CN110014228B - Sword gate slag remover - Google Patents
Sword gate slag remover Download PDFInfo
- Publication number
- CN110014228B CN110014228B CN201910399682.0A CN201910399682A CN110014228B CN 110014228 B CN110014228 B CN 110014228B CN 201910399682 A CN201910399682 A CN 201910399682A CN 110014228 B CN110014228 B CN 110014228B
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- Prior art keywords
- deslagging
- rapier
- slag
- strip
- blades
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- 239000002893 slag Substances 0.000 title claims abstract description 136
- 238000004891 communication Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims description 18
- 230000017525 heat dissipation Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000003698 laser cutting Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000007790 scraping Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 241000251133 Sphyrna tiburo Species 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/16—Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Toys (AREA)
Abstract
The embodiment of the invention discloses a rapier slag remover, which comprises: the shell, the bottom plate is provided with a strip-shaped opening, the upper surface is provided with a control opening, and the side wall is provided with a power supply opening; the driving motor is arranged on the inner surface of the bottom plate; the driving gear is sleeved on the driving shaft and meshed with the tooth surface of the rapier rack; the deslagging motor is arranged on the inner surface of the bottom plate; the two slag removing blades are respectively provided with a shaft hole and sleeved on the output shaft, and correspond to the two side walls of the sword grid rack respectively; the control box is arranged at the upper part of the inner side of the shell and is electrically connected with an external power supply through the power supply opening; the control panel is arranged at the control opening and is in communication connection with the control box. The slag remover has the advantages of low cost, high working efficiency, simple and convenient operation and more reasonable slag removing mode.
Description
Technical Field
The invention belongs to the technical field of slag removal, and particularly relates to a rapier slag remover.
Background
Along with the fact that the metal laser cutting machine is gradually valued in metal plate production, laser cutting machine manufacturers fully input energy into upgrading and updating of main bodies, and matched auxiliary tools are less in questionable.
When the laser cutting machine works, a large amount of high-temperature slag is generated, and the slag splashes and adheres to the rapier bars on the working table surface, so that the cutting quality is gradually affected.
The slag remover in the current market is slag removing equipment for production aiming at the problem, adopts the principle of multi-blade longitudinal reciprocating scraping, slag is scraped into a large amount of scraps, but the working efficiency is slower, and meanwhile, the direct result of the situation of no competition and monopoly is that the slag remover is extremely high in price.
Moreover, the slag remover has high requirements on consumable materials of the cutter, the cutter processing and hardening cost is high, the cutter loss is serious, the service life is short, the replacement is frequent, and the use cost is high. In addition, the equipment can not automatically walk in the deslagging process, and the equipment is required to be pushed and pulled forward by manpower to assist the equipment to finish deslagging, so that the equipment has the defects of difficult operation, high labor intensity and the like.
In addition, the imitated slag remover changes the longitudinal scraping of the slag remover into the transverse reciprocating impact principle for slag removal. The equipment is simple in structure, the self-control shovel head is directly added on the electric pick, no technical content exists, in the use process, only less slag can be cleaned, the operating handle vibrates very much, and because the operating handle cannot automatically walk, the operating handle is required to be pushed to remove slag forwards by manpower, so that operators bear very large vibration, the labor intensity is huge, the slag removal efficiency is extremely low, and almost no trace exists in the market.
Disclosure of Invention
Therefore, the embodiment of the invention provides a rapier slag remover, which aims to solve the problems of low automation degree and low slag removal efficiency of the existing slag remover.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions:
according to a first aspect of an embodiment of the present invention, a rapier slag remover, the slag remover comprising: the machine shell is a box body which is horizontally placed, a strip-shaped opening corresponding to the rapier rack is formed in the middle of a bottom plate of the machine shell along the running direction of the slag remover, the width of the strip-shaped opening is larger than that of the rapier rack, a control opening is formed in the upper surface of the machine shell, and a power supply opening is formed in the upper portion of one side wall of the machine shell; the driving motor is arranged on the inner surface of the bottom plate positioned at one side of the strip-shaped opening, and the driving shaft of the driving motor extends to the position above the strip-shaped opening corresponding to the rear end of the slag remover in the running direction; the driving gear is vertically arranged and rotationally sleeved on the driving shaft, and the lower part of the driving gear extends out of the bottom plate from the strip-shaped opening and is meshed with the tooth surface of the rapier rack; the deslagging motor is arranged on the inner surface of the bottom plate positioned at the other side of the strip-shaped opening, and an output shaft of the deslagging motor extends to the position above the strip-shaped opening corresponding to the front end of the deslagging machine in the running direction; the two slag removing blades are in the shape of discs, the surfaces of the two slag removing blades are respectively provided with a shaft hole matched with the output shaft, the two slag removing blades are respectively sleeved on the output shaft of the slag removing motor through the shaft holes at intervals, the lower parts of the two slag removing blades extend out of the bottom plate from the strip-shaped openings, and the two slag removing blades respectively correspond to the two side walls of the sword grid rack; the control box is arranged at the upper part of the inner side of the shell and is electrically connected with an external power supply through a power supply opening; the control panel is arranged at the control opening and is in communication connection with the control box; the driving motor and the deslagging motor are respectively in communication connection with the control box; the driving motor drives the driving gear to rotate, and the driving gear drives the slag remover to advance or retreat along the length direction of the rapier rack through meshing with the tooth surface of the rapier rack, so that an output shaft of the slag removing motor rotates to drive the two slag removing blades to rotate, and the two slag removing blades rotate to form rotary cutting of slag on the two side walls of the rapier rack.
Further, a cover shell is vertically arranged on the inner surface of the bottom plate of the shell at a position corresponding to the strip-shaped opening, and the cover shell is covered on the strip-shaped opening along the length direction of the strip-shaped opening; the cover shell comprises two vertical plates and a cover plate connected to the upper end faces of the two vertical plates, the two vertical plates and the cover plate are matched to form an inverted U-shaped groove structure, and the opening end of the cover shell corresponds to the strip-shaped opening of the bottom plate; the housing divides the inner space of the housing into a first compartment and a second compartment which are arranged in parallel along the width direction of the housing; the driving motor is arranged on the inner surface of the bottom plate corresponding to the first compartment; the deslagging motor is arranged on the inner surface of the bottom plate corresponding to the second compartment; the control box is arranged on the upper part of the inner side of the first compartment or the upper part of the inner side of the second compartment; a driving opening corresponding to the driving gear is formed in the surface of the vertical plate close to one side of the driving motor, and the driving gear stretches into the inner side of the housing from the driving opening; the surface of the vertical plate close to one side of the deslagging motor is provided with a cutting opening corresponding to the two deslagging blades, and the two deslagging blades extend into the inner side of the housing through the cutting opening.
Further, a supporting plate is horizontally arranged on the upper part of the outer surface of the vertical plate in a protruding mode, and the supporting plate is inscribed on the inner wall of the machine shell; the support plate is positioned at the upper part of the inner side of the first compartment or the upper part of the inner side of the second compartment, and the control box is arranged at the upper part of the inner side of the first compartment or the upper part of the inner side of the second compartment through the support plate.
Further, the outer surfaces of the bottom plates of the machine shell positioned at the two sides of the strip-shaped opening are respectively provided with a baffle plate in a protruding mode along the direction vertical to the bottom plates; the two baffles are arranged along the running direction of the slag remover; one ends, close to the deslagging blades, of the two baffles in the length direction are outwards protruded outwards to form a protection part, and the two protection parts are matched to form protection for the two deslagging blades; the shape of the outer edge of the protecting part of the baffle is arc-shaped.
Further, one ends, far away from the bottom plate, of the two baffles in the width direction are respectively connected with a guide plate, the guide plates are perpendicular to the baffles, one ends, far away from the baffles, of the guide plates extend to the upper part of the strip-shaped opening, and the guide plates are matched with the baffles to form an L-shaped structure; a guide channel is formed between the two guide plates, the width of the guide channel is larger than that of the rapier rack, and the guide channel is matched with the driving gear to form a guide for the slag remover to move along the length direction of the rapier rack.
Further, the surfaces of the two vertical plates are respectively provided with a driving opening corresponding to the driving gear; cutting openings corresponding to the two slag removing blades are respectively formed in the surfaces of the two vertical plates.
Further, heat dissipation openings corresponding to the first compartment and the second compartment are arranged on two opposite side walls of the casing at intervals, and the heat dissipation openings are inscribed with heat dissipation grids.
Further, the control box is electrically connected with an external power supply through a power supply protection module to form voltage and current protection for the control box.
Further, a remote control panel is arranged on the outer side frame of the shell, and the remote control panel is in communication connection with the control box to form remote control on the operation of the slag remover.
The embodiment of the invention has the following advantages:
the double-motor structure of the driving motor and the deslagging motor is adopted, the deslagging motor drives the double deslagging blades to rapidly and simultaneously deslagging the two side walls of the rapier rack, when deslagging is carried out, the driving motor drives the driving gear to rotate, the driving gear and the rapier rack are meshed to drive the deslagging machine to automatically advance and retreat on the rapier rack, and the deslagging motor drives the two deslagging blades to rotate at a high speed to realize automatic deslagging;
is suitable for removing most of rapier rack materials: stainless steel, carbon steel and aluminum. The device is suitable for a flat laser cutting machine tool with the highest laser power of 15 KW. At present, slag generated on the tray rack can be removed more thoroughly. The side surfaces and the teeth of the cleaned rack are cleaned;
1) The slag remover is compact in structure and only needs a very short slag removal guide section;
2) Because the deslagging principle is different, the deslagging machine has no reciprocating motion component in the deslagging process, so that the deslagging machine has no vibration, and the high-precision numerical control machine tool cannot be impacted and damaged;
3) The guide channel is arranged, and the gripper rack is always kept to move between the two slag removing blades in the slag removing process and cannot deviate from the gripper rack;
4) The device is provided with a stepless speed change driving mechanism, equipment automatically walks in the deslagging process, a manual traction push-pull deslagging machine is not needed, and the operation labor intensity and the safety of operators are greatly reduced;
5) The double slag removing blade structure thoroughly removes slag on two sides of the rapier rack at one time;
6) The operation panel is arranged, the slag remover can be operated by the panel or by a full-function remote control, and the labor intensity of operators is greatly reduced;
7) The slag remover can automatically walk on the rapier rack without manual pushing and pulling, only needs single operation, is easy to control, and can effectively prolong the service life of the rapier.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
The structures, proportions, sizes, etc. shown in the present specification are shown only for the purposes of illustration and description, and are not intended to limit the scope of the invention, which is defined by the claims, so that any structural modifications, changes in proportions, or adjustments of sizes, which do not affect the efficacy or the achievement of the present invention, should fall within the ambit of the technical disclosure.
Fig. 1 is a schematic structural diagram of a rapier slag remover provided in embodiment 1 of the present invention;
fig. 2 is a schematic diagram of the internal structure of a rapier slag remover provided in embodiment 1 of the present invention;
fig. 3 is a schematic diagram of the bottom structure of a rapier slag remover provided in embodiment 1 of the present invention;
fig. 4 is a schematic diagram of the internal structure of a rapier slag remover provided in embodiment 1 of the present invention;
fig. 5 is a schematic diagram of the internal structure of a rapier slag remover provided in embodiment 1 of the present invention;
fig. 6 is a schematic diagram of the internal structure of a rapier slag remover provided in embodiment 1 of the present invention;
fig. 7 is a schematic structural view of a driving motor, a driving gear, a deslagging motor and a deslagging blade in a rapier deslagging machine according to embodiment 1 of the present invention;
in the figure:
1. a housing, 11, a bottom plate, 12, a strip-shaped opening, 13, a power supply opening, 14, a first compartment, 15, a second compartment, 16, a heat radiation opening, 161 and a heat radiation grille;
2. a drive motor, 21, drive shaft;
3. a drive gear;
4. a deslagging motor, 41 and an output shaft;
5. slag removing blade, 51, shaft hole;
6. a control box;
7. a housing 71, a riser 72, a cover plate 73, a driving opening 74, a cutting opening 75, a support plate;
8. a baffle plate 81 and a guard;
9. guide plate, 91, guide channel.
Detailed Description
Other advantages and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, by way of illustration, is to be read in connection with certain specific embodiments, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms such as "upper", "lower", "left", "right", "middle", etc. are also used herein for convenience of description, but are not intended to limit the scope of the present invention, and the relative changes or modifications thereof are considered to be within the scope of the present invention without any substantial modification of the technical content.
Example 1
Referring to fig. 1 to 7, the present invention provides a rapier slag remover, comprising: the machine shell 1 is a box body which is horizontally placed, a strip-shaped opening 12 corresponding to a sword grating rack (not shown) is formed in the middle of a bottom plate 11 of the machine shell 1 along the running direction of the slag remover, the width of the strip-shaped opening 12 is larger than that of the sword grating rack, a control opening (not shown) is formed in the upper surface of the machine shell 1, and a power supply opening 13 is formed in the upper portion of one side wall of the machine shell 1; the driving motor 2 is arranged on the inner surface of the bottom plate 11 positioned at one side of the strip-shaped opening 12, and a driving shaft 21 of the driving motor 2 extends to the position above the strip-shaped opening 12 corresponding to the rear end of the slag remover in the running direction; the driving gear 3 is vertically arranged and rotationally sleeved on the driving shaft 21, and the lower part of the driving gear 3 extends out of the bottom plate 11 from the strip-shaped opening 12 and is meshed with the tooth surface of the sword grid rack; the deslagging motor 4 is arranged on the inner surface of the bottom plate 11 positioned at the other side of the strip-shaped opening 12, and an output shaft 41 of the deslagging motor 4 extends to the position above the strip-shaped opening 12 corresponding to the front end of the deslagging machine in the running direction; the two deslagging blades 5 are discs, the surfaces of the two deslagging blades 5 are respectively provided with a shaft hole 51 matched with the output shaft 41, the two deslagging blades 5 are respectively sleeved on the output shaft 41 of the deslagging motor 4 through the shaft holes 51 at intervals, the lower parts of the two deslagging blades 5 extend out of the bottom plate 11 from the strip-shaped openings 12, and the two deslagging blades 5 respectively correspond to the two side walls of the sword grid rack; the control box 6 is arranged at the upper part of the inner side of the shell 1, and the control box 6 is electrically connected with an external power supply through a power supply opening 13; a control panel (not shown) installed in the control opening and connected to the control box 6 in communication; the driving motor 2 and the deslagging motor 4 are respectively in communication connection with the control box 6; the driving motor 2 drives the driving gear 3 to rotate, the driving gear 3 drives the slag remover to advance or retreat along the length direction of the rapier rack through meshing with the tooth surface of the rapier rack, the output shaft 41 of the slag removing motor 4 rotates to drive the two slag removing blades 5 to rotate, and the two slag removing blades 5 rotate to form rotary cutting of slag on the two side walls of the rapier rack.
Further, a housing 7 is vertically arranged on the inner surface of the bottom plate 11 of the casing 1 at a position corresponding to the strip-shaped opening 12, and the housing 7 is covered on the strip-shaped opening 12 along the length direction of the strip-shaped opening 12; the housing 7 comprises two vertical plates 71 and a cover plate 72 connected to the upper end surfaces of the two vertical plates 71, the two vertical plates 71 and the cover plate 72 are matched to form an inverted U-shaped groove structure, and the opening end of the housing 7 corresponds to the strip-shaped opening 12 of the bottom plate 11; the housing 7 divides the inner space of the housing 1 into a first compartment 14 and a second compartment 15 which are arranged in parallel along the width direction of the housing 1; the driving motor 2 is arranged on the inner surface of the bottom plate 11 corresponding to the first compartment 14; the deslagging motor 4 is arranged on the inner surface of the bottom plate 11 corresponding to the second compartment 15; the control box 6 is arranged at the upper part of the inner side of the first compartment 14 or the second compartment 15; a driving opening 73 corresponding to the driving gear 3 is formed in the surface of the vertical plate 71 close to one side of the driving motor 2, and the driving gear 3 stretches into the inner side of the housing 7 from the driving opening 73; the surface of the vertical plate 71 near one side of the deslagging motor 4 is provided with a cutting opening 74 corresponding to the two deslagging blades 5, and the two deslagging blades 5 extend into the inner side of the housing 7 from the cutting opening 74.
Further, a supporting plate 75 is horizontally protruded from the upper part of the outer surface of the vertical plate 71, and the supporting plate 75 is inscribed on the inner wall of the casing 1; the support plate 75 is located at the upper inner side of the first compartment 14 or the upper inner side of the second compartment 15, and the control box 6 is mounted at the upper inner side of the first compartment 14 or the upper inner side of the second compartment 15 through the support plate 75.
Further, the surfaces of the two vertical plates 71 are respectively provided with a driving opening 73 corresponding to the driving gear 3; the surfaces of the two risers 71 are respectively provided with cutting openings 74 corresponding to the two deslagging blades 5.
Further, heat dissipation openings 16 corresponding to the first compartment 14 and the second compartment 15 are spaced apart from each other on two opposite side walls of the casing 1, and a heat dissipation grille 161 is connected in the heat dissipation openings 16.
Further, the control box 6 is electrically connected to an external power supply through a power protection module (not shown), so as to protect the voltage and current of the control box 6.
The control panel comprises a walking control panel, a slag removal switch, a protection module and a power switch, wherein the walking control panel, the slag removal switch, the protection module and the power switch are arranged on the upper surface of the shell 1 at intervals and are respectively in communication connection with the control box 6.
The upper surface of the machine shell 1 is provided with a handle, and the upper surface of the machine shell 1 can be opened to form the replacement and maintenance of the deslagging blade 5.
The application mode of the rapier slag remover provided by the invention is as follows:
when the slag remover is used, the driving gear 3 of the slag remover is meshed with one end of the rack of the sword grating, and slag does not exist at the end part of the rack of the sword grating in normal conditions, so that the driving gear 3 can be meshed with the tooth surfaces of the rack of the sword grating, two slag removing blades 5 are respectively attached to the two side walls of the rack of the sword grating, the control box 6 is started through the control panel, the control box 6 controls the driving shaft 21 of the driving motor 2 to rotate positively, the driving gear 3 drives the slag remover to advance along the length direction of the rack of the sword grating through the meshing with the tooth surfaces of the rack of the sword grating, the output shaft 41 of the slag removing motor 4 rotates to drive the two slag removing blades 5 to rotate, and the two slag removing blades 5 rotate to form rotary cutting of slag on the two side walls of the rack of the sword grating;
the control box 6 controls the driving shaft 21 of the driving motor 2 to rotate reversely, the driving gear 3 drives the slag remover to move backwards along the length direction of the rapier rack through meshing with the tooth surface of the rapier rack, and the output shaft 41 of the slag removing motor 4 rotates, so that the slag on one rapier rack is repeatedly removed, and the slag removal is ensured to be thorough;
after slag on one rapier rack is removed, the slag remover is manually corresponding to the other rapier rack, and the previous operation is repeated to remove slag.
Wherein, because the slag on the rapier rack is brittle, the slag removing blade 5 rotates to remove the slag on the side wall of the rapier rack, slag on the tooth surface of the rack of the rapier is broken and falls off along with the slag, and the engagement between the driving gear 3 and the tooth surface of the rack of the rapier is not affected.
1) The deslagging mode adopts a rotary cutting deslagging principle, and is different from a longitudinal reciprocating scraping type deslagging principle and a transverse reciprocating impact type deslagging principle in the market. The rotating cutting mode has the rotating speed of 6000-7000 rpm of the two deslagging blades 5 which is far higher than that of the reciprocating type hundreds of times/minute, so that the deslagging speed is far higher than that of other deslagging modes;
2) The rotary cutting type deslagging is realized, as the two deslagging blades 5 are in a high-speed rotating state, the equipment has no impact on the rapier rack, the equipment has no vibration, and no damage is caused to high-precision machine tool equipment;
3) The driving gear 3 rotates along with the driving motor 2 to drive the slag remover to automatically move back and forth on the rapier rack for removing slag, the full-function remote control design is realized by combining the matched design of the control box 6, manual push-pull is not needed, the driving motor can be subjected to stepless speed change, so that the slag remover can freely adjust the slag removal speed according to the thickness of slag, an operator does not need to contact the slag remover in the slag removal process, and the labor intensity of the operator is greatly reduced;
4) The slag removing head adopts a double slag removing blade structure, slag removing operation can be completed on the left side wall and the right side wall of the rapier rack at one time, and slag removing efficiency is greatly improved.
Can be used for different materials. Even tough stainless steel slag can be removed. The thickness of the applicable rapier racks is 2-4 mm, the maximum slag removal thickness is 25mm, the minimum spacing distance between the applicable rapier racks is 40mm, the working speed is 0.5-5 m/min, the rated power is 3000W, and the weight of the cable is 28kg;
is suitable for removing most of rapier rack materials: stainless steel, carbon steel and aluminum. The device is suitable for a flat laser cutting machine tool with the highest laser power of 15 KW. The slag generated on the tray rack can be thoroughly removed, and the side surfaces and the teeth of the cleaned rack are cleaned.
Example 2
The outer surfaces of the bottom plates 11 of the shell 1 positioned at the two sides of the strip-shaped opening 12 are respectively provided with a baffle plate 8 in a protruding way along the direction vertical to the bottom plates 11; the two baffles 8 are arranged along the running direction of the slag remover; one ends, close to the deslagging blades 5, of the two baffles 8 in the length direction are outwards protruded to form a protection part 81 respectively, and the two protection parts 81 are matched to form protection for the two deslagging blades 5; the outer edge of the protecting part 81 of the baffle plate 8 is arc-shaped.
The distance between the protection parts 81 of the two baffles 8 is slightly larger than that between the two deslagging blades 5, the two deslagging blades 5 are arranged outside the two deslagging blades 5, the deslagging blades 5 are wrapped inside by the protection parts 81 of the two baffles 8 in operation, the deslagging blades 5 are protected from being damaged by other foreign matters, the service life of the deslagging blades 5 is prolonged, and deslagging efficiency is ensured.
The procedure is as in example 1.
Example 3
One ends, far away from the bottom plate 11, of the two baffle plates 8 in the width direction are respectively connected with a guide plate 9, the guide plates 9 are perpendicular to the baffle plates 8, one ends, far away from the baffle plates 8, of the guide plates 9 extend to the upper part of the strip-shaped opening 12, and the guide plates 9 and the baffle plates 8 are matched to form an L-shaped structure; a guide channel 91 is formed between the two guide plates 9, the width of the guide channel 91 is larger than that of the rapier rack, and the guide channel 91 and the driving gear 3 are matched to form a guide for the slag remover to run along the length direction of the rapier rack.
The guide channel 91 formed by the cooperation of the two guide plates 9 can ensure that the two slag removing blades 5 of the slag remover are just attached to the two side walls of the rapier rack to carry out slag removing operation, thereby ensuring the running stability of the slag remover and ensuring high-efficiency slag removal.
The procedure is as in example 1.
Example 4
The outer side frame of the shell 1 is provided with a remote control panel (not shown), and the remote control panel is in communication connection with the control box 6 to form remote control on the operation of the slag remover.
Through the setting of remote control panel, can realize the remote control to the slag remover.
The procedure is as in example 1.
Example 5
An ultraviolet lamp (not shown) is arranged on the supporting plate 8 positioned outside the fixed plate 81 near one end of the air outlet 11 to form disinfection to the air flow in the accelerating guide cavity 15; the ultraviolet lamp, the power supply 3 and the control box 4 are sequentially arranged along the axial direction of the acceleration guide tube 1.
The ultraviolet lamp is designed to kill the air flow entering the accelerating guide cavity 15, so as to ensure the purity of the air flow.
The procedure is as in example 1.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.
Claims (10)
1. A rapier slag remover, characterized in that the slag remover comprises:
the machine comprises a machine shell (1) which is a box body horizontally placed, wherein a strip-shaped opening (12) corresponding to a sword grating rack is formed in the middle of a bottom plate (11) of the machine shell (1) along the running direction of the slag remover, the width of the strip-shaped opening (12) is larger than that of the sword grating rack, a control opening is formed in the upper surface of the machine shell (1), and a power supply opening (13) is formed in the upper part of one side wall of the machine shell (1);
the driving motor (2) is arranged on the inner surface of the bottom plate (11) positioned at one side of the strip-shaped opening (12), and a driving shaft (21) of the driving motor (2) extends to the position above the strip-shaped opening (12) corresponding to the rear end of the slag remover in the running direction;
the driving gear (3) is vertically arranged and rotationally sleeved on the driving shaft (21), and the lower part of the driving gear (3) extends out of the bottom plate (11) from the strip-shaped opening (12) and is meshed with the tooth surface of the rapier rack;
the deslagging motor (4) is arranged on the inner surface of the bottom plate 11 positioned at the other side of the strip-shaped opening (12), and an output shaft (41) of the deslagging motor (4) extends to the position above the strip-shaped opening (12) corresponding to the front end of the deslagging machine in the running direction;
the two deslagging blades (5) are discs, shaft holes (51) matched with the output shafts (41) are respectively formed in the surfaces of the two deslagging blades (5), the two deslagging blades (5) are respectively sleeved on the output shafts (41) of the deslagging motor (4) through the shaft holes (51) at intervals, the lower parts of the two deslagging blades (5) extend out of the bottom plate (11) from strip-shaped openings (12), and the two deslagging blades (5) correspond to the two side walls of the sword grid rack respectively;
the control box (6) is arranged at the upper part of the inner side of the shell (1), and the control box (6) is electrically connected with an external power supply through a power supply opening (13);
the control panel is arranged at the control opening and is in communication connection with the control box (6);
the driving motor (2) and the deslagging motor (4) are respectively connected with the control box (6) in a communication manner;
the driving motor (2) drives the driving gear (3) to rotate, the driving gear (3) drives the slag remover to advance or retreat along the length direction of the rapier rack through meshing with the tooth surface of the rapier rack, the output shaft (41) of the slag removing motor (4) rotates to drive the two slag removing blades (5) to rotate, and the two slag removing blades (5) rotate to form rotary cutting of slag on the two side walls of the rapier rack.
2. The rapier slag remover according to claim 1, characterized in that a cover shell (7) is vertically arranged on the inner surface of the bottom plate (11) of the casing (1) at a position corresponding to the strip-shaped opening (12), and the cover shell (7) is covered on the strip-shaped opening (12) along the length direction of the strip-shaped opening (12);
the cover shell (7) comprises two vertical plates (71) and a cover plate (72) connected to the upper end surfaces of the two vertical plates (71), the two vertical plates (71) and the cover plate (72) are matched to form an inverted U-shaped groove structure, and the open end of the cover shell (7) corresponds to the strip-shaped opening (12) of the bottom plate (11);
the housing (7) divides the inner space of the housing (1) into a first compartment (14) and a second compartment (15) which are arranged in parallel along the width direction of the housing (1);
the driving motor (2) is arranged on the inner surface of the bottom plate (11) corresponding to the first compartment (14); the deslagging motor (4) is arranged on the inner surface of the bottom plate (11) corresponding to the second compartment (15); the control box (6) is arranged at the upper part of the inner side of the first compartment (14) or the second compartment (15);
a driving opening (73) corresponding to the driving gear (3) is formed in the surface of the vertical plate (71) close to one side of the driving motor (2), and the driving gear (3) stretches into the inner side of the housing (7) from the driving opening (73);
the surface of a vertical plate (71) close to one side of the deslagging motor (4) is provided with a cutting opening (74) corresponding to the two deslagging blades (5), and the two deslagging blades (5) extend into the inner side of the housing (7) from the cutting opening (74).
3. The rapier slag remover according to claim 2, characterized in that a supporting plate (75) is horizontally protruded from the upper part of the outer surface of a vertical plate (71), and the supporting plate (75) is inscribed in the inner wall of the casing (1);
the supporting plate (75) is positioned at the inner upper part of the first compartment (14) or the inner upper part of the second compartment (15), and the control box (6) is arranged at the inner upper part of the first compartment (14) or the inner upper part of the second compartment (15) through the supporting plate (75).
4. The rapier slag remover according to claim 1, characterized in that the outer surfaces of the bottom plates (11) of the machine shell (1) positioned at both sides of the strip-shaped opening (12) are respectively provided with a baffle plate (8) in a protruding manner along the direction perpendicular to the bottom plates (11);
the two baffles (8) are arranged along the running direction of the slag remover;
one ends, close to the deslagging blades (5), of the two baffles (8) in the length direction are outwards protruded to form a protection part (81), and the two protection parts (81) are matched to form protection for the two deslagging blades (5);
the outer edge of the protection part (81) of the baffle plate (8) is arc-shaped.
5. The rapier slag remover according to claim 4, characterized in that one end of each of the two baffles (8) far away from the bottom plate (11) in the width direction is respectively connected with a guide plate (9), the guide plates (9) are arranged perpendicular to the baffles (8), one end of each guide plate (9) far away from the baffles (8) extends to the upper part of the strip-shaped opening (12), and the guide plates (9) are matched with the baffles (8) to form an L-shaped structure;
a guide channel (91) is formed between the two guide plates (9), the width of the guide channel (91) is larger than that of the rapier rack, and the guide channel (91) is matched with the driving gear (3) to form a guide for the slag remover to move along the length direction of the rapier rack.
6. The rapier slag remover according to claim 2, characterized in that the surfaces of the two risers (71) are respectively provided with a driving opening (73) corresponding to the driving gear (3);
cutting openings (74) corresponding to the two deslagging blades (5) are respectively formed in the surfaces of the two vertical plates (71).
7. A rapier slag remover according to claim 3, characterized in that the two opposite side walls of the casing (1) are provided with heat dissipation openings (16) which correspond to the first compartment (14) and the second compartment (15) respectively at intervals, and the heat dissipation openings (16) are internally connected with a heat dissipation grid (161).
8. The rapier slag remover according to claim 1, characterized in that the control box (6) is electrically connected with an external power supply through a power supply protection module, so as to form voltage and current protection for the control box (6).
9. The rapier slag remover of claim 1, wherein the rotational speed of the two slag removing blades is 6000 to 7000 rpm.
10. The rapier slag remover according to claim 1, characterized in that a remote control panel is arranged on the outer side of the casing (1), and the remote control panel is in communication connection with a control box (6) to form remote control of the operation of the slag remover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910399682.0A CN110014228B (en) | 2019-05-14 | 2019-05-14 | Sword gate slag remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910399682.0A CN110014228B (en) | 2019-05-14 | 2019-05-14 | Sword gate slag remover |
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| Publication Number | Publication Date |
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| CN110014228A CN110014228A (en) | 2019-07-16 |
| CN110014228B true CN110014228B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910399682.0A Active CN110014228B (en) | 2019-05-14 | 2019-05-14 | Sword gate slag remover |
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| Country | Link |
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| CN (1) | CN110014228B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110883426B (en) * | 2019-12-02 | 2021-07-27 | 埃威迪（黄石）数控技术有限公司 | Grid cleaning device of laser cutting machine workstation |
| CN115700160B (en) * | 2022-11-16 | 2023-07-04 | 宏晟激光技术(佛山)有限公司 | Carbon dioxide laser cutting device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127461A (en) * | 2017-07-14 | 2017-09-05 | 邹铁梅 | A kind of slag for laser cutting machine clears up intelligent apparatus |
| CN207204672U (en) * | 2017-09-08 | 2018-04-10 | 阎振文 | A kind of sword grid slag remover |
| CN209850107U (en) * | 2019-05-14 | 2019-12-27 | 成都大地机械设备制造有限公司 | Sword fence slag remover |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050140071A1 (en) * | 2003-12-24 | 2005-06-30 | The Esab Group, Inc. | Table for use in cutting and including an automatically moving collection system |
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2019
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127461A (en) * | 2017-07-14 | 2017-09-05 | 邹铁梅 | A kind of slag for laser cutting machine clears up intelligent apparatus |
| CN207204672U (en) * | 2017-09-08 | 2018-04-10 | 阎振文 | A kind of sword grid slag remover |
| CN209850107U (en) * | 2019-05-14 | 2019-12-27 | 成都大地机械设备制造有限公司 | Sword fence slag remover |
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