10 2020-01-10 哈尔滨理工大学 Main shaft execution device for processing regular hexagonal hole by electric spark

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59107825A (en) * 1982-12-09 1984-06-22 Mitsubishi Electric Corp Modification of mold effected by wire cut electric spark machining
CN2363821Y (en) * 1998-10-07 2000-02-16 机械工业部苏州电加工机床研究所 Electrode for deep small hole electric spark machining
JP2008000834A (en) * 2006-06-21 2008-01-10 Sodick Co Ltd Nc boring electric-discharge machining method by wire electrode line
JP2013176820A (en) * 2012-02-28 2013-09-09 Denso Corp Electric discharge machining method and electric discharge machining device for tapered hole
CN204018900U (en) * 2014-05-20 2014-12-17 江南大学 A kind of liquid enhanced spark machined Porous electrode clamping device that rushes
CN106041232A (en) * 2016-06-28 2016-10-26 哈尔滨工业大学 Main shaft execution mechanism for electrical discharge machining device for machining square holes and machining method implemented through execution mechanism
CN209919043U (en) * 2019-05-10 2020-01-10 哈尔滨理工大学 Main shaft execution device for processing regular hexagonal hole by electric spark

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110788425A (en) * 2019-11-12 2020-02-14 哈尔滨理工大学 Main shaft execution device and method for electric spark machining of fillet-free regular hexagonal hole

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