CN110005590A - A moving coil linear compressor - Google Patents
A moving coil linear compressor Download PDFInfo
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- CN110005590A CN110005590A CN201910385881.6A CN201910385881A CN110005590A CN 110005590 A CN110005590 A CN 110005590A CN 201910385881 A CN201910385881 A CN 201910385881A CN 110005590 A CN110005590 A CN 110005590A
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- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 238000010618 wire wrap Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000009423 ventilation Methods 0.000 claims description 21
- 230000007704 transition Effects 0.000 claims description 17
- 238000005057 refrigeration Methods 0.000 claims description 14
- 230000035939 shock Effects 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 230000002457 bidirectional effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000000306 component Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000003507 refrigerant Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
- F04B39/0016—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons with valve arranged in the piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0044—Pulsation and noise damping means with vibration damping supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0055—Pulsation and noise damping means with a special shape of fluid passage, e.g. bends, throttles, diameter changes, pipes
- F04B39/0061—Pulsation and noise damping means with a special shape of fluid passage, e.g. bends, throttles, diameter changes, pipes using muffler volumes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/102—Adaptations or arrangements of distribution members the members being disc valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/121—Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/122—Cylinder block
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/04—Machines with one rotor and two stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/24—Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Compressor (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
本发明提供了一种动圈式直线压缩机,包括压缩机外壳、定子组件和动子组件,动子组件包括位于内定子和分体式外定子之间的线包架、缠绕在线包架上的线圈,线包架的左端通过连接架与气缸的活塞杆连接;分体式外定子的内圈上安装有永磁体磁环,通过永磁体磁环和线圈之间产生的磁场力带动线包架运动,进而带动气缸的活塞压缩气体做功。本发明中的减震支撑件为两圆环间内置圆柱弹簧的结构,对压缩机内部结构起到减震、支撑的作用,减少压缩机内部结构运动所产生的震动向外壳传递,具有较好地过滤震动的效果。通过谐振弹簧组件在压缩机工作的整个过程中给予活塞及动子组件一定的回复力,使得整个压缩机系统达到更加理想的工作状态,稳定性、可靠性好。
The invention provides a moving coil type linear compressor, which includes a compressor casing, a stator assembly and a mover assembly. The mover assembly includes a wire wrapping frame located between an inner stator and a split outer stator, and a wire wrapping frame wound on the wire wrapping frame. The coil, the left end of the wire wrap frame is connected with the piston rod of the cylinder through the connecting frame; a permanent magnet magnetic ring is installed on the inner ring of the split outer stator, and the wire wrap frame is driven by the magnetic field force generated between the permanent magnet magnetic ring and the coil. , and then drive the piston of the cylinder to compress the gas to do work. The shock-absorbing support in the present invention is a structure with a built-in cylindrical spring between the two rings, which can dampen and support the internal structure of the compressor, reduce the transmission of vibration generated by the movement of the internal structure of the compressor to the outer shell, and has better performance. Filter the effect of vibration. The resonant spring assembly gives a certain restoring force to the piston and the mover assembly during the entire working process of the compressor, so that the entire compressor system achieves a more ideal working state with good stability and reliability.
Description
技术领域technical field
本发明涉及线性压缩机的技术领域,尤其涉及一种动圈式直线压缩机。The present invention relates to the technical field of linear compressors, in particular to a moving coil type linear compressor.
背景技术Background technique
冰箱、空调等制冷设备现已成为我们日常生活中不可或缺的一部分。而压缩机则是冰箱、空调等制冷设备的核心部件,它通过将低温低压的制冷工质压缩成高温高压的制冷工质,之后高温高压的制冷工质进入制冷循环系统通过冷凝器、蒸发器等制冷系统部件的作用实现制冷,压缩机的不断吸气、压缩、排气,从而实现制冷设备的循环制冷工作。压缩机均是通过电机驱动带动活塞运动对制冷工质进行压缩做功的,向排气管排出高温高压的制冷工质,为制冷循环提供动力。所述压缩机的动力源为电机,而电机又可以分为两种,一种为传统的旋转电机,另一种则是直线电机,采用旋转电机的压缩机一般称为旋转压缩机,另一种采用直线电机的压缩机称为直线压缩机。Refrigeration equipment such as refrigerators and air conditioners have now become an indispensable part of our daily life. The compressor is the core component of refrigeration equipment such as refrigerators and air conditioners. It compresses the low-temperature and low-pressure refrigerant into a high-temperature and high-pressure refrigerant, and then the high-temperature and high-pressure refrigerant enters the refrigeration cycle system through the condenser and evaporator. The function of other refrigeration system components realizes refrigeration, and the compressor continuously inhales, compresses and exhausts, so as to realize the circulating refrigeration work of the refrigeration equipment. The compressors are driven by the motor to drive the piston movement to compress the refrigerant to do work, and discharge the high-temperature and high-pressure refrigerant to the exhaust pipe to provide power for the refrigeration cycle. The power source of the compressor is a motor, and the motor can be divided into two types, one is a traditional rotary motor, and the other is a linear motor. A compressor that uses a linear motor is called a linear compressor.
目前,国内大多数冰箱、空调等制冷设备都采用旋转式压缩机,利用曲柄连杆机构将电机的旋转运动转化为活塞的直线往复运动,该种压缩机经济性较好,但其摩擦阻力大、效率低,在制冷性能方面很难再有所提升。与旋转式压缩机相比之下,直线压缩机因为可省去曲柄连杆机构,所以可降低摩擦损耗,提升系统效率,在制冷性能方面有较大的提升。但现有的直线压缩机的稳定性、效率、噪音和使用寿命有待提高。At present, most domestic refrigerators, air conditioners and other refrigeration equipment use rotary compressors, which use the crank connecting rod mechanism to convert the rotary motion of the motor into the linear reciprocating motion of the piston. This kind of compressor is economical, but its frictional resistance is large. , The efficiency is low, and it is difficult to improve the cooling performance. Compared with rotary compressors, linear compressors can reduce friction loss, improve system efficiency, and greatly improve refrigeration performance because the crank and connecting rod mechanism can be omitted. However, the stability, efficiency, noise and service life of the existing linear compressors need to be improved.
发明内容SUMMARY OF THE INVENTION
针对上述技术问题,本发明的目的在于提供一种新型结构的动圈式直线压缩机,整个压缩机结构紧凑、连接稳固、稳定性好、效率高、噪音小、使用寿命长。In view of the above technical problems, the purpose of the present invention is to provide a moving coil linear compressor with a novel structure, the entire compressor is compact in structure, stable in connection, good in stability, high in efficiency, low in noise and long in service life.
为实现上述目的,本发明提供了一种动圈式直线压缩机,包括压缩机外壳、位于所述压缩机外壳内的定子组件和动子组件,其特征在于:In order to achieve the above object, the present invention provides a moving coil linear compressor, comprising a compressor casing, a stator assembly and a mover assembly located in the compressor casing, characterized in that:
所述定子组件包括位于压缩机外壳中心轴线上的内定子、围绕所述内定子周围设置的分体式外定子、将所述分体式外定子进行固定的端盖,所述端盖通过减震支撑件支撑在所述压缩机外壳的两端;The stator assembly includes an inner stator located on the central axis of the compressor casing, a split outer stator arranged around the inner stator, and an end cover for fixing the split outer stator, and the end cover is supported by shock absorption The parts are supported at both ends of the compressor casing;
所述动子组件包括位于所述内定子和分体式外定子之间的线包架、缠绕在所述线包架上的线圈,所述线包架的左端通过连接架与气缸的活塞杆连接;The mover assembly includes a wire package holder located between the inner stator and the split outer stator, a coil wound on the wire package holder, and the left end of the wire package holder is connected with the piston rod of the cylinder through a connecting frame ;
所述分体式外定子的左端设置有谐振弹簧组件,用于在压缩机工作的过程中给予气缸的活塞及动子组件一定的回复力;The left end of the split outer stator is provided with a resonance spring assembly, which is used to give a certain restoring force to the piston of the cylinder and the mover assembly during the operation of the compressor;
所述分体式外定子的内圈上安装有永磁体磁环,通过永磁体磁环和线圈之间产生的磁场力带动线包架运动,进而带动气缸的活塞压缩气体做功。A permanent magnet magnetic ring is installed on the inner ring of the split outer stator, and the magnetic field force generated between the permanent magnet magnetic ring and the coil drives the wire package frame to move, and then drives the piston of the cylinder to compress the gas to do work.
进一步的,所述压缩机外壳内还设有用于增加压缩机工作过程中的吸排气效果和降低压缩机工作噪音的吸排气组件;Further, the compressor casing is also provided with a suction and exhaust component for increasing the suction and exhaust effect during the working process of the compressor and reducing the working noise of the compressor;
所述吸排气组件包括位于所述压缩机外壳右端的吸气管、位于所述压缩机外壳左端的排气管、吸气阀片、排气阀片、以及排气消音器;The suction and exhaust assembly includes a suction pipe located at the right end of the compressor casing, an exhaust pipe located at the left end of the compressor casing, a suction valve plate, an exhaust valve plate, and an exhaust muffler;
所述吸气阀片固定于所述活塞的左端,所述排气阀片安装于所述气缸的内圈槽内;所述排气消音器的右端螺纹连接在所述气缸的左端,排气消音器的左端通过排气管锁紧帽与所述排气管连接。The suction valve plate is fixed on the left end of the piston, the exhaust valve plate is installed in the inner ring groove of the cylinder; the right end of the exhaust muffler is screwed on the left end of the cylinder, and the exhaust valve plate is The left end of the muffler is connected with the exhaust pipe through an exhaust pipe locking cap.
进一步的,所述吸气阀片为轮辐式结构,其中间位置为圆形挡片;所述排气阀片为扇叶式结构,其一端与气缸的内圈槽贴紧,其另一端与所述排气消音器的右端压紧;Further, the suction valve sheet is a spoke-type structure, and the middle position is a circular baffle; the exhaust valve sheet is a fan blade structure, one end of which is in close contact with the inner ring groove of the cylinder, and the other end is in close contact with the inner ring groove of the cylinder. The right end of the exhaust muffler is pressed tightly;
所述排气消音器的内部为迷宫式腔体结构,其右端及内部分别设有轴向透气孔与圆周方向排列的四个径向透气孔,从排气阀片排出的高温高压气体为自排气消音器的右端、气缸的左端经四个径向透气孔进入排气消音器,再经过轴向透气孔进入排气消音器的腔室右端,最后再经过内部腔室右端的径向透气孔进入到迷宫式腔室,最终高温高压气体通过与排气消音器连接的排气管锁紧帽及排气管进入到制冷循环系统。The inside of the exhaust muffler is a labyrinth-type cavity structure, and the right end and the inside are respectively provided with axial ventilation holes and four radial ventilation holes arranged in the circumferential direction. The right end of the exhaust muffler and the left end of the cylinder enter the exhaust muffler through four radial ventilation holes, then enter the right end of the chamber of the exhaust muffler through the axial ventilation holes, and finally pass through the radial ventilation at the right end of the inner chamber. The hole enters the labyrinth chamber, and finally the high temperature and high pressure gas enters the refrigeration cycle system through the exhaust pipe locking cap and the exhaust pipe connected to the exhaust muffler.
优选的,所述谐振弹簧组件包括板弹簧和谐振圆柱弹簧,所述板弹簧的中间位置通过过渡垫片与所述线包架连接,所述板弹簧的外圈周向位置通过安装板与左侧端盖连接;Preferably, the resonant spring assembly includes a leaf spring and a resonant cylindrical spring, the middle position of the leaf spring is connected to the wire package frame through a transition gasket, and the circumferential position of the outer ring of the leaf spring is connected to the left and right through the mounting plate. side end cap connection;
所述谐振圆柱弹簧安装于左侧端盖与连接架之间以及弹簧座与连接架之间,所述弹簧座的右端紧贴于所述安装板上。The resonant cylindrical spring is installed between the left end cover and the connecting frame and between the spring seat and the connecting frame, and the right end of the spring seat is closely attached to the mounting plate.
优选的,所述连接架为四辐式结构,其辐式结构终止端为双向弹簧支撑座式结构,连接架的靠近气缸的中间位置为用于连接活塞杆的螺纹安装孔,其靠近线包架的中间位置为用于连接线包架的螺纹安装孔,通过螺纹的连接将线包架、过渡垫片、板弹簧、连接架、活塞连接成一体,线圈及线包架的运动带动板弹簧、过渡垫片及连接架、活塞运动,从而实现压缩机压缩做功。Preferably, the connecting frame is a four-spoke structure, the end of the spoke structure is a two-way spring support seat structure, and the middle position of the connecting frame close to the cylinder is a threaded mounting hole for connecting the piston rod, which is close to the wire package The middle position of the frame is the threaded mounting hole for connecting the wire wrapping frame. The wire wrapping frame, the transition gasket, the leaf spring, the connecting frame and the piston are connected together through the threaded connection. The movement of the coil and the wire wrapping frame drives the leaf spring. , transition gasket and connecting frame, piston movement, so as to achieve compressor compression work.
进一步的,所述减震支撑件为两圆环间内置圆柱弹簧的结构,其中其外侧圆环的内侧及内侧圆环的外侧的径向设有两排支撑脚,其中每排有8个且沿圆周方向均匀分布,用于固定及支撑圆柱弹簧。Further, the shock absorbing support is a structure with a built-in cylindrical spring between the two rings, wherein the inner side of the outer ring and the radial direction of the outer side of the inner ring are provided with two rows of support feet, wherein each row has 8 and Evenly distributed along the circumferential direction, it is used to fix and support cylindrical springs.
优选的,左侧减震支撑件安装于压缩机外壳内部的左侧凸缘处,其外侧圆环与左侧凸缘处所形成的内孔配合,其内侧圆环的内圈具有螺纹,与所述排气消音器外侧的螺纹进行螺纹连接,从而实现对左侧减震支撑件的固定;Preferably, the left shock absorbing support is installed at the left flange inside the compressor casing, its outer ring is matched with the inner hole formed at the left flange, and the inner ring of the inner ring has a thread, which is compatible with the inner ring. The thread on the outer side of the exhaust muffler is threaded, so as to realize the fixation of the left shock absorption support;
其中右侧减震支撑件安装于压缩机外壳内部的右侧凸缘处,其外侧圆环与右侧凸缘处所形成的内孔配合,其内侧圆环的内圈与右侧端盖中间位置的凸缘配合从而实现对右侧减震支撑件的固定。The right shock-absorbing support is installed at the right flange inside the compressor casing, the outer ring is matched with the inner hole formed at the right flange, and the inner ring of the inner ring is in the middle of the right end cover. The flanges of the fuselage are matched to realize the fixation of the right shock-absorbing support.
可选的,所述气缸为衬套式结构,其左侧内圈具有螺纹,用于固定所述排气消音器;Optionally, the cylinder is of a liner type structure, and its left inner ring has threads for fixing the exhaust muffler;
所述气缸的内壁中间位置用于固定排气阀片,同时气缸右侧周向位置均布四个排气小孔,气缸外侧的耳板上有气缸安装孔,用于与左侧端盖连接并固定安装气缸;The middle position of the inner wall of the cylinder is used to fix the exhaust valve plate, and at the same time, four small exhaust holes are evenly distributed in the circumferential position on the right side of the cylinder. There are cylinder mounting holes on the lug plate outside the cylinder for connecting with the left end cover And fixedly install the cylinder;
所述气缸的右侧外圈具有螺纹,用于安装气缸盖,所述排气小孔的流向为从气缸内壁至气缸中间位置的上沿边缘。The outer ring on the right side of the cylinder has threads for installing the cylinder head, and the flow direction of the small exhaust hole is from the inner wall of the cylinder to the upper edge of the middle position of the cylinder.
进一步的,所述活塞左端的圆周方向均匀分布着四个通气孔,活塞压缩时活塞左端的少量高压气体通过这些通气孔到达活塞与气缸接触的边缘,在活塞与气缸之间形成一层气膜,起到了气体轴承的作用;Further, there are four ventilation holes evenly distributed in the circumferential direction of the left end of the piston. When the piston is compressed, a small amount of high-pressure gas at the left end of the piston reaches the edge of the contact between the piston and the cylinder through these ventilation holes, forming a layer of gas film between the piston and the cylinder. , plays the role of gas bearing;
所述活塞的左端中间位置至活塞杆的中间位置形成有一气体通道。A gas passage is formed from the middle position of the left end of the piston to the middle position of the piston rod.
可选的,所述压缩机外壳分为上侧半圆形壳体和下侧方形腔体结构壳体,其左右侧中间位置均具有凸缘,压缩机外壳的上侧与下侧部分中间结合部位通过焊接方式连接在一起;Optionally, the compressor casing is divided into an upper semicircular casing and a lower square cavity structure casing, the left and right middle positions are both provided with flanges, and the upper and lower parts of the compressor casing are combined in the middle. The parts are connected together by welding;
所述分体式外定子分为左外定子和右外定子,二者接触面处分别设有凹槽和凸台;所述左外定子和右外定子的内圈分别具有用于安装永磁体磁环的凹槽。The split outer stator is divided into a left outer stator and a right outer stator, and grooves and bosses are respectively provided at the contact surfaces of the two; Ring groove.
由上,本发明新型结构的动磁式压缩机中的减震支撑件为两圆环间内置圆柱弹簧的结构,左右端各安装一个,对压缩机内部结构起到减震、支撑的作用,减少了压缩机内部结构运动所产生的震动向外壳的传递,具有较好地过滤震动的效果。其次,该动圈式直线压缩机通过将永磁体夹于两个分体式外定子之间,从而使得永磁体紧紧固定住,通过减小线圈与外定子及内定子的距离,从而减小气隙,进而极大提高磁场利用率,降低了漏磁的可能性,最终增加电机比推力,提升了电机的效率。再次,该动圈式直线压缩机的谐振弹簧组件中的板弹簧及谐振圆柱弹簧在压缩机工作的整个过程中给予活塞及动子组件一定的回复力,使得整个压缩机系统达到更加理想的工作状态,此外能够起到防止活塞运动过前撞缸及过后脱缸的作用,从而极大地提高了整个压缩机系统的稳定性、可靠性。最后,该动圈式直线压缩机吸排气组件中关于吸气阀片、排气阀片、活塞、气缸以及排气消音器的结构设计使得整个压缩机工作过程中的吸排气效果及噪音控制达到了较佳的状态。From the above, the shock-absorbing support in the moving magnet compressor of the new structure of the present invention is a structure with a built-in cylindrical spring between the two rings, and one is installed at the left and right ends, which plays the role of shock-absorbing and supporting the internal structure of the compressor. The transmission of the vibration generated by the movement of the internal structure of the compressor to the casing is reduced, and the vibration is better filtered. Secondly, the moving coil linear compressor clamps the permanent magnet between the two split outer stators, so that the permanent magnet is tightly fixed. By reducing the distance between the coil and the outer stator and the inner stator, the gas is reduced. Therefore, the utilization rate of the magnetic field is greatly improved, the possibility of magnetic leakage is reduced, and the specific thrust of the motor is finally increased, and the efficiency of the motor is improved. Thirdly, the plate spring and the resonant cylindrical spring in the resonance spring assembly of the moving coil linear compressor give a certain restoring force to the piston and the mover assembly during the whole process of the compressor, so that the entire compressor system can achieve a more ideal work. In addition, it can prevent the piston from colliding with the cylinder before and out of the cylinder after the movement, thereby greatly improving the stability and reliability of the entire compressor system. Finally, the structural design of the suction valve plate, the exhaust valve plate, the piston, the cylinder and the exhaust muffler in the suction and exhaust assembly of the moving coil linear compressor makes the suction and exhaust effect and noise of the whole compressor work. The control has reached a better state.
附图说明Description of drawings
图1为本发明的动圈式直线压缩机的整体结构的剖面示意图;1 is a schematic cross-sectional view of the overall structure of the moving coil linear compressor of the present invention;
图2为本发明的动圈式直线压缩机的内部结构的左视图;Fig. 2 is the left side view of the internal structure of the moving coil linear compressor of the present invention;
图3为本发明的动圈式直线压缩机的左侧减震支撑件的结构示意图;3 is a schematic structural diagram of a left shock absorbing support of the moving coil linear compressor of the present invention;
图4为图3的纵向剖面图;Fig. 4 is the longitudinal sectional view of Fig. 3;
图5为本发明的动圈式直线压缩机的右侧减震支撑件的结构示意图;5 is a schematic structural diagram of the right shock-absorbing support member of the moving coil linear compressor of the present invention;
图6为图5的纵向剖面图;Fig. 6 is the longitudinal sectional view of Fig. 5;
图7为本发明的动圈式直线压缩机的吸排气组件与气缸的连接示意图;7 is a schematic diagram of the connection between the suction and exhaust components of the moving coil linear compressor of the present invention and the cylinder;
图8为本发明的动圈式直线压缩机的排气消音器的结构示意图;8 is a schematic structural diagram of the exhaust muffler of the moving coil linear compressor of the present invention;
图9为图8的纵向剖面图;Fig. 9 is the longitudinal sectional view of Fig. 8;
图10为本发明的动圈式直线压缩机的排气阀片的结构示意图;10 is a schematic structural diagram of an exhaust valve piece of a moving coil linear compressor of the present invention;
图11为本发明的动圈式直线压缩机的吸气阀片的结构示意图;11 is a schematic structural diagram of a suction valve piece of a moving coil linear compressor of the present invention;
图12为本发明的动圈式直线压缩机的气缸的结构示意图;12 is a schematic structural diagram of the cylinder of the moving coil linear compressor of the present invention;
图13为图12的纵向剖面图;Fig. 13 is the longitudinal sectional view of Fig. 12;
图14为本发明的动圈式直线压缩机的活塞及活塞杆的结构示意图;14 is a schematic structural diagram of a piston and a piston rod of the moving coil linear compressor of the present invention;
图15为图14的纵向剖面图。FIG. 15 is a longitudinal sectional view of FIG. 14 .
图中,1、铜材质硬质管;2、PVC硬塑排气管;3、左侧减震支撑件;4、排气管锁紧帽;5、排气消音器;6、排气阀片;7、气缸;8、吸气阀片;9、左侧端盖;10、活塞;11、连接架;12、上侧压缩机外壳;13、左外定子;14、右外定子;15、第一长螺栓;16、安装板;17、右侧端盖;18、右侧减震支撑件;19、吸气管;20、过渡法兰;21、线包架;22、内定子;23、线圈;24、永磁体磁环;25、下侧压缩机外壳;26、过渡垫片;27、安装座;28、第二长螺栓;29、弹簧座;30、气缸盖;31、谐振圆柱弹簧;32、板弹簧。In the picture, 1. Copper rigid pipe; 2. PVC rigid plastic exhaust pipe; 3. Left shock-absorbing support; 4. Exhaust pipe locking cap; 5. Exhaust muffler; 6. Exhaust valve Sheet; 7. Cylinder; 8. Suction valve sheet; 9. Left end cover; 10. Piston; 11. Connecting frame; 12. Upper compressor shell; 13. Left outer stator; 14. Right outer stator; 15 , the first long bolt; 16, the mounting plate; 17, the right end cover; 18, the right shock absorber support; 19, the suction pipe; 20, the transition flange; 21, the wire package frame; 22, the inner stator; 23, coil; 24, permanent magnet ring; 25, lower compressor casing; 26, transition gasket; 27, mounting seat; 28, second long bolt; 29, spring seat; 30, cylinder head; 31, resonance Cylindrical spring; 32, leaf spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention. Inside.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。其中,“左”对应于图1中的左侧,“右”对应于图1中的右侧。It should be noted that all directional indications (such as up, down, left, right...) in the embodiments of the present invention are only used to explain the relative positional relationship between the various components under a certain posture (as shown in the accompanying drawings), Movement conditions, etc., if the specific posture changes, the directional indication also changes accordingly. Wherein, “left” corresponds to the left side in FIG. 1 , and “right” corresponds to the right side in FIG. 1 .
参见图1至图15对本发明的动圈式直线压缩机进行详细说明,本发明的动圈式直线压缩机包括压缩机外壳12,25、减震支撑件3,18、吸排气组件、定子组件、动子组件、谐振弹簧组件及端盖9,17、安装座27、安装板16、过渡垫片26。其中,所述压缩机外壳分为上侧半圆形壳体12和下侧方形腔体结构壳体25,其左右侧中间位置均具有凸缘,用于安装减震支撑件3,18,压缩机外壳的上侧与下侧部分中间结合部位通过焊接方式连接在一起。Referring to FIGS. 1 to 15, the moving coil linear compressor of the present invention will be described in detail. The moving coil linear compressor of the present invention includes compressor casings 12, 25, damping supports 3, 18, suction and exhaust components, and stators Components, mover components, resonant spring components and end caps 9, 17, mounting seat 27, mounting plate 16, transition gasket 26. The compressor casing is divided into an upper semi-circular casing 12 and a lower square cavity structure casing 25, and flanges are provided in the middle positions of the left and right sides for installing the shock-absorbing supports 3, 18 to compress the The upper side and the lower side part of the casing are connected together by welding.
所述减震支撑件3,18为两圆环间内置圆柱弹簧的结构,其中其外侧圆环的内侧及内侧圆环的外侧的径向设有两排支撑脚,其中每排有8个且沿圆周方向均匀分布,用于固定及支撑圆柱弹簧,本发明中左右端各安装一个减震支撑件,其中左侧减震支撑件3安装于压缩机外壳内部的左侧凸缘处,其外侧圆环与左侧凸缘处所形成的内孔配合,其内侧圆环的内圈具有螺纹,与排气消音器5外侧的螺纹进行螺纹连接,从而实现对左侧减震支撑件3的固定,其中右侧减震支撑件18安装于压缩机外壳内部的右侧凸缘处,其外侧圆环与右侧凸缘处所形成的内孔配合,其内侧圆环的内圈与右侧端盖17中间位置的凸缘配合从而实现对右侧减震支撑件18的固定,该减震支撑件3,18的应用对压缩机内部结构起到减震、支撑的作用,该减震支撑件的应用减少了压缩机内部结构运动所产生的振动向外壳的传递,具有较好地过滤震动的效果。所述压缩机外壳在其结构设计过程中最大程度的使其形状贴近内部结构,做到压缩机体积较小。The shock-absorbing supports 3 and 18 are structures with built-in cylindrical springs between the two rings, wherein two rows of support feet are arranged radially on the inner side of the outer ring and the outer side of the inner ring, wherein each row has 8 and Evenly distributed along the circumferential direction, it is used to fix and support the cylindrical spring. In the present invention, a shock-absorbing support is installed at the left and right ends, wherein the left shock-absorbing support 3 is installed on the left flange inside the compressor shell, and its outer The ring is matched with the inner hole formed at the left flange, and the inner ring of the inner ring has a thread, which is threadedly connected with the thread on the outside of the exhaust muffler 5, so as to realize the fixation of the left shock-absorbing support 3. The right shock absorbing support 18 is installed at the right flange inside the compressor casing, its outer ring is matched with the inner hole formed at the right flange, and the inner ring of the inner ring is connected to the right end cover 17 The flange at the middle position is matched to realize the fixation of the right shock-absorbing support 18. The application of the shock-absorbing supports 3 and 18 can dampen and support the internal structure of the compressor. The application of the shock-absorbing support The transmission of the vibration generated by the movement of the internal structure of the compressor to the casing is reduced, and the vibration is better filtered. In the process of structural design of the compressor casing, the shape of the compressor casing is made close to the internal structure to the greatest extent, so that the volume of the compressor is small.
所述压缩机外壳的下侧方形腔体结构壳体25的外壁上焊接有安装座27,所述安装座27为四块长方形薄板,并在其上设置安装孔,用于固定压缩机。A mounting seat 27 is welded on the outer wall of the lower side square cavity structure shell 25 of the compressor shell, and the mounting seat 27 is four rectangular thin plates with mounting holes provided on them for fixing the compressor.
本发明的吸排气组件包括吸气管19、排气管、吸气阀片8、排气阀片6、排气消音器5、排气管锁紧帽4,其中所述吸气管19为铜材质硬质管,它直接通过焊接方式焊接在压缩机外壳上右侧留有的吸气管安装孔上。所述排气管分为两部分,其中一部分由压缩机内部结构引出的为PVC材质的硬塑排气管2,它通过排气管锁紧帽4锁紧在压缩机内部的排气消音器5上,另一部分则同吸气管19的材质一样,为铜材质硬质管1,其通过焊接方式焊接在压缩机外壳上左侧留有的排气管安装孔上,进一步的,将PVC硬塑排气管2插入铜材质硬质管1,实现压缩机的排气工作过程以及与外侧其他系统部件的连通。The intake and exhaust assembly of the present invention includes an intake pipe 19, an exhaust pipe, an intake valve plate 8, an exhaust valve plate 6, an exhaust muffler 5, and an exhaust pipe locking cap 4, wherein the intake pipe 19 It is a hard copper pipe, which is directly welded to the suction pipe mounting hole left on the right side of the compressor casing by welding. The exhaust pipe is divided into two parts, one of which is a hard plastic exhaust pipe 2 of PVC material drawn from the internal structure of the compressor, which is locked to the exhaust muffler inside the compressor through the exhaust pipe locking cap 4 5, the other part is made of the same material as the suction pipe 19, which is a copper material hard pipe 1, which is welded to the exhaust pipe installation hole left on the left side of the compressor casing by welding. The hard plastic exhaust pipe 2 is inserted into the copper material rigid pipe 1 to realize the exhaust working process of the compressor and the communication with other external system components.
本发明中的气缸7为衬套式结构,其左侧内圈具有螺纹,用于固定排气消音器5,气缸7的内壁中间位置用于固定排气阀片6,同时气缸7右侧周向位置均布四个排气小孔,气缸7外侧的耳板上有气缸安装孔,用于与左侧端盖9连接并固定安装气缸7,气缸7的右侧外圈具有螺纹,用于安装气缸盖30,所述气缸盖30的内圈带有螺纹,用于与气缸7右侧外圈螺纹连接起到固定气缸盖30的作用,气缸盖30中间位置具有可容气缸7的活塞杆穿过的孔,且圆周方向均布着四个减重透气孔。所述排气小孔的流向为从气缸内壁至气缸中间位置的上沿边缘。The cylinder 7 in the present invention is of a liner type structure, and its left inner ring has threads for fixing the exhaust muffler 5 . There are four small exhaust holes evenly distributed to the positions. There are cylinder mounting holes on the lug plate on the outside of the cylinder 7, which are used to connect with the left end cover 9 and fixedly install the cylinder 7. The outer ring on the right side of the cylinder 7 has threads for Install the cylinder head 30. The inner ring of the cylinder head 30 is threaded for connecting with the outer ring on the right side of the cylinder 7 to fix the cylinder head 30. The middle position of the cylinder head 30 has a piston rod that can accommodate the cylinder 7. There are four weight-reducing ventilation holes evenly distributed in the circumferential direction. The flow direction of the exhaust small hole is from the inner wall of the cylinder to the upper edge of the middle position of the cylinder.
气缸7的活塞10左端的外径与气缸7的内径在尺寸上相同,并且其圆周方向均匀分布着四个通气孔,活塞10压缩时活塞左端的少量高压气体通过这些通气孔到达活塞10与气缸7接触的边缘,在活塞10与气缸7之间形成一层气膜,起到了气体轴承的作用,从而大大减少了活塞10与气缸7之间的摩擦,同时对于活塞10起到了一定的支撑作用。活塞10的左端中间位置至活塞杆的中间位置形成有一气体通道,为吸气气体通道,活塞10的左端除通气孔之外的其余位置为吸气阀片固定螺纹孔,用于固定吸气阀片8,活塞杆靠近活塞10的末端带有螺纹,用于固定安装活塞10,活塞10往复运动时其最大行程为14mm。The outer diameter of the left end of the piston 10 of the cylinder 7 is the same in size as the inner diameter of the cylinder 7, and four ventilation holes are evenly distributed in the circumferential direction. When the piston 10 is compressed, a small amount of high-pressure gas at the left end of the piston passes through these ventilation holes. 7 contact edges, a layer of air film is formed between the piston 10 and the cylinder 7, which acts as a gas bearing, thereby greatly reducing the friction between the piston 10 and the cylinder 7, and at the same time, it plays a certain supporting role for the piston 10. . A gas channel is formed from the middle position of the left end of the piston 10 to the middle position of the piston rod, which is the suction gas channel. The remaining positions of the left end of the piston 10 except for the ventilation hole are the fixing screw holes of the suction valve plate, which are used for fixing the suction valve. Piece 8, the end of the piston rod close to the piston 10 is threaded for fixed installation of the piston 10, and the maximum stroke of the piston 10 is 14mm when it reciprocates.
所述吸气阀片8固定于所述活塞10的左端,其为轮辐式结构,中间位置为圆形挡片,其为吸气状态下开启的位置,由中间位置呈辐射状向四周发散,在轮辐式结构上有阀片固定孔,用于安装阀片,发散终止处为一圈圆形结构,其紧贴于活塞10的左端面,当活塞10左右端压差达到吸气阀片8的开启压力时,吸气阀片8开启,开始进入吸气工作状态。所述排气阀片6安装于所述气缸7的内圈槽内,其为扇叶式结构,中间位置为排气阀片固定位置,其一端与气缸7内壁的中间位置贴紧,另一端靠排气消音器5的右端压紧,排气阀片6的外侧为四个扇叶形形状,用于挡住气缸7的排气孔,压缩机工作过程中,当排气压力大于排气阀片开启压力时,排气阀片6开启,开始进入排气工作状态。The suction valve plate 8 is fixed on the left end of the piston 10, which is a spoke-type structure, and the middle position is a circular blocking plate, which is the open position in the suction state, and diverges radially from the middle position to the surrounding, There is a valve plate fixing hole on the spoke structure, which is used to install the valve plate. The end of the divergence is a circular structure, which is close to the left end face of the piston 10. When the pressure difference between the left and right ends of the piston 10 reaches the suction valve plate 8 When the opening pressure is , the suction valve plate 8 is opened and starts to enter the suction working state. The exhaust valve sheet 6 is installed in the inner ring groove of the cylinder 7, which is a fan blade structure, and the middle position is the fixed position of the exhaust valve sheet, one end of which is close to the middle position of the inner wall of the cylinder 7, and the other end is close to the middle position of the inner wall of the cylinder 7. Press the right end of the exhaust muffler 5, and the outside of the exhaust valve plate 6 is in the shape of four fan blades, which are used to block the exhaust hole of the cylinder 7. During the operation of the compressor, when the exhaust pressure is greater than the exhaust valve When the sheet opening pressure is reached, the exhaust valve sheet 6 is opened, and begins to enter the exhaust working state.
本发明的排气消音器5的内部为迷宫式腔体结构,其右端及内部分别设有轴向透气孔与圆周方向排列的四个径向透气孔,高温高压气体流经内部迷宫式腔体结构,绝大部分噪音被消除掉,随后进入制冷循环系统,所述排气消音器5的左端具有锁紧帽安装螺纹孔,排气管锁紧帽4的左端为锯齿型结构,用于夹住锁紧PVC硬塑排气管2,排气管锁紧帽4的右端带有外螺纹,用来与排气消音器5上的内螺纹相连接,从而起到固定排气管锁紧帽的作用。排气消音器5的右端具有外螺纹并螺纹连接在所述气缸7的左端,用于固定排气消音器5,从排气阀片6排出的高温高压气体为自排气消音器5的右端、气缸7的左端经四个径向透气孔进入排气消音器5,再经过轴向透气孔进入排气消音器5的腔室右端,最后再经过内部腔室右端的径向透气孔进入到迷宫式腔室,最终高温高压气体通过与排气消音器5连接的排气管锁紧帽4及排气的铜材质硬质管1进入到制冷循环系统。The interior of the exhaust muffler 5 of the present invention is a labyrinth-type cavity structure, and the right end and the inside thereof are respectively provided with axial ventilation holes and four radial ventilation holes arranged in the circumferential direction, and the high-temperature and high-pressure gas flows through the inner labyrinth-type cavity. structure, most of the noise is eliminated, and then enters the refrigeration cycle system, the left end of the exhaust muffler 5 has a locking cap installation threaded hole, and the left end of the exhaust pipe locking cap 4 is a zigzag structure for clamping Lock the PVC hard plastic exhaust pipe 2, and the right end of the exhaust pipe locking cap 4 has an external thread, which is used to connect with the internal thread on the exhaust muffler 5, so as to fix the exhaust pipe locking cap effect. The right end of the exhaust muffler 5 has an external thread and is threadedly connected to the left end of the cylinder 7 for fixing the exhaust muffler 5. The high temperature and high pressure gas discharged from the exhaust valve plate 6 is the right end of the self-exhaust muffler 5 . The left end of the cylinder 7 enters the exhaust muffler 5 through four radial ventilation holes, then enters the right end of the chamber of the exhaust muffler 5 through the axial ventilation holes, and finally enters the exhaust muffler 5 through the radial ventilation holes at the right end of the inner chamber. In the labyrinth chamber, the high temperature and high pressure gas finally enters the refrigeration cycle system through the exhaust pipe locking cap 4 connected to the exhaust muffler 5 and the exhaust copper rigid pipe 1 .
本发明的定子组件包括位于压缩机外壳中心轴线上的内定子22、围绕所述内定子22周围设置的分体式外定子13,14,分体式外定子13,14的内圈上安装有形状为圆环形状的永磁体磁环24,所述内定子22为圆柱形形状,其中一侧中间位置带有安装孔,其外圈中间位置分别带有凹槽,内定子22通过过渡法兰20与分体式外定子连接,所述过渡法兰20的结构为工字形,对内定子22起到过渡支撑的作用。所述分体式外定子分为左外定子13和右外定子14,二者接触面处分别设有凹槽和凸台,二者之间的配合确定了分体式外定子的位置,保证了分体式外定子的同轴度,所述左外定子13和右外定子14的内圈分别具有凹槽,用于安装永磁体磁环24,将永磁体磁环24嵌入分体式外定子内圈凹槽内。The stator assembly of the present invention includes an inner stator 22 located on the central axis of the compressor casing, and split outer stators 13 and 14 arranged around the inner stator 22. The inner rings of the split outer stators 13 and 14 are mounted with a shape of The ring-shaped permanent magnet magnetic ring 24, the inner stator 22 is a cylindrical shape, one side has a mounting hole in the middle, and the outer ring has a groove in the middle, and the inner stator 22 is connected to the inner stator 22 through the transition flange 20. The split outer stator is connected, and the transition flange 20 has an I-shaped structure, which plays a role of transition support for the inner stator 22 . The split outer stator is divided into a left outer stator 13 and a right outer stator 14. The contact surfaces of the two are respectively provided with grooves and bosses. The cooperation between the two determines the position of the split outer stator and ensures the separation of The coaxiality of the one-piece outer stator, the inner rings of the left outer stator 13 and the right outer stator 14 respectively have grooves for installing the permanent magnet magnetic ring 24, and the permanent magnet magnetic ring 24 is embedded in the inner ring of the split outer stator. in the slot.
本发明的动子组件包括线包架21和线圈23,线包架21位于所述内定子22和分体式外定子13,14之间,所述线包架21的外圈具有三个凸台,每两个凸台之间为凹槽,用于缠绕线圈23,三个凸台上分别有引线槽,用于引出铜线,其左端端面带有减重孔及螺纹安装孔,并通过连接架11与气缸7的活塞杆连接,所述线圈23材质为漆包铜线。The mover assembly of the present invention includes a coil frame 21 and a coil 23, the wire frame 21 is located between the inner stator 22 and the split outer stators 13, 14, and the outer ring of the wire frame 21 has three bosses , there is a groove between each two bosses for winding the coil 23, the three bosses are respectively provided with lead grooves for drawing out copper wires, and the left end face has a weight-reducing hole and a threaded mounting hole, and is connected by The frame 11 is connected with the piston rod of the cylinder 7, and the material of the coil 23 is enameled copper wire.
本发明的谐振弹簧组件设置在分体式外定子13,14的左端并包括板弹簧32和谐振圆柱弹簧31,板弹簧32的中间位置右端面与过渡垫片26紧密贴合,板弹簧32的外圈周向有板弹簧安装孔,用于安装固定板弹簧,所述过渡垫片26为圆形,其圆周方向均匀排列着四个螺纹安装孔,其右侧紧贴于线包架21的左端凸缘。所述板弹簧32的圆周方向开有渐开线形槽,其中间部位的圆周方向具有四个安装孔,四个安装孔的位置与过渡垫片26的螺纹安装孔的位置相同,其既起到了安装固定作用,又起到了对线圈23、线包架21等一体结构的周向限位作用。The resonant spring assembly of the present invention is arranged at the left ends of the split outer stators 13 and 14 and includes a leaf spring 32 and a resonant cylindrical spring 31. The right end face of the leaf spring 32 in the middle position is closely fitted with the transition gasket 26, and the outer surface of the leaf spring 32 There are plate spring mounting holes in the circumferential direction of the ring, which are used to install and fix the plate spring. The transition gasket 26 is circular, and four threaded mounting holes are evenly arranged in the circumferential direction. flange. The plate spring 32 is provided with an involute groove in the circumferential direction, and the circumferential direction of the middle part has four mounting holes, and the positions of the four mounting holes are the same as the positions of the threaded mounting holes of the transition gasket 26, which not only plays The function of installation and fixation also plays the role of circumferential limit on the integrated structure of the coil 23 and the wire package frame 21 .
所述连接架11为四辐式结构,其辐式结构终止端为双向弹簧支撑座式结构,其靠近气缸7的中间位置为一个活塞螺纹安装孔,靠近线包架21的中间位置为四个线包架螺纹安装孔,通过螺纹的连接,将线包架21、过渡垫片26、板弹簧32、连接架11、活塞10连接成一体式结构,线圈23及线包架21的运动带动板弹簧32、过渡垫片26及连接架11、活塞10运动,从而实现压缩机压缩做功。The connecting frame 11 is a four-spoke structure, the end of the spoke structure is a two-way spring support seat structure, the middle position near the cylinder 7 is a piston thread mounting hole, and the middle position near the wire package frame 21 is four. The threaded mounting hole of the wire wrapping frame connects the wire wrapping frame 21, the transition gasket 26, the leaf spring 32, the connecting frame 11, and the piston 10 into an integrated structure through the connection of the thread, and the movement of the coil 23 and the wire wrapping frame 21 drives the plate The spring 32, the transition washer 26, the connecting frame 11, and the piston 10 move, so as to realize the compressor compression work.
另外,所述分体式外定子13,14的两端分别通过安装板16与左侧端盖9和左侧端盖17连接,所述安装板16的不同径向距离的圆周方向分别均布着八个安装孔,左侧的安装板16内侧均布的安装孔用于固定安装板、压紧所述板弹簧32,外侧均布的安装孔用于固定左侧端盖9和左侧端盖17。所述左侧端盖9为四辐式架体结构,其内侧有弹簧座,其左端中间位置的周向均布有四个气缸安装孔,用于与气缸7外侧的耳板连接并固定气缸7,左侧端盖9的右端外侧具有端盖固定孔,用于与左侧的安装板16连接固定。所述右侧端盖17同为四辐式架体结构,其左端外侧有端盖固定孔,通过端盖固定孔固定于右侧的安装板16上。In addition, the two ends of the split outer stators 13 and 14 are respectively connected to the left end cover 9 and the left end cover 17 through the mounting plate 16 , and the circumferential directions of the mounting plate 16 with different radial distances are respectively uniformly distributed. Eight mounting holes, the mounting holes evenly distributed on the inside of the left mounting plate 16 are used for fixing the mounting plate and pressing the plate spring 32, and the mounting holes evenly distributed on the outside are used for fixing the left end cover 9 and the left end cover 17. The left end cover 9 is a four-spoke frame structure with a spring seat on the inner side, and four cylinder mounting holes are evenly distributed in the circumferential direction of the middle position of the left end for connecting with the lug plate outside the cylinder 7 and fixing the cylinder 7, The outer side of the right end of the left end cover 9 is provided with an end cover fixing hole, which is used for connecting and fixing with the mounting plate 16 on the left side. The right end cover 17 is also a four-spoke frame structure, and an end cover fixing hole is formed on the outer side of the left end, and is fixed to the right mounting plate 16 through the end cover fixing hole.
另外,弹簧座29的右端紧贴于安装板16,所述谐振圆柱弹簧31安装于左侧端盖9与连接架11之间以及弹簧座29与连接架11之间。所述弹簧座29、安装板16、板弹簧32、分体式外定子13,14、通过长螺栓15,28联接固定到一起。In addition, the right end of the spring seat 29 is in close contact with the mounting plate 16 , and the resonant cylindrical spring 31 is installed between the left end cover 9 and the connecting frame 11 and between the spring seat 29 and the connecting frame 11 . The spring seat 29 , the mounting plate 16 , the leaf spring 32 , the split outer stators 13 , 14 are connected and fixed together by long bolts 15 , 28 .
本发明的动圈式直线压缩机的整个工作过程为:在给所述压缩机的线圈23通上交流电的情况下,线圈23将产生交变的磁场,在这种情况下,线圈23及线包架21整体在永磁体磁环形成的永磁场内由于交变磁场与永磁场的相互作用,二者之间产生磁场力,磁场力的大小及方向随着交变磁场的变化而不断变化着,由于产生的磁场力进而带动线包架21及与其固定在一起的其余零件一起运动,从而推动压缩机活塞做往复直线运动压缩气体做功。The whole working process of the moving-coil linear compressor of the present invention is as follows: when alternating current is supplied to the coil 23 of the compressor, the coil 23 will generate an alternating magnetic field. In this case, the coil 23 and the line The package frame 21 as a whole is in the permanent magnetic field formed by the permanent magnet magnetic ring. Due to the interaction between the alternating magnetic field and the permanent magnetic field, a magnetic field force is generated between the two. The magnitude and direction of the magnetic field force change continuously with the change of the alternating magnetic field. , due to the generated magnetic field force, the wire package frame 21 and other parts fixed with it move together, thereby pushing the compressor piston to do reciprocating linear motion to compress the gas to do work.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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