CN110001310A - Tyre noise cutting device and its production method - Google Patents

Tyre noise cutting device and its production method Download PDF

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Publication number
CN110001310A
CN110001310A CN201910267714.1A CN201910267714A CN110001310A CN 110001310 A CN110001310 A CN 110001310A CN 201910267714 A CN201910267714 A CN 201910267714A CN 110001310 A CN110001310 A CN 110001310A
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CN
China
Prior art keywords
mute layer
base band
group
mute
polyurethane foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910267714.1A
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Chinese (zh)
Inventor
李红卫
吴长辉
刘剑美
田�健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TTA (QINGDAO) TIRE TECHNOLOGY Co Ltd
Original Assignee
TTA (QINGDAO) TIRE TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TTA (QINGDAO) TIRE TECHNOLOGY Co Ltd filed Critical TTA (QINGDAO) TIRE TECHNOLOGY Co Ltd
Priority to CN201910267714.1A priority Critical patent/CN110001310A/en
Publication of CN110001310A publication Critical patent/CN110001310A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C19/00Tyre parts or constructions not otherwise provided for
    • B60C19/002Noise damping elements provided in the tyre structure or attached thereto, e.g. in the tyre interior

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tires In General (AREA)

Abstract

Tyre noise cutting device of the present invention and its production method are taken and install the mute layer structure with checkerboard layout additional in inside tires, cause tyre surface to contact the inner air vibration noise to be formed with road surface because running at high speed to absorb and cut down.The tyre noise cutting device includes a base band, and at least one set of mute layer is bonded in base band, and every group of mute layer is equably arranged along the longitudinal gap of base band;The structure that there is mute layer 2 layers of polyurethane foam material to be formed by stacking equably is arranged with feather trailing edge shape serration on except other end faces Nian Jie with base band.The multiple hole structure that polyurethane foam material of mute layer itself has, and mute layer has several bionical cotton blocks not of uniform size, on the inside of special high temperature resistant, the fetus of fire-retardant gluing fixative bonding after curing, so as to absorb the energy of inner cavity air vibration generation, achieve the purpose that noise reduction.

Description

Tyre noise cutting device and its production method
Technical field
The present invention relates to a kind of noise reduction device being additional on the inside of tire and its production methods, belong to Tire production skill Art field.
Background technique
The existing aerated rubber tyre generally used, high speed scroll operation in meeting and rub road surface between formed it is larger Noise and influence external environment and interior take environmental amenity.
Through relation technological researching, the reason of generating such rolling noise other than with pavement friction, also as in tire Chamber gas pressure distribution is unbalanced, and irregular air-flow is formed within the scope of mark when contacting so as to cause tread block and road surface. Under the joint effect of light weight and tractive force, carcass local subsidence will form when tire enters within the scope of tread footprint, And when tire is driven out to mark range, carcass local recovery original state, in cycles.In this interphase, because of inside tires cavity volume It changes with shape and causes cavity vibration obvious, and then change with such cavity volume and form Gas Vibration waveform, This has resulted in inner cavity flow perturbation and the cavity noise that is formed.
It is directed in the research achievement of pneumatic tire cavity noise at present, finds no proposition and targetedly cut down technical side Case fails the solution of such tyre noise the main cause and effective means that really solve above-mentioned noise generation.
In view of this, special propose present patent application.
Summary of the invention
Tyre noise cutting device of the present invention and its production method are to solve above-mentioned prior art problem and take Inside tires install additional have checkerboard layout mute layer structure, with absorb and cut down cause because running at high speed tyre surface with Road surface contacts the inner air vibration noise to be formed.
To realize above-mentioned purpose of design, the tyre noise cutting device includes a base band, is bonded in base band At least one set of mute layer, every group of mute layer are equably arranged along the longitudinal gap of base band;
The structure that there is mute layer 2 layers of polyurethane foam material to be formed by stacking, on except other end faces Nian Jie with base band Equably it is arranged with feather trailing edge shape serration.
If above-mentioned Basic Design is conceived, the multiple hole structure that polyurethane foam material of mute layer itself has, Er Qiejing Sound-absorbing layer has several bionical cotton blocks not of uniform size, after curing by special high temperature resistant, fire-retardant gluing fixative bonding Fetus on the inside of, so as to absorb inner cavity air vibration generation energy, achieve the purpose that noise reduction.
The mute layer serration that other end faces are taken in addition to 2 layer material superposition faces is that root is inhaled according to Owl class plumage Receive the bionics feature of vibration acoustic and design, for above-mentioned cavity noise at thus targetedly absorb vibration acoustic, To reach the service performance for reducing running noise.
To improve the absorption for cavity vibration wave and cutting down ability, further improve with preferred embodiment is, described quiet On the superposition face of every layer of polyurethane foam material of sound-absorbing layer, it is longitudinally formed at least one just profound wavy groove;2 stratas After the superposition of urethane foamed material, lower notches are butted into the just profound wavy channel of tubulose.
Mute layer uses double-layer foamed material, is formed with the just profound wavy channel for primitive between upper and lower 2 layers of superimposed layer, In conjunction with the cavernous structure characteristic of foamed material itself, the partition and absorption for cavity vibration wave, noise can be effectively formed Effect is cut down to be further strengthened.
According to the section width of existing common, general pneumatic tire, the specific value of wheel rim radius size, to optimize noise It cuts down performance and following improvement project can be taken, the just profound wavy groove, the distance between adjacent two wave crest of waveform (Lc) between (0.2-30) centimetre.
For section width in 225 millimeters of tyre noise cutting devices below, the mute layer is provided with 2 groups, and edge The longitudinal direction of base band successively, compartment of terrain arrangement;
First group of mute layer has the polyurethane foam material of several single sizes;
Second group of mute layer has number row's polyurethane foam material, and every row includes 2 blocks of poly- ammonia with different sizes It ester foaming material and is symmetrically arranged along longitudinal both ends of first group of mute layer;
In second group of mute layer, every row's polyurethane foam material is symmetrically arranged along the longitudinal centre line of base band each other;
Along base band longitudinal, second group of mute layer distance, first group of mute layer maximum distance (La) (0.1-25) centimetre it Between;In every row's polyurethane foam material, the fore-and-aft distance (Lb) along base band is between (0-100) centimetre.
Wherein, maximum distance (La) is the circumferentially positioned size of second group of mute layer and first group of mute layer.Along base band Fore-and-aft distance (Lb) is the circumferential misalignment location dimension in second group of mute layer.
Tyre noise cutting device for section width at 225 millimeters or more, the mute layer are provided with 2 groups, and edge The longitudinal centre line of base band is symmetrically arranged;
Spacing (W1) between the longitudinally asymmetric edge of 2 groups of polyurethane foam materials is between (0-4.5) centimetre, and in institute It states and is provided with several, continuously arranged denation on longitudinally asymmetric edge.
Between third group mute layer, the 4th group of mute layer, the farthest fore-and-aft distance of adjacent 2 pieces of polyurethane foam materials (Le) between (0-110) centimetre;
In third group mute layer or the 4th group of mute layer, the longest fore-and-aft distance of adjacent 2 pieces of polyurethane foam materials (Ld) between (0.1-25) centimetre.
Tire for section width at 225 millimeters or more, the noise reduction device use symmetrically in the circumferential Two kinds of Heterogeneous Permutation modes, and both sides form a concave-convex channel along the longitudinal centerline, when tire shape in the process of moving At cavity vibration wave enter the channel when, can effectively break vibration wave and absorb partial vibration energy.Correspondingly, noise It is cut down.
Farthest fore-and-aft distance (Le), longest fore-and-aft distance (Ld) are circumferentially positioned size.
On the basis of application above-mentioned tyre noise cutting device design feature, the application proposes a kind of tyre noise simultaneously The production method of cutting device.Specifically, at least one set of mute layer is made by the whole foam process that adsorbs, is glued in base band Connect mute layer;
Every group of mute layer is equably arranged along the longitudinal gap of base band;
Mute layer is that 2 layers of overlaying structure and every layer are the blown polyurethane materials that adjacent bubbles constitute communicating passage;
On except other end faces Nian Jie with base band, it is equably arranged with feather trailing edge shape serration;
It will be stained with the base band another side of mute layer, the inner circumferential center line of fetus is bonded after vulcanization.
Further, the mute layer, after the superposition of 2 layers of polyurethane foam material, along longitudinal direction docking formed tubulose, Just profound wavy channel.
Specific technique for sticking process is that the base band is selected made of modified pressure sensitive acrylic adhesive without substrate glue Band, then assist the double faced adhesive tape constituted with fiber;
During the bonding process, fetus inner circumferential center line bonding region is ground to remove mould release, so first It successively attaches afterwards, be bonded the base band for having mute layer.
To sum up content, the tyre noise cutting device and its production method have had the advantage that:
1, it is designed compared to existing mute structure, the application more effectively can reduce cavity noise and promote vehicle driving Comfort level in the process.
2, the mute layer that multiple types and structure feature are provided based on Finite Element Simulation is designed, and is especially taken more Misplace design method between group, can pointedly increase the contact area with inner cavity air, be both avoided that tire fever it is excessively high and The ratio for absorbing energy, noise reduction better effect can be improved.
3, the application structure is relatively simple, to material requirement is not high and can avoid causing tire to roll because excessively increasing weight The apparent increase of resistance.
4, bionics technology is used in design, and noise reduction ability is obviously improved.
Detailed description of the invention
It is further illustrated now in conjunction with the following drawings.
Fig. 1 is section width in 225 millimeters of tyre noise cutting device schematic diagrames below;
Fig. 2 is part-structure diagrammatic cross-section in Fig. 1;
Fig. 3 be in Fig. 2 A-B to cut-away view;
Fig. 4 is tyre noise cutting device schematic diagram of the section width at 225 millimeters or more;
Fig. 5 is quiet interbed outer end face partial enlargement effect picture;
Fig. 6 be in Fig. 5 C-D to cut-away view;
Fig. 7 is schematic diagram of the application adhesively on the inside of fetus;
Fig. 8 is section width Local map on the inside of 225 millimeters of tires below;
Fig. 9 is section width Local map on the inside of 225 millimeters or more of tire;
Figure 10 is noise reduction contrast schematic diagram.
As shown in Figures 1 to 10, base band 1, mute layer 2, inner liner 3, first group of mute layer 21, second group of mute layer 22, Third group mute layer 23, the 4th group of mute layer 24, serration 25, groove 26, denation 27.
Specific embodiment
Embodiment 1, as shown in Figures 5 to 7, a kind of tyre noise cutting device mainly includes:
Base band 1,
2 groups of mute layers 2 are bonded in base band 1, every group of mute layer 2 is equably arranged along the longitudinal gap of base band 1;
The structure that there is mute layer 22 layers of polyurethane foam material to be formed by stacking is removing other end faces Nian Jie with base band 1 On be equably arranged with feather trailing edge shape serration 25.
Serration 25 use bionics relevant design theory, the feather strucutre of Shi Gen Ju Owl class birds and design.Owl Class feather strucutre end is all sawtooth like type structure, and based on this structure in flight course, noise is very low.Through studying table It is bright, the zigzag structure of plumage end, so that in-flight air draught can shape under the influence of feather tail end broached-tooth design At the pressure face and suction surface of air-flow, to inhibit laminar boundary layer, have the function that inhibit the current rate near trailing edge.Separately Outside, the mixing which can promote inner cavity vibration wave mutual in noise reduction apparatus surface can either promote sawtooth The vibratory flow remitted its fury of shape boundary, and can promote air-flow that phase occurs using the multiple hole characteristic of polyurethane foam material Position variation further realizes that noise reduces.
As shown in Fig. 1 to Fig. 3 and Fig. 8, for section width in 225 millimeters of tires below, the noise reduction dress The mute layer 2 set is longitudinally formed at least one just profound wavy groove on the superposition face of every layer of polyurethane foam material 26;After 2 layers of polyurethane foam material superposition, lower notches 26 are butted into the just profound wavy channel of tubulose.
Polyurethane foam material preferentially selects the material that connection is constituted between adjacent bubbles, and the tubulose constituted is just profound wavy Channel can effectively absorb the cavity noise of different frequency range.
Just profound wavy groove 26, the distance between adjacent two wave crest of waveform Lc are 4 centimetres.The spacing of two wave crest is set Meter, is based on the characteristics of cavity noise frequency concentrated area is between 180Hz to 250Hz, increases noise reduction dress to realize The internal gas flow variation set mixes the porosity characteristic fully to utilize polyurethane foam material by vibration wave, to press down System and decrease tire cavity noise.
Mute layer 2 is provided with 2 groups, and along the longitudinal direction of base band 1 successively, compartment of terrain arrangement;
First group of mute layer 21 has the polyurethane foam material of several single sizes;
Second group of mute layer 22 has number row's polyurethane foam material, and every row includes that there are 2 pieces of different sizes to be gathered It urethane foamed material and is symmetrically arranged along longitudinal both ends of first group of mute layer 21;
In second group of mute layer 22, every row's polyurethane foam material is symmetrically arranged along the longitudinal centre line of base band 1 each other Column;
Specifically, along base band 1, longitudinal, second group of 22 distance of mute layer, first group of mute layer, 21 maximum distance La is 5 lis Rice;
In every row's polyurethane foam material, the fore-and-aft distance Lb along base band 1 is 20 centimetres.
As shown in figures 4 and 9, the tire for section width at 225 millimeters or more, the noise reduction device it is mute Layer 2 is provided with 2 groups, and is symmetrically arranged along the longitudinal centre line of base band 1;
Spacing W1 between the longitudinally asymmetric edge of 2 groups of polyurethane foam materials is 2 centimetres, and on the longitudinally asymmetric side Several, continuously arranged denation 27 is provided on edge;
In vehicle travel process, tire constantly contacts road surface and is intermittently formed different mark ranges.When tire enters When within the scope of mark, by light weight and influence of tractive force, tire local subsidence;When tire is driven out to mark range, tire Local recovery's original state;It is formed in above-mentioned gap periods and generates cavity vibration wave because of cavity volume variation.Above-mentioned triangle is prominent The continuous concave-convex channel that 27 are constituted is played on the one hand can by the effect of pressure face and absorbing surface that peaks and troughs are formed The cavity noise vibration for effectively absorbing and weakening different frequency range, on the other hand can also upset the vibration frequency of cavity noise, from And avoid the appearance of tire resonance noise.
Between 23, the 4th groups of mute layers 24 of third group mute layer, the farthest longitudinal directions of adjacent 2 pieces of polyurethane foam materials away from It is 4 centimetres from Le;
In 23, the 4th groups of mute layers 24 of third group mute layer, the longest fore-and-aft distance of adjacent 2 pieces of polyurethane foam materials Ld is 12 centimetres.
As shown in Figures 1 to 9, the production method of the tyre noise cutting device is to adsorb foam process by whole And at least one set of mute layer 2 is made, mute layer 2 is bonded in base band 1;
Every group of mute layer 2 is equably arranged along the longitudinal gap of base band 1;
Mute layer 2 is that 2 layers of overlaying structure and every layer are the blown polyurethane materials that adjacent bubbles constitute communicating passage;
On except other end faces Nian Jie with base band 1, it is equably arranged with feather trailing edge shape serration 25;
It will be stained with 1 another side of base band of mute layer 2, the inner circumferential center line of fetus is bonded after vulcanization.
Wherein, after 2 layers of polyurethane foam material superposition of the mute layer 2, docking forms tubulose, just profound wave along longitudinal direction Shape channel.
The base band 1 is selected made of modified pressure sensitive acrylic adhesive without base material adhesive tape, then assist being constituted with fiber Double faced adhesive tape;
During the bonding process, fetus inner circumferential center line bonding region is ground to remove mould release, so first It successively attaches afterwards, be bonded the base band 1 for having mute layer 2.
As shown in Fig. 10 tyre cavity noise testing comparison diagram, tire take the application institute in vehicle travel process The 2 kinds of mute layer arrangement modes proposed are concentrated compared to without herein described cutting device in the noise frequency of 200Hz or so Area, cavity noise decline are the most obvious.
To sum up content is only the preferred embodiment for realizing the object of the invention in conjunction with the embodiment provided in attached drawing.For affiliated It can take a hint accordingly for the technical staff of field, and direct derivation goes out to meet other substitution knots of design concept of the present invention Structure.Thus obtained other structures feature, also should belong to aspects of the present invention.

Claims (8)

1. a kind of tyre noise cutting device, it is characterised in that: include a base band (1), be bonded at least one on base band (1) Group mute layer (2), every group of mute layer (2) equably arrange along the longitudinal gap of base band (1);
The structure that there is mute layer (2) 2 layers of polyurethane foam material to be formed by stacking is removing other end faces Nian Jie with base band (1) On be equably arranged with feather trailing edge shape serration (25).
2. tyre noise cutting device according to claim 1, it is characterised in that: every strata ammonia of the mute layer (2) On the superposition face of ester foaming material, it is longitudinally formed at least one just profound wavy groove (26);
After 2 layers of polyurethane foam material superposition, lower notches (26) are butted into the just profound wavy channel of tubulose.
3. tyre noise cutting device according to claim 2, it is characterised in that: the just profound wavy groove (26), The distance between adjacent two wave crest of its waveform (Lc) is between (0.2-30) centimetre.
4. tyre noise cutting device according to claim 1 or 3, it is characterised in that: the mute layer (2) is provided with 2 Group, and along the longitudinal direction of base band (1) successively, compartment of terrain arrangement;
First group of mute layer (21) has the polyurethane foam material of several single sizes;
Second group of mute layer (22) has number row's polyurethane foam material, and every row includes 2 blocks of poly- ammonia with different sizes It ester foaming material and is symmetrically arranged along longitudinal both ends of first group of mute layer (21);
In second group of mute layer (22), longitudinal centre line of every row's polyurethane foam material each other along base band (1) is symmetrically arranged Column;
Along base band (1), longitudinal, second group of mute layer (22) distance, first group of mute layer (21) maximum distance (La) is at (0.1-25) Between centimetre;
In every row's polyurethane foam material, the fore-and-aft distance (Lb) along base band (1) is between (0-100) centimetre.
5. tyre noise cutting device according to claim 1 or 3, it is characterised in that: the mute layer (2) is provided with 2 Group, and be symmetrically arranged along the longitudinal centre line of base band (1);
Spacing (W1) between the longitudinally asymmetric edge of 2 groups of polyurethane foam materials is between (0-4.5) centimetre, and described vertical Several, continuously arranged denation (27) is provided on symmetrical edge;
Between third group mute layer (23), the 4th group of mute layer (24), the farthest longitudinal directions of adjacent 2 pieces of polyurethane foam materials away from From (Le) between (0-110) centimetre;
In third group mute layer (23) or the 4th group of mute layer (24), the longests of adjacent 2 pieces of polyurethane foam materials it is longitudinal away from From (Ld) between (0.1-25) centimetre.
6. the production method of application tyre noise cutting device as described in claim 1 to 5, it is characterised in that: pass through whole suction Attached foam process and make at least one set of mute layer (2), on base band (1) be bonded mute layer (2);
Every group of mute layer (2) equably arranges along the longitudinal gap of base band (1);
Mute layer (2) is that 2 layers of overlaying structure and every layer are the blown polyurethane materials that adjacent bubbles constitute communicating passage;
On except other end faces Nian Jie with base band (1), it is equably arranged with feather trailing edge shape serration (25);
It will be stained with base band (1) another side of mute layer (2), the inner circumferential center line of fetus is bonded after vulcanization.
7. the production method of tyre noise cutting device according to claim 6, it is characterised in that: the mute layer (2), after 2 layers of polyurethane foam material superposition, docking forms tubulose, just profound wavy channel along longitudinal direction.
8. the production method of tyre noise cutting device according to claim 6 or 7, it is characterised in that: the base band (1) it selects made of modified pressure sensitive acrylic adhesive without base material adhesive tape, then assists the double faced adhesive tape constituted with fiber;
During the bonding process, fetus inner circumferential center line bonding region is ground to remove mould release first, then according to It is secondary to attach, be bonded the base band (1) for having mute layer (2).
CN201910267714.1A 2019-04-03 2019-04-03 Tyre noise cutting device and its production method Pending CN110001310A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910267714.1A CN110001310A (en) 2019-04-03 2019-04-03 Tyre noise cutting device and its production method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910267714.1A CN110001310A (en) 2019-04-03 2019-04-03 Tyre noise cutting device and its production method

Publications (1)

Publication Number Publication Date
CN110001310A true CN110001310A (en) 2019-07-12

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030020320A1 (en) * 2001-04-16 2003-01-30 Naoki Yukawa Tire noise reducing system
CN101119862A (en) * 2005-02-16 2008-02-06 横滨橡胶株式会社 Low noise pneumatic tire
CN101574899A (en) * 2008-05-09 2009-11-11 横滨橡胶株式会社 Tire noise reduction device and pneumatic tire provided therewith
CN107073853A (en) * 2014-10-29 2017-08-18 倍耐力轮胎股份公司 The automatic method and apparatus that noise reduction element is applied to the tire for wheel of vehicle
CN108513551A (en) * 2016-12-28 2018-09-07 住友橡胶工业株式会社 Pneumatic tire
CN209869977U (en) * 2019-04-03 2019-12-31 特拓(青岛)轮胎技术有限公司 Tire noise reduction device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030020320A1 (en) * 2001-04-16 2003-01-30 Naoki Yukawa Tire noise reducing system
CN101119862A (en) * 2005-02-16 2008-02-06 横滨橡胶株式会社 Low noise pneumatic tire
CN101574899A (en) * 2008-05-09 2009-11-11 横滨橡胶株式会社 Tire noise reduction device and pneumatic tire provided therewith
CN107073853A (en) * 2014-10-29 2017-08-18 倍耐力轮胎股份公司 The automatic method and apparatus that noise reduction element is applied to the tire for wheel of vehicle
CN108513551A (en) * 2016-12-28 2018-09-07 住友橡胶工业株式会社 Pneumatic tire
CN209869977U (en) * 2019-04-03 2019-12-31 特拓(青岛)轮胎技术有限公司 Tire noise reduction device

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