CN110014511A - A kind of distributing method producing light foamed ceramic partition plate - Google Patents
A kind of distributing method producing light foamed ceramic partition plate Download PDFInfo
- Publication number
- CN110014511A CN110014511A CN201910381280.8A CN201910381280A CN110014511A CN 110014511 A CN110014511 A CN 110014511A CN 201910381280 A CN201910381280 A CN 201910381280A CN 110014511 A CN110014511 A CN 110014511A
- Authority
- CN
- China
- Prior art keywords
- partition plate
- producing light
- foamed ceramic
- mold
- blank block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0205—Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0009—Shaping of preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
Abstract
The present invention relates to a kind of distributing methods for producing light foamed ceramic partition plate.The present invention, which provides a kind of production process, not to be had dust pollution, is able to achieve the good a kind of distributing method for producing light foamed ceramic partition plate of the production of connection cloth, energy-saving effect.A kind of distributing method producing light foamed ceramic partition plate, comprising the following steps: (1) by the powder pressing of wet weight ratio 6-7% at the blank block for being provided with through-hole;(2) blank block after drying is disposably moved into manipulator and is equipped in the mold of ceramic fiber paper, the gap between blank block is no more than 5mm.
Description
Technical field
The present invention relates to a kind of distributing methods for producing light foamed ceramic partition plate.
Background technique
Foamed ceramic has the characteristics that high-strength light, uses as the exterior wall of building, internal partition wall.Conventional hair
Steeping ceramic production technology is that powder is distributed into the mold of refractory composition, is burnt into, is sent out in kiln by 1160-1200 °
It steeps and forms.There are apparent defects for this direct cloth technique: (1) when mold is added in powder, being easy to produce dust.(2) mould
Tool must combine closely, and especially the surrounding edge on four sides must be compact, otherwise be easy material leakage.(3) if it is equal using belt or hopper
When even blanking, mold inner bottom surface deforms, and will lead to powder defect erratic in mold, and needs artificial dry
Pre-add material reducing, repetition strike off, and production efficiency is lower, is unfavorable for automated production.
Summary of the invention
In view of the above-mentioned problems, the present invention, which provides a kind of production process, not to be had dust pollution, is able to achieve the production of connection cloth, section
It can a kind of good distributing method for producing light foamed ceramic partition plate of effect.
To achieve the above object, present invention provide the technical scheme that a kind of cloth for producing light foamed ceramic partition plate
Material method, comprising the following steps: (1) by the powder pressing of wet weight ratio 6-7% at the blank block for being provided with through-hole;(2) machine is used
Blank block after drying is disposably moved into and is equipped in the mold of ceramic fiber paper by tool hand, and the gap between blank block is no more than
5mm。
Further, the blank block moved into mold is one layer or two stackings are put.
Further, the outer dimension of the blank block is 300 × 50mm of 300 × 300 × 50mm or φ, on blank block
Cloth φ 10mm through-hole totally 4 row, every row 4.
Further, mold is long × wide: 1860 × 2460 mm, mold include bottom plate and template made of refractory material.
Further, mold is long × wide: 1860 × 2460 mm, mold include bottom plate smooth made of refractory material.
Further, ceramic fiber paper thickness 0.8mm.
Effective effect of invention
The present invention use by the powder pressing blank block of 6-7% then again the cloth into mold, cloth process there is no dust, not by
Die deformation influences, and does not need manual intervention processing, at low cost.Disposably blank block is moved into mold using manipulator, it is raw
Production process does not need manual intervention, high degree of automation.Since through-hole is distributed in blank block, it is burnt into smooth in exhaust, burning can be reduced
At the time, energy-saving effect is good.Gap is less than or equal to 5mm between blank block, one layer of laying or can stack two layers in a mold.One layer
When blank block, by 1160 ° of hot stage, there is liquid phase in block, and softening is bonded, and firing is integrated plate, is sintered out
Product blank thickness is 90mm, is processed into 3 pieces of 600 × 2400 × 80mm finished product using grinding cutting.Stack two layers of blank
When block, blank block two pieces of contacts up and down, because blank block is sintered good air permeability in the temperature rise period, by 1160-1200 ° of high temperature rank
There is liquid phase in section, block, soften, are bonded, and firing is integrated plate, and the product blank thickness being sintered out is 180mm.By grinding
Mill cutting and it is cross-sectional, be processed into 6 pieces of 600 × 2400 × 80mm finished product, yield is more, high production efficiency.If using roller kilns
Production, it is of less demanding to mold, it might even be possible to not need the surrounding edge of fireproof die, only need the smooth catching groove link of fire resisting bottom plate, just
It realizes continuous cloth production, realizes the continuous production of pipeline system.
Detailed description of the invention
Fig. 1 is the schematic diagram that rectangular billet block is put in two stackings of the present invention under the roller kilns condition of production;
Fig. 2 is circular blank block laying top view in a mold of the present invention under the tunnel oven condition of production.
Specific embodiment
Illustrate a part of the embodiments of the present invention with reference to the accompanying drawing, the size and shape of blank, the aperture of through-hole is unlimited
The content described in following embodiments, every other embodiment obtained without making creative work, all
Belong to the scope of protection of the invention.
Embodiment 1
As shown in Figure 1, of the invention comprises the concrete steps that the first rectangular blank block 1 of powder pressing by wet weight ratio 6-7%, base
Material 1 outer dimension of block is length × width x thickness degree are as follows: 300 × 300 × 50mm is evenly equipped with 4 rows, the φ of every row 4 in blank block 1
10mm through-hole 2;After blank block 1 is dry, blank block 1 is disposably moved on to manipulator and is equipped with 0.8mm thickness ceramic fibre
On the mold 4 of paper 6 made by smooth fire resisting bottom plate 3,1 quantity of blank block is 48 pieces, is respectively grown to 8 pieces, 6 pieces of short,
Gap between every piece of blank block 1 is no more than 5mm.Second layer blank block 1 is stacked on the bottom blank block 1 being well placed, up and down
Layer blank block 1 directly contacts, and placement position and spacing are identical as bottom.It is produced using roller kilns, by 1160-1200 ° of height
There is liquid phase in thermophase, briquet material 1, and softening is bonded, and firing is integrated plate, the blank flat being sintered out with a thickness of 180mm,
It is cut by grinding and cross-sectional, being processed into 6 block sizes is 600 × 2400 × 80mm light foamed ceramic partition wall board finished product.
Embodiment 2
As shown in Fig. 2, of the invention comprises the concrete steps that first by the powder pressing of wet weight ratio 6-7% at circular blank block 1, circle
1 diameter of shape blank block is evenly equipped with 4 rows, the φ 10mm through-hole 2 of every row 4 in blank block 1 with a thickness of 50 mm for 300 mm;When
After blank block 1 is dry, blank block 1 is disposably moved on in the mold 4 for being equipped with 0.8mm thickness ceramic fiber paper 6 with manipulator,
Mold 4 is provided with bottom plate 3 made of refractory material and framed 5, and 1 quantity of blank block is 48 pieces, respectively grows to 8 pieces, short 6
Block, the gap between every piece of blank block 1 are no more than 5mm.It after being well placed one layer of blank block 1, is produced, is passed through using tunnel oven
There is liquid phase in 1160 ° of hot stage, block, softening, be bonded, firing be integrated plate, the blank flat being sintered out with a thickness of
90mm, being processed into 3 block sizes using grinding cutting is 600 × 2400 × 80mm light foamed ceramic partition wall board finished product.
Claims (6)
1. a kind of distributing method for producing light foamed ceramic partition plate, comprising the following steps: (1) by wet weight ratio 6-7%'s
Powder pressing is at the blank block for being evenly equipped with through-hole;(2) blank block after drying is disposably moved into manipulator and is equipped with ceramics
In the mold of fibrous paper, the gap between blank block is no more than 5mm.
2. a kind of distributing method for producing light foamed ceramic partition plate as described in claim 1, moves into the blank in mold
Block is one layer or two stackings are put.
3. a kind of distributing method for producing light foamed ceramic partition plate as claimed in claim 2, the shape of the blank block
Having a size of 300 × 50mm of 300 × 300 × 50mm or φ, φ 10mm through-hole totally 4 row, every row 4 are evenly distributed on blank block.
4. a kind of distributing method for producing light foamed ceramic partition plate as claimed in claim 2, mold are long × wide: 1860 ×
2460 mm, mold include bottom plate and template made of refractory material.
5. a kind of distributing method for producing light foamed ceramic partition plate as claimed in claim 2, mold are long × wide: 1860 ×
2460 mm, mold include bottom plate smooth made of refractory material.
6. a kind of distributing method for producing light foamed ceramic partition plate as described in claim 1, ceramic fiber paper thickness
0.8mm。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910381280.8A CN110014511A (en) | 2019-05-08 | 2019-05-08 | A kind of distributing method producing light foamed ceramic partition plate |
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---|---|---|---|
CN201910381280.8A CN110014511A (en) | 2019-05-08 | 2019-05-08 | A kind of distributing method producing light foamed ceramic partition plate |
Publications (1)
Publication Number | Publication Date |
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CN110014511A true CN110014511A (en) | 2019-07-16 |
Family
ID=67193319
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CN201910381280.8A Pending CN110014511A (en) | 2019-05-08 | 2019-05-08 | A kind of distributing method producing light foamed ceramic partition plate |
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Citations (11)
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WO2006027593A2 (en) * | 2004-09-10 | 2006-03-16 | Dytech Corporation Limited | Gelcasting of a ceramic catalyst carrier |
CN102166784A (en) * | 2010-11-29 | 2011-08-31 | 盱眙县科源新材料厂 | Production method for forming attapulgite porous ceramic by pressing method |
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CN103332905A (en) * | 2013-07-04 | 2013-10-02 | 中国建筑股份有限公司 | Decorative heat insulation foam ceramic composite plate and preparation method thereof |
CN204869171U (en) * | 2015-04-07 | 2015-12-16 | 内蒙古科技大学 | Foamed ceramic's foaming forming die |
CN106045467A (en) * | 2016-05-24 | 2016-10-26 | 青岛创三元环保新材料有限公司 | Lightweight, high-temperature resistant and sound-absorbing ceramic door core plate and preparation method therefor |
CN106518138A (en) * | 2016-10-31 | 2017-03-22 | 武汉理工大学 | Preparation method for foam ceramic thermal insulation building block |
CN107337427A (en) * | 2016-11-29 | 2017-11-10 | 佛山市东鹏陶瓷有限公司 | The preparation method and finished product of a kind of dry powder Ceramic Tiles and its base substrate |
CN107805051A (en) * | 2017-11-16 | 2018-03-16 | 辽宁罕王绿色建材有限公司 | With the method for three layers of cloth production sandwich type foamed ceramic building block of iron tailings raw material |
CN107940989A (en) * | 2017-12-28 | 2018-04-20 | 洛阳北玻硅巢装备技术有限公司 | A kind of foamed ceramic fires electricity consumption heated table kiln firing system and application method |
CN109534849A (en) * | 2019-01-17 | 2019-03-29 | 武汉理工大学 | A method of exterior insulation is prepared using gold tailings |
-
2019
- 2019-05-08 CN CN201910381280.8A patent/CN110014511A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2006027593A2 (en) * | 2004-09-10 | 2006-03-16 | Dytech Corporation Limited | Gelcasting of a ceramic catalyst carrier |
CN102166784A (en) * | 2010-11-29 | 2011-08-31 | 盱眙县科源新材料厂 | Production method for forming attapulgite porous ceramic by pressing method |
CN102295471A (en) * | 2011-06-17 | 2011-12-28 | 甘伟 | Foaming ceramics material prepared through adopting polishing ceramic slags as main raw material, and preparation method thereof |
CN103332905A (en) * | 2013-07-04 | 2013-10-02 | 中国建筑股份有限公司 | Decorative heat insulation foam ceramic composite plate and preparation method thereof |
CN204869171U (en) * | 2015-04-07 | 2015-12-16 | 内蒙古科技大学 | Foamed ceramic's foaming forming die |
CN106045467A (en) * | 2016-05-24 | 2016-10-26 | 青岛创三元环保新材料有限公司 | Lightweight, high-temperature resistant and sound-absorbing ceramic door core plate and preparation method therefor |
CN106518138A (en) * | 2016-10-31 | 2017-03-22 | 武汉理工大学 | Preparation method for foam ceramic thermal insulation building block |
CN107337427A (en) * | 2016-11-29 | 2017-11-10 | 佛山市东鹏陶瓷有限公司 | The preparation method and finished product of a kind of dry powder Ceramic Tiles and its base substrate |
CN107805051A (en) * | 2017-11-16 | 2018-03-16 | 辽宁罕王绿色建材有限公司 | With the method for three layers of cloth production sandwich type foamed ceramic building block of iron tailings raw material |
CN107940989A (en) * | 2017-12-28 | 2018-04-20 | 洛阳北玻硅巢装备技术有限公司 | A kind of foamed ceramic fires electricity consumption heated table kiln firing system and application method |
CN109534849A (en) * | 2019-01-17 | 2019-03-29 | 武汉理工大学 | A method of exterior insulation is prepared using gold tailings |
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Application publication date: 20190716 |
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