CN110010704A - Polychrome solar electrical energy generation module and its manufacturing method - Google Patents

Polychrome solar electrical energy generation module and its manufacturing method Download PDF

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Publication number
CN110010704A
CN110010704A CN201811512991.6A CN201811512991A CN110010704A CN 110010704 A CN110010704 A CN 110010704A CN 201811512991 A CN201811512991 A CN 201811512991A CN 110010704 A CN110010704 A CN 110010704A
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light
polychrome
ink layer
millimeter
white ink
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CN110010704B (en
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徐建智
郭大宇
车慧中
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Ai Erbi Global Green Technology Co Ltd
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Ai Erbi Global Green Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

A kind of polychrome solar electrical energy generation module and manufacturing method, producing efficiency is high, ink usage amount is less, and multicolour pattern is smaller to the detraction of luminous efficiency.Mainly it is to provide a multicolor patterns;Analysis multicolor patterns are to generate mutual nonoverlapping light areas and darker regions;The surface of solar cell module in light areas goes out white ink layer with UV inkjet printing, ink dot is regularly arranged forms by multiple whites for white ink layer, the first light-transmitting gap is formed between white ink dot, and area shared by the entirety of the first light-transmitting gap is not less than the half of the whole occupied area of white ink dot;Multicolor ink layer is gone out with UV inkjet printing on the surface of white ink layer, multicolor ink layer regularly arranged is formed by multiple coloured ink dots of multiple color, it is formed with the second light-transmitting gap between coloured ink dot to penetrate for light, the width of the width of the first light-transmitting gap and the second light-transmitting gap is 0.002 millimeter~0.015 millimeter;Polychrome solar electrical energy generation module is formed whereby.

Description

Polychrome solar electrical energy generation module and its manufacturing method
[technical field]
The present invention about the technology for being directly translated into electric energy using light radiation, especially with building integration solar energy Technology.
[background technique]
In recent years, the demand harsher for adaptation solar energy market, while component transfer efficiency is continuously improved, appearance Aspect is more humanized, is more bonded the needs of environment.A large amount of solar power plants are being built, solar energy and building, Environmental integration also reaches its maturity, this requires the component of more colors to adapt to aesthetic.Especially solar energy with Building, demand of the environmental integration to colored component are more urgent, for the solar product as construction material, it is desirable to The color oneself liked can be selected come oneself the building of dressing up, show the individual character of building.
In the prior art, patent CN200920318921.7 in China's Mainland discloses a kind of amorphous silicon thin-film solar cell group Part, colored doubling layer be fixed on glass or tempered glass made of for building colored solar battery component, It is characterized in that being made of the photoelectricity curtain an of entirety amorphous silicon solar cell module, colored doubling layer, glass or tempered glass Wall member, non-crystal silicon thin-film solar cell component are fixed on glass or tempered glass by colored doubling layer, and amorphous silicon is thin Film solar cell component is combined by multi-disc to be constituted and there are gaps, is connected by aluminium foil non-crystal silicon thin-film solar cell component Electrode, gap are filled using transparent material, and non-crystal silicon thin-film solar cell component is pressed on two blocks of glass through colored doubling layer Or between tempered glass, encapsulated by two blocks of two blocks of glass or tempered glass.
In the prior art, patent CN201110225590.4 in China's Mainland discloses a kind of figuratum colored solar electricity of tool The preparation method of pond piece the steps include: to prepare halftone corresponding with required pattern first;Halftone silk-screen printing by making again Mode corrosivity slurry is printed to the color modulation layer of colored solar cell piece, under the conditions of temperature is 0 DEG C~1000 DEG C, Handling the time is 10 seconds~3600 seconds;Solar battery sheet after corrosion is figuratum just by ultrasonic cleaning, pure water spray tool The figuratum colored solar cell piece of tool is made in electrode one side, then drying.
In the prior art, patent CN201220432249.6 in China's Mainland, which is disclosed, a kind of is made by colored solar battery Colored solar component, including tempered glass, EVA, colored solar cell piece, the EVA, backboard from top to bottom successively to arrange, The colored solar cell piece that the colored solar cell piece contains two or more color by monolithic forms.
In the prior art, patent CN201780000008.X in China's Mainland discloses a kind of colored solar battery module, with Multicolour pattern is formed in solar cell module by special inkjet printing, relatively before the prior art, producing efficiency is higher, Aesthetic effect is more preferably.
[summary of the invention]
The purpose of the present invention is to provide a kind of polychrome solar electrical energy generation module and its manufacturing method, can be traditional The multicolour pattern that bright-coloured saturation is presented on solar energy module keeps polychrome solar electrical energy generation module more aesthetically pleasing.Meanwhile manufacturing method It is more efficient, more saving ink, and multicolour pattern is smaller to the detraction of luminous efficiency.This polychrome solar electrical energy generation module can Applied on advertising signboard, construction material, artistic device etc., the function of power generation is had both, answering for solar energy module can be effectively promoted With range and added value.
Present invention firstly provides a kind of manufacturing methods of polychrome solar electrical energy generation module, comprise the steps of
S110: a solar cell module 200 is provided;
S120: the multicolor patterns 800 for meeting the surface size of solar cell module 200 are provided;
S130: analysis multicolor patterns 800, so as to generating at least one light areas 810 and at least one darker regions 820, light areas 810 and darker regions 820 are not overlapped mutually;
S140: in the range of light areas 810, go out one on the surface of solar cell module 200 with UV inkjet printing Layer white ink layer 110, ink dot 111 is regularly arranged forms by multiple whites for white ink layer 110, each white ink dot 111 it Between be formed with the first light-transmitting gap 112 and penetrated for light, the width of the first light-transmitting gap 112 is 0.002 millimeter~0.015 milli Rice, and area shared by the entirety of the first light-transmitting gap 112 be not less than the whole occupied area of white ink dot 111 two/ One;
S150: white ink layer 110 is solidified with UV;
S160: one multicolor ink layer 120, multicolor ink layer 120 are gone out with inkjet printing on the surface of white ink layer 110 It is formed by multiple coloured ink dots 121 of multiple color are regularly arranged, is formed with the second light-transmitting gap between each coloured ink dot 121 122 penetrate for light, and the width of the second light-transmitting gap 122 is 0.002 millimeter~0.015 millimeter;And
S170: multicolor ink layer 120 is solidified with UV, forms a kind of polychrome solar electrical energy generation module 1, polychrome solar energy whereby The darker regions 820 on the surface of electricity generation module do not cover white ink layer 110.
The above method proposed by the present invention is to form multicolor patterns on solar cell module surface with UV inkjet printing, And multicolor patterns are divided into advance by light areas and darker regions with image processing techniques before inkjet printing.Only in light area Domain inkjet printing curing ink, since darker regions do not print, it is possible to reduce the use of ink makes the print speed of pattern more Fastly, the more efficient of polychrome solar electrical energy generation module is made.Meanwhile because darker regions do not print, so that under pattern The area that solar cell module is covered by pattern is reduced, and has bigger contact area sunlight irradiation, so the damage of generating efficiency It loses less.
Mutually in identical inventive concept, the present invention proposes the manufacturing method of second of polychrome solar electrical energy generation module, includes The following steps:
S210: a solar cell module 200 and a hyaline membrane 300 are provided;
S220: the multicolor patterns 800 for meeting the surface size of solar cell module 200 are provided;
S230: analysis multicolor patterns 800, so as to generating at least one light areas 810 and at least one darker regions 820, light areas 810 and darker regions 820 are not overlapped mutually;
S240: in the range of light areas 810, one layer of white oil is gone out with UV inkjet printing on the surface of hyaline membrane 300 Layer of ink 110, ink dot 111 is regularly arranged forms by multiple whites for white ink layer 110, is formed between each white ink dot 111 First light-transmitting gap 112 penetrates for light, and the width of the first light-transmitting gap 112 is 0.002 millimeter~0.015 millimeter, and the Area shared by the entirety of one light-transmitting gap 112 is not less than the half of the whole occupied area of white ink dot 111;
S250: white ink layer 110 is solidified with UV;
S260: one multicolor ink layer 120, multicolor ink layer 120 are gone out with inkjet printing on the surface of white ink layer 110 It is formed by multiple coloured ink dots 121 of multiple color are regularly arranged, is formed with the second light-transmitting gap between each coloured ink dot 121 122 penetrate for light, and the width of the second light-transmitting gap 122 is 0.002 millimeter~0.015 millimeter;
S270: solidifying multicolor ink layer 120 with UV, forms the polychrome hyaline membrane 310 with hollowed out area whereby;With And
The another side of polychrome hyaline membrane 310: being bonded in the surface of solar cell module 200 by S280, one is formed whereby Kind polychrome solar electrical energy generation module.
The manufacturing method of polychrome solar electrical energy generation module proposed by the present invention is transparent with the polychrome of UV inkjet printing formation Film is bonded in solar cell module surface, and is in advance divided into multicolor patterns with image processing techniques before inkjet printing Light areas and darker regions.Only in light areas inkjet printing curing ink, since darker regions do not print, it is possible to reduce oil The use of ink makes the print speed of pattern faster, so that the efficiency of production polychrome hyaline membrane and polychrome solar electrical energy generation module is more It is high.Meanwhile because darker regions do not print, so that the solar cell module under pattern is subtracted by the area that pattern covers It is few, there is bigger contact area sunlight irradiation, so the loss of generating efficiency is less.
Present aspect proposes the polychrome solar electrical energy generation module made by the above method simultaneously, in solar electrical energy generation module Surface is formed with multicolor patterns, the white ink layer and multicolor ink layer for constituting multicolor patterns be all it is fine latticed, have pre- It is smaller to the luminous efficiency detraction of solar energy module if light-transmitting gap, when showing the bright-coloured pattern effect with saturation, moreover it is possible to tie up Hold considerable degree of generating effect.
Polychrome solar electrical energy generation module and its manufacturing method proposed by the present invention, can be useful in various solar battery moulds Block, such as: the various solar cell modules such as monocrystalline silicon, polysilicon, amorphous silicon, dye sensitization are particularly suitable for the dark sun Energy battery module, has wide range of applications.
[Detailed description of the invention]
Fig. 1 is the first preferred embodiment of the invention, a kind of process signal of the manufacturing method of polychrome solar electrical energy generation module Figure;
Fig. 2 is the schematic diagram of white ink layer in the first preferred embodiment and the second preferred embodiment;
Fig. 3 is the schematic diagram of multicolor ink layer in the first preferred embodiment and the second preferred embodiment;
Fig. 4 is the schematic diagram of another multicolor ink layer in the first preferred embodiment and the second preferred embodiment;
Fig. 5 is the second preferred embodiment of the invention, the flow chart of the manufacturing method of another polychrome solar electrical energy generation module;
Fig. 6 is the schematic diagram of white ink layer in third preferred embodiment and the 4th preferred embodiment;
Fig. 7 is the schematic diagram of multicolor ink layer in third preferred embodiment and the 4th preferred embodiment;
Fig. 8 is the schematic diagram of another multicolor ink layer in third preferred embodiment and the 4th preferred embodiment;
Fig. 9 is the schematic diagram of polychrome solar electrical energy generation module in third preferred embodiment and the 4th preferred embodiment.
Symbol description in attached drawing is as follows:
Polychrome solar electrical energy generation module 1,11
Solar cell module 200
Rough layer 210
Multicolor patterns 800
Light areas 810
Darker regions 820
White ink layer 110
White ink dot 111
First light-transmitting gap 112
Titanium dioxide fine particles 113
Multicolor ink layer 120
Coloured ink dot 121
Second light-transmitting gap 122
Hyaline membrane 300
Polychrome hyaline membrane 310
Manufacturing step S110, S115, S120, S130, S140, S150, S160, S165, S170, S210、
S215、S220、S230、S240、S250、S260、S165、S270、S280
[specific embodiment]
The present invention mainly discloses a kind of application of solar battery, wherein the electrochemistry of used solar power generation is basic Principle has been known to those skilled in the technology concerned, therefore with following description, it does not describe completely.Meanwhile below The attached drawing compareed in text, it is main to express structural representation related with feature of present invention, it does not also need according to actual size It is complete to draw, first explanation.
First preferred embodiment
First embodiment proposed by the present invention, referring to Fig.1, be a kind of manufacturing method of polychrome solar electrical energy generation module 1, it is main The step of including following S110~S170.
S110: a solar cell module 200 is provided, is please referred to shown in Fig. 2, solar cell module 200 is The solar battery completed is encapsulated, superficial layer can be glass, polyethylene terephthalate (PET plastic), asphalt mixtures modified by epoxy resin Rouge (EPOXY) or other translucent materials etc., do not limit.
S120: the multicolor patterns 800 for meeting the surface size of solar cell module 200 are provided, Fig. 2 institute is please referred to Show, here so-called multicolor patterns 800 do not imply that and meanwhile include tri- kinds of colour systems of RGB pattern, be also possible to single colour system but Pattern with shade difference tone.
S130: analysis multicolor patterns 800, so as to generating at least one light areas 810 and at least one darker regions 820, light areas 810 and darker regions 820 are not overlapped mutually, are please referred to shown in Fig. 2.Here it is primarily referred to as presetting one Light color and dark threshold value are distinguished, then by human eye or image processing software, multicolor patterns 800 is divided into and are not overlapped mutually Light areas 810 and darker regions 820.More specifically, being the contour line and darker regions for defining light areas 810 820 contour line is used for subsequent i alphakjet printing.
S140: in the range of light areas 810, please referring to shown in Fig. 2, the surface of solar cell module 200 with UV inkjet printing goes out white ink layer layer 110, and ink dot 111 is regularly arranged forms by multiple whites for white ink layer 110, each It is formed with the first light-transmitting gap 112 between white ink dot 111 to penetrate for light, the width of the first light-transmitting gap 112 is 0.002 Millimeter~0.015 millimeter, and area shared by the entirety of the first light-transmitting gap 112 is not less than shared by the entirety of white ink dot 111 The half of area.
S150: white ink layer 110 is solidified with UV.
S160: one multicolor ink layer 120 is gone out with inkjet printing on the surface of white ink layer 110, please refers to Fig. 3 institute Show, multicolor ink layer 120 by multiple color multiple coloured ink dots 121 it is regularly arranged form, shape between each coloured ink dot 121 At there is the second light-transmitting gap 122 to penetrate for light, the width of the second light-transmitting gap 122 is 0.002 millimeter~0.015 millimeter.
S170: multicolor ink layer 120 is solidified with UV, forms a kind of polychrome solar electrical energy generation module, polychrome solar energy whereby The darker regions 820 on the surface of electricity generation module do not cover white ink layer 110.
In the above method, white ink layer 110 is formed by inkjet printing in 810 range of light areas, in the present invention The key effect played is the substrate as multicolor patterns.Because 200 surface of solar cell module that general encapsulation is completed is Navy blue or black are not easily formed the multicolor patterns of bright-coloured saturation on its surface.If directly navy blue or black too Positive energy 200 surface of battery module forms multicolor patterns, not only expends a large amount of multicolor ink, the visual effect of multicolor patterns Difference.The present invention uses white ink layer 110 as substrate, on the one hand changes solar cell module surface color, on the other hand It can make the reflecting surface of sunlight, make that multicolor patterns seen by person are more bright-coloured, are more saturated whereby.
But white ink layer 110 also can stop sunlight to enter in solar cell module 200, therefore, white ink layer 110 be substantially constituted a waffle-like patterns regularly arranged by multiple white ink dots 111, between white ink dot 111 It is formed with the first light-transmitting gap 112 to penetrate for light, as shown in Figure 2.
First light-transmitting gap 112 is very important in the present invention, if between not having the first light transmission in white ink layer 110 Gap 112, light will largely be stopped, and can not effectively penetrate white ink layer 110, reach beneath solar cell module 200, it can thus seriously affect luminous efficiency.Therefore, white ink layer 110 is preferably with the digital control of UV hardening function Ink-jet printer production, can be precisely controlled the width of the first light-transmitting gap 112 in this way.
The width of first light-transmitting gap 112 must do setting appropriate, and it is anti-to consider that solar cell module 200 generates photoelectricity The optical wavelength answered is based on visible light, and 380 nanometers~760 nanometers of wavelength, so the first light-transmitting gap 112 will allow visible light enough Penetrating can allow solar cell module 200 to generate electricity.By many experiments and test, preferably, the width of the first light-transmitting gap 112 Degree is 0.002 millimeter~0.015 millimeter, more preferably 0.004 millimeter~0.014 millimeter.If too wide, although translucent effect It is good, but the effect as patterned substrate is with regard to poor.If too narrow, the effect as patterned substrate is good, but translucent effect is with regard to poor ?.
The ratio of the whole occupied area of first light-transmitting gap 112 and the whole occupied area of white ink dot 111 is also a weight Parameter is wanted, the whole occupied area of white ink dot 111 is big, and the effect as patterned substrate is good, but translucent effect is with regard to poor;White ink The whole occupied area of point 111 is small, and translucent effect is good, but the effect as patterned substrate is with regard to poor.In the present invention, between the first light transmission Area shared by the entirety of gap 112 should be not less than the half of the whole occupied area of white ink dot 111;Preferably, first Area shared by the entirety of light-transmitting gap 112 is approximately identical to the whole occupied area of white ink dot 111.
It in the above method, is defined as in the range of darker regions 820, the present invention does not print white ink layer 110, asks Refering to what is shown in Fig. 2, because 200 surface of solar cell module that general encapsulation is completed is navy blue or black, if in its table Face inkjet printing forms white ink layer 110 to navy blue under covering or black surface, then and again prints dark images And white ink layer 110 is covered, it is aobvious to have the suspicion made an unnecessary move.And by multiple test, human eye watches coloured silk attentively under sunlight When chromatic graph piece, it is usually more concerned about the details of light areas, dark images are mainly the effect for playing comparison, go to highlight light area Domain, as the details of dark images, human eye is relatively not concerned with.So multicolor patterns 800 are deliberately divided into light area by the present invention Domain 810 and darker regions 820 form the multicolour pattern with 110 substrate of white ink layer in light areas 810, and in dark color Region 810 just no longer prints white ink layer 110.The area that inkjet printing can be reduced whereby, shorten inkjet printing when Between, accelerate the manufacture efficiency of the manufacturing method of polychrome solar electrical energy generation module.
It is not in darker regions in step S160 of the invention if the pattern in darker regions 820 is dull and color depth Multicolor ink layer 120 is printed in 820, and multicolor ink layer 120 is only printed on the white ink layer 110 of light areas 810;? Darker regions 820 are just using the navy blue surface of solar cell module 200 or black surface.Although multicolor patterns 800 in this way Saturation degree and fineness reduce, but since 200 surface of the solar cell module of darker regions 820 is not hidden by ink It covers, the detraction of electricity generation efficiency is less, can maintain preferable generating efficiency.
It certainly, or can be straight in 820 range of darker regions if details in order to maintain preferable multicolor patterns 800 It connects and directly prints multicolor ink layer 200 on the surface of solar cell module 200, please refer to shown in Fig. 4.
In the present embodiment, white ink layer 110 is preferably formed in a manner of numerically controlled inkjet printing, in this way can be precisely Control the white line thickness of ink dot 111 and the width of the first light-transmitting gap 112.
The line thickness for being intended to control white ink dot 111 can operate two parameters: one, adjusting white ink amount;And two, Adjust UV lamp radiant illumination.When quantity of ink is constant, radiant illumination increases, the white ink dot in 200 surface of solar cell module 111 can be smaller, because generating solidification phenomenon ahead of time in ink jet process, when white ink dot 111 falls in 200 surface of solar cell module Splash phenomena will not be generated, the white ink dot 111 of formation will be smaller.Such as it is carried out with the UV ink-jet printer of 720*720dpi When printing, 720*720dpi indicates there are 518400 points in one square of English inch area, and white ink layer 110 normally forms thickness It is 0.01 millimeter, because of ink meeting spatter loss in ink jet printing process, the size dimension of the white ink dot 111 generated About 0.005~0.01 square millimeter, the width of the first light-transmitting gap 112 is 0.002~0.007 millimeter, can so allow wavelength 380~760 nanometers of visible light readily passes through.But, then can be constant by quantity of ink to higher solar energy efficiency, improve radiation Broader spacing can be obtained in illumination, but the thickness of white ink just will increase.The unit time spray of general UV ink-jet printer Ink amount is fixes, and when ink-jet thickness is from when increasing to 0.015 millimeter for 0.01 millimeter, the width of the first light-transmitting gap 112 be will increase 50%, reach 0.004~0.014 millimeter, more visible lights can be allowed to penetrate.
In the present embodiment, preferably, white ink layer 110 has further included titanium dioxide fine particles 113, please refer to shown in Fig. 2, The partial size of titanium dioxide fine particles 113 is not more than the width of the first light-transmitting gap 112.Titanium dioxide is splendid photochemical catalyst, can To promote photoelectric conversion to react;Meanwhile white is presented in titanium dioxide fine particles 113 itself, is mixed in white ink layer 110, it will not Change white ink color.The light that titanium dioxide fine particles 113 by ink can cover script or absorb to external reflectance or dissipates It penetrates, and by white ink layer 110, beneath solar cell module 200 is reached, keeps luminous efficiency detraction less.
See Fig. 3, multicolor ink layer 120 includes to be constituted by multiple coloured ink dots 121 of multiple color are regularly arranged A latticed multicolor patterns, be formed with the second light-transmitting gap 122 between coloured ink dot 121 and penetrated for light, second thoroughly Acting predominantly on for light gap 122 allows light to penetrate, and solar cell module 200 is made to play due function.Preferably, more Ink used in color ink layer 120 includes cyan ink, red ink, Yellow ink and black ink, whereby inkjet printing Form latticed multicolor patterns.
The width of second light-transmitting gap 122 must do setting appropriate, if too wide, although translucent effect is good, make For multicolor patterns effect with regard to poor.If too narrow, the effect as multicolor patterns is good, but translucent effect and generating efficiency are with regard to poor ?.In view of the width of the first light-transmitting gap 112 of the white ink layer 110 of substrate, by many experiments and test, preferably , the width of the second light-transmitting gap 122 is 0.002 millimeter~0.015 millimeter, more preferably 0.004 millimeter~0.014 millimeter.
The ratio of the whole occupied area of second light-transmitting gap 122 and the whole occupied area of coloured ink dot 121 is also a weight Parameter is wanted, the whole occupied area of coloured ink dot 121 is big, and pattern vividness is good with saturation degree, but translucent effect and generating efficiency With regard to poor;The whole occupied area of coloured ink dot 121 is small, and pattern vividness and saturation degree are bad, but translucent effect and generating efficiency Just preferably.In the present invention, area shared by the entirety of the second light-transmitting gap 122 should be not less than shared by the entirety of coloured ink dot 121 The half of area;Preferably, area shared by the entirety of the second light-transmitting gap 122 is approximately identical to coloured ink dot 121 Whole occupied area.
Multicolor ink layer 120 is preferably formed in a manner of numerically controlled inkjet printing, can be precisely controlled second so thoroughly The width in light gap 122.
Consider light transmission and the resultant effect as patterned substrate, in the present embodiment, white ink layer 110 with a thickness of 0.01 Millimeter~0.015 millimeter.
Please continue and see Fig. 1 and Fig. 2, in order to make white ink layer 110 be printed upon 200 surface of solar cell module glass, When the materials such as EPOXY, PET, translucent material, it is easier to adhere to, have more preferably strong degree, reach more preferably translucent effect, too The surface of positive energy battery module 200, the present invention further included a step S115 before step S140,
S115: a rough layer 210 is formed in a manner of sandblasting on the surface of solar cell module 200.
Whereby, white ink layer 110 is more readily formed on rough layer 210, meanwhile, when sunlight is being radiated at The anaclasis formed when solar cell module 200 by rough layer 210 and x-ray diffraction can be such that more incident light quantities enter In solar cell module 200, luminous efficiency is improved.
Second preferred embodiment
Present invention further propose that the second preferred embodiment, is a kind of polychrome solar electrical energy generation module, such as Fig. 2~Fig. 4 institute Show, it is characterized in that using manufacturing method described in the first preferred embodiment.
Third preferred embodiment
Present invention further propose that third preferred embodiment is a kind of system of polychrome solar electrical energy generation module 11 see Fig. 5 The step of making method, mainly including following S210~S280.
S210: providing a solar cell module 200 and a hyaline membrane 300, and wherein solar cell module 200 is The solar battery of encapsulated completion, superficial layer can be glass, polyethylene terephthalate (PET plastic), ring Oxygen resin (EPOXY) or other translucent materials etc., do not limit.
S220: providing the multicolor patterns 800 for meeting the surface size of solar cell module 200, so-called here Multicolor patterns 800 do not imply that while including the pattern of tri- kinds of colour systems of RGB, are also possible to single colour system but have shade not With the pattern of tone.
S230: analysis multicolor patterns 800, so as to generating at least one light areas 810 and at least one darker regions 820, light areas 810 and darker regions 820 are not overlapped mutually, please refer to Fig. 6.Here it is primarily referred to as presetting a differentiation Light color and dark threshold value are divided into multicolor patterns 800 nonoverlapping shallow mutually then by human eye or image processing software Color region 810 and darker regions 820.More specifically, being the contour line and darker regions 820 for defining light areas 810 Contour line is used for subsequent i alphakjet printing.
S240: in the range of light areas 810, one layer of white oil is gone out with UV inkjet printing on the surface of hyaline membrane 300 Layer of ink 110, please refers to Fig. 6.Ink dot 111 is regularly arranged forms by multiple whites for white ink layer 110, each white ink dot 111 Between be formed with the first light-transmitting gap 112 and penetrated for light, the width of the first light-transmitting gap 112 is 0.002 millimeter~0.015 Millimeter, and area shared by the entirety of the first light-transmitting gap 112 be not less than the whole occupied area of white ink dot 111 two/ One.
S250: white ink layer 110 is solidified with UV;
S260: one multicolor ink layer 120 is gone out with inkjet printing on the surface of white ink layer 110, please refers to Fig. 7.It is more Color ink layer 120 by multiple color multiple coloured ink dots 121 it is regularly arranged form, be formed between each coloured ink dot 121 Second light-transmitting gap 122 penetrates for light, and the width of the second light-transmitting gap 122 is 0.002 millimeter~0.015 millimeter.
S270: solidifying multicolor ink layer 120 with UV, forms the polychrome hyaline membrane 310 with hollowed out area whereby;With And
The another side of polychrome hyaline membrane 310: being bonded in the surface of solar cell module 200 by S280, referring to FIG. 9, A kind of polychrome solar electrical energy generation module 11 is formed whereby.
Third preferred embodiment and the first preferred embodiment are based on a total inventive concept, wherein maximum difference exists In the first preferred embodiment is the direct inkjet printing of multicolor patterns on the surface of solar cell module 200, and third is implemented Example is multicolor patterns elder generation inkjet printing to be formed on hyaline membrane 300 polychrome hyaline membrane 310, then polychrome hyaline membrane 310 is bonded On the surface of solar cell module 200, other major part technical characteristic is substantially identical.
Preferable multicolor patterns vividness and luminous efficiency in order to balance in the present embodiment, pass through step S240 and S260 The width for being formed by the first light-transmitting gap 112 and the second light-transmitting gap 122 is 0.002 millimeter~0.015 millimeter, more preferably 0.004 millimeter~0.014 millimeter.In white ink layer 110, area shared by the entirety of the first light-transmitting gap 112 should be not less than The half of the whole occupied area of white ink dot 111;Preferably, area shared by the entirety of the first light-transmitting gap 112 is big Cause the whole occupied area for being identical to white ink dot 111.In multicolor ink layer 120, shared by the entirety of the second light-transmitting gap 122 Area should be not less than the half of the whole occupied area of coloured ink dot 121;Preferably, the entirety of the second light-transmitting gap 122 Shared area is approximately identical to the whole occupied area of coloured ink dot 121.
In the present embodiment, preferably, if to form the multicolor patterns layer 100 of plane, white ink layer 110 and polychrome oil The thickness of layer of ink 120 is respectively 0.01 millimeter~0.015 millimeter.
It in the present embodiment, is defined as in the range of darker regions 820, the present invention does not print on hyaline membrane 300 white Color ink layer 110, because 200 surface of solar cell module that general encapsulation is completed is navy blue or black, the present invention is in depth Color region 810 no longer prints white ink layer 110, and the usage amount of white ink can be greatly decreased whereby, please refer to Fig. 7.
Meanwhile if the pattern in darker regions 820 is dull and color depth, the present embodiment is not substantially also in hyaline membrane Multicolor ink layer 120 is printed in 300 darker regions 820, and is only printed on the white ink layer 110 of light areas 810 more Color ink layer 120;In darker regions 820 just using the navy blue surface of solar cell module 200 or black surface.Although this The saturation degree and fineness of sample multicolor patterns 800 reduce, but due to 200 surface of the solar cell module of darker regions 820 It is not covered by ink, the detraction of electricity generation efficiency is less, can maintain preferable generating efficiency.Certainly, if in order to remain preferable Multicolor patterns 800 details, the present embodiment still can print multicolor ink layer in the darker regions 820 of hyaline membrane 300 120, please refer to Fig. 8.
It is more preferably firm to have in order to make white ink layer 110 be easier to be attached in solar cell module 200 Degree, the present embodiment further include step S215, please continue and see Fig. 5.
S115: a rough layer 210 is formed in a manner of sandblasting on the surface of solar cell module 200.
At this time in step S280, the another side of polychrome hyaline membrane 310 is be bonded in solar cell module 200 coarse On layer 210.
4th preferred embodiment
Present invention further propose that the 4th preferred embodiment, is a kind of polychrome solar electrical energy generation module 11, such as Fig. 6~Fig. 9 It is shown, it is characterized in that using manufacturing method described in third preferred embodiment.
Via above explanation, advantages of the present invention is summarized as follows:
One, multicolor patterns 800 are formed directly into 200 table of 200 surface of solar cell module or solar cell module On the hyaline membrane 300 in face, make more simple, it is easier to produce in batches.
Two, multicolor patterns 800 are made of light areas 810 and darker regions 820, and the pattern of light areas 810 is by more Color ink layer 120 and its white ink layer 110 of bottom are constituted, by that can exclude the dark blue of solar cell module 200 The adverse effect of color or black surface, multicolor patterns are more saturated bright-coloured.
Three, multicolor ink layer 120 and its white ink layer 110 of bottom are respectively provided with the second light-transmitting gap 122 appropriate With the first light-transmitting gap 112, enough translucent effects are capable of providing, shadow is detracted to the luminous efficiency of solar cell module 200 Sound is smaller.
Four, it is defined by the division of light areas 810 and darker regions 820, the system of the polychrome solar electrical energy generation module made Make speed faster, ink usage amount is less, moreover it is possible to have and be saturated bright-coloured multicolor patterns and enough luminous efficiencies to deal with Actual use.
The foregoing is merely the preferable embodiment of the present invention, the interest field being not intended to limit the invention;While with On description, personage special for correlative technology field should can be illustrated and implement, therefore other are without departing from disclosed The lower equivalent change or modification completed of spirit, should be included in the covering scope of claim.

Claims (10)

1. a kind of manufacturing method of polychrome solar electrical energy generation module, it is characterised in that comprise the steps of
(S110) solar cell module (200) is provided;
(S120) multicolor patterns (800) for meeting the surface size of the solar cell module (200) are provided;
(S130) multicolor patterns (800) are analyzed, so as to generating at least one light areas (810) and at least one darker regions (820), the light areas (810) and the darker regions (820) are not overlapped mutually;
(S140) in the range of light areas (810), on the surface of the solar cell module (200) with UV inkjet printing White ink layer layer (110) out, the white ink layer (110) are formed by multiple white ink dots (111) are regularly arranged, Ge Gebai It is formed with the first light-transmitting gap (112) between color ink point (111) to penetrate for light, the width of first light-transmitting gap (112) It is 0.002 millimeter~0.015 millimeter, and area shared by the entirety of first light-transmitting gap (112) is not less than the white ink dot (111) half of whole occupied area;
(S150) the white ink layer (110) is solidified with UV;
(S160) one multicolor ink layer (120), the multicolor ink are gone out with inkjet printing on the surface of the white ink layer (110) Layer (120) by multiple color multiple coloured ink dots (121) it is regularly arranged form, be formed between each coloured ink dot (121) Second light-transmitting gap (122) penetrates for light, and the width of second light-transmitting gap (122) is 0.002 millimeter~0.015 milli Rice;And
(S170) the multicolor ink layer (120) is solidified with UV, forms a kind of polychrome solar electrical energy generation module whereby, the polychrome sun The darker regions (820) on the surface of energy electricity generation module do not cover white ink layer (110).
2. the manufacturing method of polychrome solar electrical energy generation module according to claim 1, which is characterized in that in the step (S140) in the past, step (S115) is further included, wherein
(S115) a rough layer (210) is formed in a manner of sandblasting on the surface of the solar cell module (200).
3. the manufacturing method of polychrome solar electrical energy generation module according to claim 1, which is characterized in that the white ink layer (110) include titanium dioxide fine particles (113) in, the white ink layer (110) with a thickness of 0.01 millimeter~0.015 millimeter.
4. the manufacturing method of polychrome solar electrical energy generation module according to claim 1, which is characterized in that further include step (S165), (S165) in the range of darker regions (820), on the surface of the solar cell module (200) with UV ink-jet The multicolor ink layer (120) is printed, which is arranged by multiple coloured ink dot (121) rules of multiple color It arranges, is formed with the second light-transmitting gap (122) between each coloured ink dot (121) and is penetrated for light, between second light transmission The width of gap (122) is 0.002 millimeter~0.015 millimeter.
5. a kind of polychrome solar electrical energy generation module, it is characterised in that be by polychrome described in any item of Claims 1-4 The manufacturing method of solar electrical energy generation module and make.
6. a kind of manufacturing method of polychrome solar electrical energy generation module, it is characterised in that comprise the steps of
(S210) solar cell module (200) and a hyaline membrane (300) are provided;
(S220) multicolor patterns (800) for meeting the surface size of the solar cell module (200) are provided;
(S230) multicolor patterns (800) are analyzed, so as to generating at least one light areas (810) and at least one darker regions (820), the light areas (810) and the darker regions (820) are not overlapped mutually;
(S240) in the range of light areas (810), the surface of the hyaline membrane (300) with UV inkjet printing go out one layer it is white Color ink layer (110), the white ink layer (110) are formed by multiple white ink dots (111) are regularly arranged, each white ink dot (111) it is formed with the first light-transmitting gap (112) between to penetrate for light, the width of first light-transmitting gap (112) is 0.002 Millimeter~0.015 millimeter, and area shared by the entirety of first light-transmitting gap (112) is not less than the white ink dot (111) The half of whole occupied area;
(S250) the white ink layer (110) is solidified with UV;
(S260) one multicolor ink layer (120), the multicolor ink are gone out with inkjet printing on the surface of the white ink layer (110) Layer (120) by multiple color multiple coloured ink dots (121) it is regularly arranged form, be formed between each coloured ink dot (121) Second light-transmitting gap (122) penetrates for light, and the width of second light-transmitting gap (122) is 0.002 millimeter~0.015 milli Rice;
(S270) the multicolor ink layer (120) is solidified with UV, forms the polychrome hyaline membrane with hollowed out area whereby (310);And
(S280) another side of the polychrome hyaline membrane (310) is bonded in the surface of the solar cell module (200), whereby shape At a kind of polychrome solar electrical energy generation module.
7. the manufacturing method of polychrome solar electrical energy generation module according to claim 6, which is characterized in that in the step (S280) in the past, step (S215) is further included, wherein
(S215) a rough layer (210) is formed in a manner of sandblasting on the surface of the solar cell module (200);And
(S280) another side of the polychrome hyaline membrane (310) is bonded in the rough layer of the solar cell module (200) (210)。
8. the manufacturing method of polychrome solar electrical energy generation module according to claim 6, which is characterized in that the white ink layer (110) include titanium dioxide fine particles (113), the multicolor ink layer (120) with a thickness of 0.01 millimeter~0.015 millimeter.
9. the manufacturing method of polychrome solar electrical energy generation module according to claim 1, which is characterized in that further include step (S265),
(S265) in the range of darker regions (820), the polychrome is gone out with UV inkjet printing on the surface of the hyaline membrane (300) Ink layer (120), the multicolor ink layer (120) by multiple color multiple coloured ink dots (121) it is regularly arranged form, Ge Geyou It is formed with the second light-transmitting gap (122) between color ink point (121) to penetrate for light, the width of second light-transmitting gap (122) It is 0.002 millimeter~0.015 millimeter.
10. a kind of polychrome solar electrical energy generation module, it is characterised in that be by more described in any item of claim 6 to 9 The manufacturing method of color solar electrical energy generation module and make.
CN201811512991.6A 2018-12-11 2018-12-11 Multicolor solar power generation module and manufacturing method thereof Expired - Fee Related CN110010704B (en)

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