CN110000954A - A kind of automatic energy-saving Granulation Equipments and prilling process - Google Patents
A kind of automatic energy-saving Granulation Equipments and prilling process Download PDFInfo
- Publication number
- CN110000954A CN110000954A CN201910344905.3A CN201910344905A CN110000954A CN 110000954 A CN110000954 A CN 110000954A CN 201910344905 A CN201910344905 A CN 201910344905A CN 110000954 A CN110000954 A CN 110000954A
- Authority
- CN
- China
- Prior art keywords
- plastic cement
- finished product
- extrusion
- granulating
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 28
- 238000005469 granulation Methods 0.000 title claims abstract description 21
- 230000003179 granulation Effects 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 213
- 239000004033 plastic Substances 0.000 claims abstract description 187
- 229920003023 plastic Polymers 0.000 claims abstract description 187
- 239000004568 cement Substances 0.000 claims abstract description 145
- 238000001125 extrusion Methods 0.000 claims abstract description 96
- 238000005520 cutting process Methods 0.000 claims abstract description 90
- 239000000498 cooling water Substances 0.000 claims abstract description 71
- 239000000047 product Substances 0.000 claims abstract description 68
- 238000006243 chemical reaction Methods 0.000 claims abstract description 64
- 238000001816 cooling Methods 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 44
- 239000002351 wastewater Substances 0.000 claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 39
- 239000011265 semifinished product Substances 0.000 claims abstract description 38
- 238000001914 filtration Methods 0.000 claims abstract description 37
- 230000018044 dehydration Effects 0.000 claims abstract description 27
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000005453 pelletization Methods 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 230000009471 action Effects 0.000 claims description 30
- 239000003344 environmental pollutant Substances 0.000 claims description 21
- 231100000719 pollutant Toxicity 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 18
- 230000003068 static effect Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 12
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 10
- 238000002955 isolation Methods 0.000 claims description 9
- 239000010865 sewage Substances 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 8
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009510 drug design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
- B01D35/027—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks rigidly mounted in or on tanks or reservoirs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of automatic energy-saving Granulation Equipments, comprising: react container mechanism, extrusion mechanism, cooling body, cutting mechanism, conveying mechanism, dehydration discharging mechanism, waste water circulation filtering mechanism and board.The invention also discloses the prilling process of automatic energy-saving Granulation Equipments, itself the following steps are included: (1) plastic material processing, (2) extrusion molding of plastic cement first product, (3) cutting of plastic cement semi-finished product with cool, (4) conveying of granulating plastic cement finished product and cooling water, (5) separation of granulating plastic cement finished product and waste water, the discharging of (6) granulating plastic cement finished product and recycling for waste water.The present invention is designed by using the structure of reaction container mechanism, extrusion mechanism, cooling body, cutting mechanism, conveying mechanism, dehydration discharging mechanism and waste water circulation filtering mechanism, it is one-stop by plastics former material from be reacted to squeeze, it is handled from extrusion forming to pelletizing, finished product rate is high, it is safe and efficient, and increase substantially working efficiency.
Description
Technical field
The present invention relates to technical field of granulating production, in particular to a kind of automatic energy-saving Granulation Equipments and prilling process.
Background technique
Plastic cement is a kind of new material, and new material refers to newly-developed or the structural wood with excellent properties that is developing
Expect and the functional material for the matter that has specific characteristics.New material is widely used, with the fast development of modern science and technology, needs many novel-sections
The support of material.Equally, the birth of new material also will drive the rapid development of related industry and technology, or even can expedite the emergence of new industry
And technical field.Plastic cement has good prospects, and is widely used in the application of all aspects of industry or life, especially new plastic, gradually replaces
It for construction materials such as some metal-impregnated woods, is widely used, the huge market demand, high-volume is needed to process and manufacture.
Reaction kettle whole set equipment traditional at present often only has mixing, stirring, heating, evaporation and cooling plastic material
Function, but with the continuous development of society with the continuous improvement of technical level, existing its function of reaction kettle whole set equipment is too
It is excessively single, it is unable to satisfy present process requirements.At the same time, existing extruder and pelleter are also in this way, only having
Single function.In the contemporary society that plastic material largely uses, productivity is low, needs manually to operate and materials hauling
It is too time-consuming and laborious.At the same time, do not occur the production work that plastic material processing is implemented simultaneously with pelletizing also in the prior art
Skill, with extruder as melt driving means in traditional mode, power consumption used in this mode is very big, be this field not yet
It solves the problems, such as.
Therefore, the present invention provides a kind of collection reaction container mechanism, extrusion mechanism, cutting mechanism, conveying mechanism, dehydration discharging machine
Structure and waste water circulation filtering mechanism solve problem above in the automatic energy-saving Granulation Equipments of one.
Summary of the invention
Present invention solves the technical problem that being to provide a kind of automatic energy-saving for above-mentioned defect existing in the prior art
Granulation Equipments is recycled by using reaction container mechanism, extrusion mechanism, cutting mechanism, conveying mechanism, dehydration discharging mechanism and waste water
The structure of filter mechanism designs, one-stop to squeeze plastics former material from being reacted to, and handles from extrusion forming to pelletizing, subtracts significantly
Few manual labor and production cost, finished product rate is high, safe and efficient, and increases substantially working efficiency, while also providing
A kind of prilling process of automatic energy-saving Granulation Equipments integrates the pelletizing of plastic raw materials processing and plastic product, significantly
Reduce production process and production time, to solve the problems mentioned in the above background technology.
To solve above-mentioned technical problem, the technical solution adopted by the present invention is as follows:
A kind of automatic energy-saving Granulation Equipments comprising:
React container mechanism, be used to mix, stir, heating, polymerizeing, evaporating and cooling down plastic material, formed plastics just at
Product；
Extrusion mechanism, the extrusion mechanism are connected by pipeline with aforesaid reaction vessel mechanism, are used for reaction kettle machine
Plastic cement after structure processing carries out extrusion molding, forms plastic cement semi-finished product；
Cooling body, the cooling body are set between extrusion mechanism and cutting mechanism, are used to squeeze extrusion mechanism
Plastic cement melt out is quickly cooled down；
Cutting mechanism, the cutting mechanism are oppositely arranged with the extrusion mechanism, are used for extrusion mechanism extrusion forming
Plastic cement afterwards carries out pelletizing process, forms granulating plastic cement finished product；
Conveying mechanism, the conveying mechanism are set to the lower end that extrusion mechanism and cutting mechanism are cut into, are used to accept
Granulating plastic cement finished product and cooling water after cutting mechanism cutting；
Be dehydrated discharging mechanism, the dehydration discharging mechanism is connected by pipeline with above-mentioned conveying mechanism, be used for by
Grain plastic cement finished product and cooling water separation, and granulating plastic cement finished product is sent to exit, and cooling water is sent to waste water circulating filtration
Mechanism；
Waste water circulation filtering mechanism, it is described for being filtered cooling water and sending again to recirculated water water tank, circulation
It utilizes；
Board, for installing and fixing above-mentioned reaction container mechanism, extrusion mechanism, cooling body, cutting mechanism, conveyer
Structure, dehydration discharging mechanism and waste water circulation filtering mechanism.
The board includes cabinet and cabinet, and the cabinet is set to the front end of cabinet, and the reaction container mechanism is set to
The inside of cabinet, the extrusion mechanism, cooling body and cutting mechanism are all set in the upper end of cabinet, the conveying mechanism setting
In the inside of cabinet, the dehydration discharging mechanism is set to the side of cabinet and is located at the rear end of cabinet, and the waste water is circulated throughout
Filter structure is set to the inside of cabinet.
The reaction container mechanism include the first reaction kettle component and the second reaction kettle component, the first reaction kettle component and
Second reaction kettle component includes reaction kettle feed inlet, the charging basket being connected with reaction kettle feed inlet, is set to charging basket upper end
Reaction kettle motor, the mixing component being set to inside charging basket and heating component and the reaction kettle discharge port for being set to charging basket lower end,
The reaction kettle discharge port is connected by pipeline with extrusion mechanism.
The extrusion mechanism include the extrusion feed inlet being connected with aforesaid reaction vessel discharge port, extruder pump, be set to it is crowded
Static cooler, the head for being set to static cooler rear end and the extrusion die group for being installed on head front end of front end, institute are pumped out
Stating static cooler includes exocoel and inner cavity, and the inner cavity is internally provided with extrusion screw rod, and the extruder pump is used to squeeze out
Screw rod provides power, is provided with circulating cooling water channel between the exocoel and inner cavity.
The cutting mechanism includes slide assemblies, cutting motor, bearing assembly, toolbox, the toolbox and institute
Being oppositely arranged for extrusion die group is stated, the toolbox is sheathed on bearing assembly, and the bearing assembly is sheathed on cutting motor
Shaft on, the cutting motor is fixed on slide assemblies, and the cooling body includes cooling water conveyance conduit and cooling water
Spray head, the water-cooling-sprayer are set to the top of toolbox Yu extrusion die group junction, the cooling water conveyance conduit with
Waste water circulation filtering mechanism is connected.
The conveying mechanism includes deposit box and water pump, the deposit box be used to save granulating plastic cement after cutting action with
Cooling water used when cutting action, the deposit box by water pump and pipeline by the granulating plastic cement after saving cutting action with cut
Cooling water used is delivered at dehydration discharging mechanism when cutting process.
The dehydration discharging mechanism includes the mixture feed inlet being connected with deposit box, is connected with mixture feed inlet
Mixture deposit box, granulating plastic cement detaches pump, cooling water detaches pump and granulating plastic cement discharge port, the mixture deposit box is set
It is equipped with mixture separation net, the net diameter of the mixture separation net is less than the partial size of granulating plastic cement, and the mixture deposit box is logical
It crosses granulating plastic cement and detaches pump and pipeline and granulating plastic cement is delivered to granulating plastic cement discharge port, the mixture deposit box passes through cooling
Water cooling water used when detaching pump and pipeline for cutting action is delivered to waste water circulation filtering mechanism.
The waste water circulation filtering mechanism includes filtered water inlet mouth, sewage water storage box and recirculated water water storage box, the filtering
Water inlet is connected with mixture deposit box, and the sewage water storage box includes pollutant separation net and pollutant isolation pocket, described
Pollutant separation net and pollutant isolation pocket are used to filter the pollutant of cooling water used when cutting action, and the recirculated water stores
Water tank is connected with sewage water storage box, and the recirculated water water storage box is connected with the cooling water conveyance conduit of cooling body.
A kind of prilling process of automatic energy-saving Granulation Equipments, step include:
(1) processing of plastic material, plastic material are entered in charging basket by reacting the reaction kettle feed inlet of container mechanism, are passed through
Reaction kettle motor drives the mixing component of reaction container mechanism to carry out mixing process to the plastic material in charging basket, passes through simultaneously
The heating component for reacting container mechanism carries out heating process to the plastic material inside charging basket, makes to occur between plastic material polymerization instead
It answers, after plastic material polymerization reaction, plastic material is evaporated and cooling process by reacting container mechanism, is finally evaporated
After cooling process, plastic cement first product is sent to extrusion mechanism by reaction kettle discharge port and pipeline；
(2) extrusion molding of plastic cement first product, plastic cement first product arrive at the extrusion feed inlet of extrusion mechanism by pipeline
Behind designated position, plastic cement semi-finished product by squeeze out feed inlet enter extrusion mechanism extruder pump and by extruder pump to plastic cement half at
Product carry out extrusion manufacturing procedure, form plastic cement semi-finished product, then by extruder pump are sent plastic cement semi-finished product cold to static cooler
But pipeline carries out plastic cement semi-finished product cooling process, will by the cooling pipe of static cooler after plastic cement semi-finished product are cooling
Plastic cement semi-finished product are sent to head after barrel extrusion mechanism, and plastic cement semi-finished product are sent to the extrusion die group of head front end；
(3) cutting of plastic cement semi-finished product with cool, after plastic cement semi-finished product are sent to the extrusion die group of head front end,
The slide assemblies of cutting mechanism drive cutting motor to reach designated position, by the way that the toolbox of cutting motor is arranged in process
The plastic cement semi-finished product of extrusion die group extrusion molding carry out cutting action, form granulating plastic cement finished product, carry out in cutting action same
When cooling body spray cooling water to cooling down at cutting processing, guarantee cutting action can long-time stable carry out；
(4) conveying of granulating plastic cement finished product and cooling water, when plastic cement semi-finished product by cutting action formed granulating plastic cement at
After product, granulating plastic cement finished product is fallen into together with cooling water free-falling among the deposit box of conveying mechanism, will be saved by water pump
Granulating plastic cement finished product and cooling water inside case are delivered at dehydration discharging mechanism；
(5) separation of granulating plastic cement finished product and waste water, when water pump is by the granulating plastic cement finished product and cooling water inside deposit box
After being delivered at dehydration discharging mechanism, is entered by the mixture of granulating plastic cement finished product and cooling water by mixture feed inlet and mixed
Object deposit box is closed, pump is detached by granulating plastic cement, granulating plastic cement finished product is delivered to granulating plastic cement discharge port, taken out by cooling water
Cooling water is delivered to waste water circulation filtering mechanism from pump；
(6) discharging of granulating plastic cement finished product and waste water recycle, when granulating plastic cement finished product arrives at the discharging of granulating plastic cement
After mouthful, granulating plastic cement discharge port opens discharging, at the same time, after cooling water arrives at waste water circulation filtering mechanism, is followed by waste water
The pollutant separation net and pollutant isolation pocket of ring filter mechanism carry out waste residue filtering, and filtered cooling water is delivered to again
Cooling body recycles.
Compared with prior art, the beneficial effects of the present invention are: the present invention has rational design, structure novel, collect reaction kettle
Mechanism, extrusion mechanism, cutting mechanism, conveying mechanism, dehydration discharging mechanism and waste water circulation filtering mechanism are one-stop to incite somebody to action in one
Plastics former material is handled from extrusion forming to pelletizing from extruding is reacted to, wherein the structure by reacting container mechanism is designed to plastic cement
Material is mixed, is stirred, is heated, evaporated and is cooled down, then is press-formed by extrusion mechanism to plastic material, then,
Cutting granulating is carried out to molding plastic material by cutting material, granulating plastic cement is separated with cooling water dehydration finally, is completed
Finishing operation greatly reduces manual labor and production cost, and finished product rate is high, and plastic molding effect is good, and cut surface is flat
It is whole, it is safe and efficient, working efficiency is increased substantially, to achieve the purpose that automation processing, by using waste water circulating filtration
The structure design of mechanism will be supplied to again cooling body and recycle after cooling water filtering, at the same by using high-pressure pump as
Melt propeller, power consumption fall below original less than 1/10th, greatly reduce energy loss；At the same time, collection plastics are former
Material processing and the pelletizing of plastic product greatly reduce production process and production time, substantially increase plastic granulator in one
Working efficiency.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is schematic diagram of internal structure of the invention；
Fig. 3 is partial structural diagram of the invention.
In figure: 1, reaction container mechanism, 2, extrusion mechanism, 3, cutting mechanism, 4, conveying mechanism, 5, dehydration discharging mechanism, 6,
Waste water circulation filtering mechanism, 7, board.
Specific embodiment
1 to attached drawing 3, the present invention is described in further detail with reference to the accompanying drawing.
It is exemplary by reference to the embodiment that attached drawing describes, it is intended to for explaining the application, and should not be understood as pair
The limitation of the application.In the description of the present application, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ",
" width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for
Convenient for description the application and simplify description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore should not be understood as the limitation to the application.In addition, term " first ", " second "
It is used for description purposes only, is not understood to indicate or imply relative importance or implicitly indicates indicated technical characteristic
Quantity.Thus, define " first ", the feature of " second " can explicitly or implicitly include one or more spy
Sign.In the description of the present application, " several ", the meaning of " plurality " is two or more, unless otherwise clearly specific
It limits.Unless otherwise clearly defined and limited, in this application, the arts such as term " installation ", " connected ", " connection ", " fixation "
Language shall be understood in a broad sense, such as, it may be a fixed connection, may be a detachable connection, or be integrally connected；It can be machinery
Connection, is also possible to be electrically connected；It can be directly connected, two elements can also be can be indirectly connected through an intermediary
Internal connection.For the ordinary skill in the art, above-mentioned term can be understood in the application as the case may be
In concrete meaning.Unless otherwise clearly defined and limited, in this application, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to
Cross the other characterisation contact between them.And fisrt feature includes above the second feature " above ", " above " and " above "
One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special
Sign includes fisrt feature right above second feature and oblique upper under the second feature " below ", " below " and " below ", or only
Indicate that first feature horizontal height is less than second feature.
As shown in Figure 1-3,
A kind of automatic energy-saving Granulation Equipments comprising:
React container mechanism 1, be used to mix, stir, heating, polymerizeing, evaporating and cooling down plastic material, formed plastics just at
Product；
Extrusion mechanism 2, the extrusion mechanism 2 are connected with aforesaid reaction vessel mechanism 1 by pipeline, are used for reaction kettle
Plastic cement after mechanism 1 processes carries out extrusion molding, forms plastic cement semi-finished product；
Cooling body, the cooling body are set between extrusion mechanism 2 and cutting mechanism 3, are used for extrusion mechanism 2
The plastic cement melt of extrusion is quickly cooled down；
Cutting mechanism 3, the cutting mechanism 3 are oppositely arranged with the extrusion mechanism 2, are used to squeeze extrusion mechanism 2
Plastic cement after molding carries out pelletizing process, forms granulating plastic cement finished product；
Conveying mechanism 4, the conveying mechanism 4 are set to the lower end that extrusion mechanism 2 and cutting mechanism 3 are cut into, are used for
Accept the granulating plastic cement finished product after cutting mechanism 3 is cut and cooling water；
Be dehydrated discharging mechanism 5, the dehydration discharging mechanism 5 pass through pipeline be connected with above-mentioned conveying mechanism 4, be used for by
Granulating plastic cement finished product and cooling water separation, and granulating plastic cement finished product is sent to exit, and cooling water is sent to waste water and is circulated throughout
Filter structure 6；
Waste water circulation filtering mechanism 6, it is described for being filtered cooling water and sending again to recirculated water water tank, circulation
It utilizes；
Board 7, for installing and fixing above-mentioned reaction container mechanism 1, extrusion mechanism 2, cooling body, cutting mechanism 3, defeated
Send mechanism 4, dehydration discharging mechanism 5 and waste water circulation filtering mechanism 6.
As a further improvement of the present invention, the board 7 includes cabinet 71 and cabinet 72, and the cabinet 72 is set to machine
The front end of case 71, the reaction container mechanism 1 are set to the inside of cabinet, the extrusion mechanism 2, cooling body and cutting mechanism 3
It is all set in the upper end of cabinet 72, the conveying mechanism 4 is set to the inside of cabinet 72, and the dehydration discharging mechanism 5 is set to
The side of cabinet 71 and the rear end for being located at cabinet 72, the waste water circulation filtering mechanism 6 are set to the inside of cabinet 71.
As a further improvement of the present invention, the reaction container mechanism 1 includes the first reaction kettle component 11 and the second reaction
Kettle component 12, the first reaction kettle component 11 and the second reaction kettle component 12 include reaction kettle feed inlet 13 and reaction kettle
Charging basket 14 that feed inlet 13 is connected, the reaction kettle motor 15 for being set to 14 upper end of charging basket, the stirring being set to inside charging basket 14
Component and heating component and the reaction kettle discharge port 16 for being set to 14 lower end of charging basket, the reaction kettle discharge port 16 pass through pipeline
It is connected with extrusion mechanism 2.
As a further improvement of the present invention, the extrusion mechanism 2 includes being connected with aforesaid reaction vessel discharge port 16
It squeezes out feed inlet 21, extruder pump 22, the static cooler 23 for being set to 22 front end of extruder pump, be set to static 23 rear end of cooler
Head 24 and be installed on the extrusion die group 25 of 24 front end of head, the static state cooler 23 includes exocoel and inner cavity, it is described in
Chamber is internally provided with extrusion screw rod, and the extruder pump 22 is used to provide power for extrusion screw rod, between the exocoel and inner cavity
It is provided with cyclic water channel.
As a further improvement of the present invention, the cutting mechanism 3 includes transmission component 31, cutting motor 32, bearing group
Part 33, toolbox 34 and water-cooling-sprayer 35, the toolbox 34 are oppositely arranged with the extrusion die group 25, the knife
Tool component 34 is sheathed on bearing assembly 33, and the bearing assembly 33 is sheathed in the shaft of cutting motor 32, the cutting electricity
Machine 32 is fixed on transmission component 31, and the water-cooling-sprayer 35 is set to the upper of toolbox 34 and 25 junction of extrusion die group
Side, the water-cooling-sprayer 35 are connected by pipeline with waste water circulation filtering mechanism 6.
As a further improvement of the present invention, the conveying mechanism 4 includes deposit box 41 and water pump 42, the deposit box 41
Cooling water used when for saving the granulating plastic cement after cutting action and cutting action, the deposit box 41 by water pump 42 with
Cooling water used is delivered at dehydration discharging mechanism 5 when pipeline is by granulating plastic cement and cutting action after saving cutting action.
As a further improvement of the present invention, the dehydration discharging mechanism 5 includes the mixture being connected with deposit box 41
Feed inlet, the mixture deposit box being connected with mixture feed inlet, granulating plastic cement detaches pump, cooling water detaches pump and granulating modeling
Glue discharge port 51, the mixture deposit box are provided with mixture separation net, and the net diameter of the mixture separation net is less than granulating
The partial size of plastic cement, the mixture deposit box, which by granulating plastic cement detaches pump and pipeline granulating plastic cement is delivered to granulating plastic cement, to be gone out
Material mouth 51, mixture deposit box cooling water used when detaching pump and pipeline for cutting action by cooling water are delivered to useless
Water circulating filter mechanism 6.
As a further improvement of the present invention, the waste water circulation filtering mechanism 6 includes filtered water inlet mouth, sewage water storage box
And recirculated water water storage box, the filtered water inlet mouth are connected with mixture deposit box, the sewage water storage box include pollutant every
Off-network and pollutant isolation pocket, the pollutant separation net and pollutant isolation pocket are for filtering cooling used when cutting action
The pollutant of water, the recirculated water water storage box are connected with sewage water storage box, the recirculated water water storage box and cutting mechanism it is cold
But sprinkler head is connected.
A kind of prilling process of automatic energy-saving Granulation Equipments, step include:
(1) processing of plastic material, plastic material are entered in charging basket by reacting the reaction kettle feed inlet of container mechanism, are passed through
Reaction kettle motor drives the mixing component of reaction container mechanism to carry out mixing process to the plastic material in charging basket, passes through simultaneously
The heating component for reacting container mechanism carries out heating process to the plastic material inside charging basket, makes to occur between plastic material polymerization instead
It answers, after plastic material polymerization reaction, plastic material is evaporated and cooling process by reacting container mechanism, is finally evaporated
After cooling process, plastic cement first product is sent to extrusion mechanism by reaction kettle discharge port and pipeline；
(2) extrusion molding of plastic cement first product, plastic cement first product arrive at the extrusion feed inlet of extrusion mechanism by pipeline
Behind designated position, plastic cement semi-finished product by squeeze out feed inlet enter extrusion mechanism extruder pump and by extruder pump to plastic cement half at
Product carry out extrusion manufacturing procedure, form plastic cement semi-finished product, then by extruder pump are sent plastic cement semi-finished product cold to static cooler
But pipeline carries out plastic cement semi-finished product cooling process, will by the cooling pipe of static cooler after plastic cement semi-finished product are cooling
Plastic cement semi-finished product are sent to head after barrel extrusion mechanism, and plastic cement semi-finished product are sent to the extrusion die group of head front end；
(3) cutting of plastic cement semi-finished product with cool, after plastic cement semi-finished product are sent to the extrusion die group of head front end,
The slide assemblies of cutting mechanism drive cutting motor to reach designated position, by the way that the toolbox of cutting motor is arranged in process
The plastic cement semi-finished product of extrusion die group extrusion molding carry out cutting action, form granulating plastic cement finished product, carry out in cutting action same
When cooling body spray cooling water to cooling down at cutting processing, guarantee cutting action can long-time stable carry out；
(4) conveying of granulating plastic cement finished product and cooling water, when plastic cement semi-finished product by cutting action formed granulating plastic cement at
After product, granulating plastic cement finished product is fallen into together with cooling water free-falling among the deposit box of conveying mechanism, will be saved by water pump
Granulating plastic cement finished product and cooling water inside case are delivered at dehydration discharging mechanism；
(5) separation of granulating plastic cement finished product and waste water, when water pump is by the granulating plastic cement finished product and cooling water inside deposit box
After being delivered at dehydration discharging mechanism, is entered by the mixture of granulating plastic cement finished product and cooling water by mixture feed inlet and mixed
Object deposit box is closed, pump is detached by granulating plastic cement, granulating plastic cement finished product is delivered to granulating plastic cement discharge port, taken out by cooling water
Cooling water is delivered to waste water circulation filtering mechanism from pump；
(6) discharging of granulating plastic cement finished product and waste water recycle, when granulating plastic cement finished product arrives at the discharging of granulating plastic cement
After mouthful, granulating plastic cement discharge port opens discharging, at the same time, after cooling water arrives at waste water circulation filtering mechanism, is followed by waste water
The pollutant separation net and pollutant isolation pocket of ring filter mechanism carry out waste residue filtering, and filtered cooling water is delivered to again
Cooling body recycles.
It is not intended to limit the scope of the present invention above, all technical spirits according to the present invention are to above implementation
Any modification, equivalent variations and modification made by example, in the range of still falling within technical solution of the present invention.
Claims (9)
1. a kind of automatic energy-saving Granulation Equipments characterized by comprising
Container mechanism is reacted, plastic material is used to mix, stir, heating, polymerizeing, evaporating and cooling down, forms plastics first product；
Extrusion mechanism, the extrusion mechanism are connected by pipeline with aforesaid reaction vessel mechanism, are used to react container mechanism and are added
Plastic cement after work carries out extrusion molding, forms plastic cement semi-finished product；
Cooling body, the cooling body are set between extrusion mechanism and cutting mechanism, are used to squeeze out extrusion mechanism
Plastic cement melt is quickly cooled down；
Cutting mechanism, the cutting mechanism are oppositely arranged with the extrusion mechanism, and being used for will be after extrusion mechanism extrusion forming
Plastic cement carries out pelletizing process, forms granulating plastic cement finished product；
Conveying mechanism, the conveying mechanism are set to the lower end that extrusion mechanism and cutting mechanism are cut into, are used to accept cutting
Granulating plastic cement finished product and cooling water after mechanism cutting；
It is dehydrated discharging mechanism, the dehydration discharging mechanism is connected with above-mentioned conveying mechanism by pipeline, is used to mould granulating
Glue finished product and cooling water separation, and granulating plastic cement finished product is sent to exit, and cooling water is sent to waste water circulation filtering mechanism；
Waste water circulation filtering mechanism, it is described for being filtered and sending again to recirculated water water tank by cooling water, it recycles；
Board, for install and fix above-mentioned reaction container mechanism, extrusion mechanism, cooling body, cutting mechanism, conveying mechanism,
It is dehydrated discharging mechanism and waste water circulation filtering mechanism.
2. a kind of automatic energy-saving Granulation Equipments according to claim 1, which is characterized in that the board include cabinet and
Cabinet, the cabinet are set to the front end of cabinet, and the reaction container mechanism is set to the inside of cabinet, the extrusion mechanism, cold
But mechanism and cutting mechanism are all set in the upper end of cabinet, and the conveying mechanism is set to the inside of cabinet, the dehydration discharging
Mechanism is set to the side of cabinet and is located at the rear end of cabinet, and the waste water circulation filtering mechanism is set to the inside of cabinet.
3. a kind of automatic energy-saving Granulation Equipments according to claim 2, it is characterised in that, the reaction container mechanism includes
First reaction kettle component and the second reaction kettle component, the first reaction kettle component and the second reaction kettle component include reaction kettle
Feed inlet, the reaction kettle motor for being set to charging basket upper end, is set to inside charging basket the charging basket being connected with reaction kettle feed inlet
Mixing component and heating component and the reaction kettle discharge port for being set to charging basket lower end, the reaction kettle discharge port by pipeline with
Extrusion mechanism is connected.
4. a kind of automatic energy-saving Granulation Equipments according to claim 3, it is characterised in that, the extrusion mechanism include with
Extrusion feed inlet that aforesaid reaction vessel discharge port is connected, the static cooler for being set to extruder pump front end, is set to extruder pump
The head of static cooler rear end and the extrusion die group for being installed on head front end, the static state cooler includes exocoel and inner cavity,
The inner cavity is internally provided with extrusion screw rod, and the extruder pump is used to provide power, the exocoel and inner cavity for extrusion screw rod
Between be provided with circulating cooling water channel.
5. a kind of automatic energy-saving Granulation Equipments according to claim 4, it is characterised in that, the cutting mechanism includes sliding
Dynamic component, cutting motor, bearing assembly, toolbox, the toolbox are oppositely arranged with the extrusion die group, the knife
Have assembly set to be set on bearing assembly, the bearing assembly is sheathed in the shaft of cutting motor, and the cutting motor is fixed on
On slide assemblies, the cooling body includes cooling water conveyance conduit and water-cooling-sprayer, and the water-cooling-sprayer is set to knife
Has the top of component and extrusion die group junction, the cooling water conveyance conduit is connected with waste water circulation filtering mechanism.
6. a kind of automatic energy-saving Granulation Equipments according to claim 5, it is characterised in that, the conveying mechanism includes storage
Store case and water pump, the deposit box is used to save cooling water used when granulating plastic cement and cutting action after cutting action, institute
It states deposit box and is conveyed the granulating plastic cement after saving cutting action with cooling water used when cutting action by water pump and pipeline
To dehydration discharging mechanism.
7. a kind of automatic energy-saving Granulation Equipments according to claim 6, it is characterised in that, the dehydration discharging mechanism packet
Include the mixture feed inlet being connected with deposit box, the mixture deposit box that is connected with mixture feed inlet, granulating plastic cement are taken out
Pump and granulating plastic cement discharge port are detached from pump, cooling water, the mixture deposit box is provided with mixture separation net, the mixing
The net diameter of object separation net is less than the partial size of granulating plastic cement, and the mixture deposit box detaches pump and pipeline by granulating plastic cement will be at
Grain plastic cement is delivered to granulating plastic cement discharge port, when the mixture deposit box detaches pump and pipeline for cutting action by cooling water
Cooling water used is delivered to waste water circulation filtering mechanism.
8. a kind of automatic energy-saving Granulation Equipments according to claim 7, it is characterised in that, the waste water is circulated throughout filter
Structure includes filtered water inlet mouth, sewage water storage box and recirculated water water storage box, and the filtered water inlet mouth is connected with mixture deposit box,
The sewage water storage box includes pollutant separation net and pollutant isolation pocket, and the pollutant separation net and pollutant isolation pocket are used
The pollutant of cooling water used when filtering cutting action, the recirculated water water storage box is connected with sewage water storage box, described
Recirculated water water storage box is connected with the cooling water conveyance conduit of cooling body.
9. according to the prilling process of automatic energy-saving Granulation Equipments described in the claims 1-8, it is characterised in that, step packet
It includes:
(1) processing of plastic material, plastic material are entered in charging basket by reacting the reaction kettle feed inlet of container mechanism, pass through reaction
Kettle motor drives the mixing component of reaction container mechanism to carry out mixing process to the plastic material in charging basket, while passing through reaction
The heating component of container mechanism carries out heating process to the plastic material inside charging basket, makes that polymerization reaction occurs between plastic material,
After plastic material polymerization reaction, plastic material is evaporated and cooling process by reacting container mechanism, finally evaporation with
After cooling process, plastic cement first product is sent to extrusion mechanism by reaction kettle discharge port and pipeline；
(2) extrusion molding of plastic cement first product, plastic cement first product squeeze out the specified of feed inlet by pipeline arrival extrusion mechanism
Behind position, plastic cement semi-finished product by squeeze out feed inlet enter extrusion mechanism extruder pump and by extruder pump to plastic cement semi-finished product into
Row squeezes out manufacturing procedure, forms plastic cement semi-finished product, then send plastic cement semi-finished product to the cooling tube of static cooler by extruder pump
Road carries out plastic cement semi-finished product cooling process, after plastic cement semi-finished product are cooling, by the cooling pipe of static cooler by plastic cement
Semi-finished product are sent to head after barrel extrusion mechanism, and plastic cement semi-finished product are sent to the extrusion die group of head front end；
(3) cutting of plastic cement semi-finished product with cool, after plastic cement semi-finished product are sent to the extrusion die group of head front end, cutting
The slide assemblies of mechanism drive cutting motor to reach designated position, by the way that the toolbox of cutting motor is arranged in by squeezing out
The plastic cement semi-finished product of mould group extrusion molding carry out cutting action, form granulating plastic cement finished product, cold while cutting action carries out
But mechanism sprays cooling water to cooling down at cutting processing, guarantees that cutting action being capable of long-time stable progress；
(4) conveying of granulating plastic cement finished product and cooling water, when plastic cement semi-finished product by cutting action formed granulating plastic cement finished product after,
Granulating plastic cement finished product is fallen into together with cooling water free-falling among the deposit box of conveying mechanism, will be inside deposit box by water pump
Granulating plastic cement finished product and cooling water be delivered to dehydration discharging mechanism at；
(5) separation of granulating plastic cement finished product and waste water, when water pump conveys the granulating plastic cement finished product inside deposit box with cooling water
After to dehydration discharging mechanism, mixture is entered by mixture feed inlet by the mixture of granulating plastic cement finished product and cooling water
Deposit box detaches pump by granulating plastic cement and granulating plastic cement finished product is delivered to granulating plastic cement discharge port, detaches pump by cooling water
Cooling water is delivered to waste water circulation filtering mechanism；
(6) discharging of granulating plastic cement finished product and waste water recycle, when granulating plastic cement finished product arrives at granulating plastic cement discharge port after,
Granulating plastic cement discharge port opens discharging, at the same time, after cooling water arrives at waste water circulation filtering mechanism, passes through waste water circulating filtration
The pollutant separation net and pollutant isolation pocket of mechanism carry out waste residue filtering, and filtered cooling water is delivered to cooler again
Structure recycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910344905.3A CN110000954A (en) | 2019-04-26 | 2019-04-26 | A kind of automatic energy-saving Granulation Equipments and prilling process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910344905.3A CN110000954A (en) | 2019-04-26 | 2019-04-26 | A kind of automatic energy-saving Granulation Equipments and prilling process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110000954A true CN110000954A (en) | 2019-07-12 |
Family
ID=67174528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910344905.3A Pending CN110000954A (en) | 2019-04-26 | 2019-04-26 | A kind of automatic energy-saving Granulation Equipments and prilling process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110000954A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112123623A (en) * | 2020-09-08 | 2020-12-25 | 广东聚诚智能科技有限公司 | Underwater granulator capable of effectively filtering waste scraps |
| CN112569866A (en) * | 2020-12-29 | 2021-03-30 | 湖北山特莱新材料有限公司 | Water-soluble polyester slurry discharging system |
| CN112720905A (en) * | 2020-12-10 | 2021-04-30 | 浙江固特热熔胶有限公司 | Production process and equipment of high-viscosity anti-aging glue special for 3D mattress |
| CN115090184A (en) * | 2022-06-23 | 2022-09-23 | 西安川秦石油科技有限公司 | Oil-soluble fracturing temporary plugging agent production line and method |
| CN116512468A (en) * | 2023-06-25 | 2023-08-01 | 河北再美高分子材料有限公司 | Plastic reprocessed particle molding preparation device and preparation technology |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205951081U (en) * | 2016-08-29 | 2017-02-15 | 上海永韬热熔胶有限公司 | Eager grain system is extruded under water to hot melt adhesive |
| CN209755787U (en) * | 2019-04-26 | 2019-12-10 | 广东聚诚信精工机械有限公司 | automatic energy-saving granulating equipment |
-
2019
- 2019-04-26 CN CN201910344905.3A patent/CN110000954A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205951081U (en) * | 2016-08-29 | 2017-02-15 | 上海永韬热熔胶有限公司 | Eager grain system is extruded under water to hot melt adhesive |
| CN209755787U (en) * | 2019-04-26 | 2019-12-10 | 广东聚诚信精工机械有限公司 | automatic energy-saving granulating equipment |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112123623A (en) * | 2020-09-08 | 2020-12-25 | 广东聚诚智能科技有限公司 | Underwater granulator capable of effectively filtering waste scraps |
| CN112720905A (en) * | 2020-12-10 | 2021-04-30 | 浙江固特热熔胶有限公司 | Production process and equipment of high-viscosity anti-aging glue special for 3D mattress |
| CN112569866A (en) * | 2020-12-29 | 2021-03-30 | 湖北山特莱新材料有限公司 | Water-soluble polyester slurry discharging system |
| CN115090184A (en) * | 2022-06-23 | 2022-09-23 | 西安川秦石油科技有限公司 | Oil-soluble fracturing temporary plugging agent production line and method |
| CN116512468A (en) * | 2023-06-25 | 2023-08-01 | 河北再美高分子材料有限公司 | Plastic reprocessed particle molding preparation device and preparation technology |
| CN116512468B (en) * | 2023-06-25 | 2023-09-08 | 河北再美高分子材料有限公司 | Plastic reprocessed particle molding preparation device and preparation technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110000954A (en) | A kind of automatic energy-saving Granulation Equipments and prilling process | |
| CN104924559A (en) | Production method and device for PVC profile materials | |
| CN111497113A (en) | Streamlined injection molding method for automobile parts and preparation equipment thereof | |
| CN209755787U (en) | automatic energy-saving granulating equipment | |
| CN205818395U (en) | A kind of PVC wood plastic plate Automatic Production System | |
| CN112936662A (en) | Recycling and environment-friendly TPU film recycling device and processing method thereof | |
| CN209971486U (en) | Extrusion moulding device is used in plastic tubing production | |
| CN217531453U (en) | Rubber mixing and sheet discharging processing system | |
| CN116373159A (en) | Granulation equipment is used in production of opening masterbatch | |
| CN214293905U (en) | Prilling granulator for plastics processing convenient to change mould | |
| CN204036700U (en) | Inorganic particle master batch automatic assembly line | |
| CN216544121U (en) | Continuous granulating device for plastic particle processing | |
| CN208449248U (en) | Dry granulating machine mixing feeding system | |
| CN110253784A (en) | Continous way mixing extruder | |
| CN207789422U (en) | Plastic granulator production line with multistage mixing device | |
| CN111923270A (en) | Automatic processing equipment is used in production of degradable plastics master batch | |
| CN220835424U (en) | Granulator is used in synthetic material preparation | |
| CN218111666U (en) | Granulation equipment for PLA and PBAT mixed modified material | |
| CN213797537U (en) | Anti-adhesion master batch particle single-screw granulator | |
| CN221067122U (en) | Plastic extruding machine with impurity filtering structure | |
| CN220280252U (en) | Device for manufacturing waterproof material from multifunctional isolation material | |
| CN217319211U (en) | High-efficiency screw extruder | |
| CN218365410U (en) | Concrete block forming device | |
| CN220946167U (en) | Granulator is used in production of PC plastic granule | |
| CN217021061U (en) | Reclaimed plastic extrusion granulation equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190712 |