CN110000864A - Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet - Google Patents

Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet Download PDF

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Publication number
CN110000864A
CN110000864A CN201910405395.6A CN201910405395A CN110000864A CN 110000864 A CN110000864 A CN 110000864A CN 201910405395 A CN201910405395 A CN 201910405395A CN 110000864 A CN110000864 A CN 110000864A
Authority
CN
China
Prior art keywords
conveyer belt
ultra
pressure water
high pressure
jet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910405395.6A
Other languages
Chinese (zh)
Inventor
董世民
张新
郑余胜
刘松
刘雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui University of Science and Technology
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Anhui University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui University of Science and Technology filed Critical Anhui University of Science and Technology
Priority to CN201910405395.6A priority Critical patent/CN110000864A/en
Publication of CN110000864A publication Critical patent/CN110000864A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • B29B17/0404Disintegrating plastics, e.g. by milling to powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • B29B2017/0424Specific disintegrating techniques; devices therefor
    • B29B2017/0428Jets of high pressure fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • B29B2017/0424Specific disintegrating techniques; devices therefor
    • B29B2017/0428Jets of high pressure fluid
    • B29B2017/0432Abrasive blasting, i.e. the jets being charged with abrasives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses it is a kind of based on ultra-high pressure water fluid jet technology can industrialization recycling waste steel wire rope core conveyer belt method and apparatus, jet stream cutting is carried out on used conveyor belt surface using the ultra-high pressure water fluid jet for having abrasive material in high-pressure water generating device, adjust water jet pressure, make water jet pressure that the wirerope in conveyer belt is insufficient to allow to be cut, and conveyer belt rubber is cut into rubber powder granule.Comprehensive, efficient cutting and grinding conveyer belt rubber can be achieved to prepare the rubber powder of high-quality in the present invention, recycles rubber powder granule by filter device, for wirerope by drum collection, final product is complete wirerope and pure rubber powder granule.The apparatus structure is simple, practical, high degree of automation, can industrial application in used conveyor belt returned enterprise.

Description

Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet
Technical field
The present invention relates to it is a kind of using ultra-high pressure water fluid jet technical industryization recycling waste steel wire rope core conveyer belt device, Recovery product is pure rubber grain and wirerope, which can be used in used conveyor belt recycling and rubber renewable resources etc. Field.
Background technique
Steel cable core conveying belt is widely used in the industries such as coal mine, metallurgy, cement, harbour, due to defeated after a period of use Send band that can cause all generate a large amount of used conveyor belt every year because aging and tearing must scrap.Used conveyor belt is naked for a long time Dew, which is stacked, to be also difficult to degrade, and a large amount of accumulation can cause serious influence to environment, and cause huge waste to resource.
Steel cable core conveying belt is made of wirerope and rubber, due to the high resiliency of rubber and the big toughness of wirerope, steel In conjunction with rubber closely, separation is very difficult, is difficult to be crushed at normal temperature for cord, causes efficient high level to recycle difficult It spends very big.
Recycling for used conveyor belt, the main method taken at present have artificial stripping method, pyrolysismethod, low temperature broken Broken method, mechanical approach etc., due to traditional recoverying and utilizing method complex process equipment, low efficiency, labour cost is too expensive, and recycles Product is mainly metal and low-quality rubber, and the rubber regeneration after vulcanization is needed by sulfur removal technology, and current chemical desulfurization Complex process, addition product and separation process cause secondary pollution to environment, with high costs, cause the rubber of recycling cannot be straight It connects for manufacturing reclaimed rubber products, causes existing used conveyor belt to recycle and face recycling low efficiency, rubber resource again The problems such as change degree is low, less economical.
Summary of the invention:
The present invention for overcome the deficiencies in the prior art, devises a kind of based on ultra-high pressure water fluid jet recycling waste steel wire rope Core conveyer belt device and method, recovery product are rubber grain and wirerope, and this method and device can be returned used in used conveyor belt The fields such as receipts and rubber renewable resources.
To achieve the above object, the present invention adopts the following technical scheme:
Waste steel wire rope core conveyer belt device is recycled based on ultra-high pressure water fluid jet, comprising rack, used conveyor belt reel, is surpassed High pressurewater cleaning rubber device, wire rope collecting device.
Specific technical solution is: conveyer belt support device is provided in the rack, the conveyer belt support device is set It sets there are two parallel roll,
The wire rope collecting device is made of motor, retarder and roller, and the cylinder face of roller is equipped with for fixing steel The fixture of cord rope end, fixture can be removed along roller axial direction.
The nappe flip length device is translated by ultra-high pressure water fluid jet generating device, column water knife ejecting device and spray head and is filled Set composition, the column water knife spray head is uniformly fixed on jet nozzle by ten spray heads, the spray head translating device by jet nozzle, Leadscrew-nut mechanism, motor, retarder and guide post group are at the leadscrew-nut mechanism being fixed on jet nozzle is because of guide rod Limitation can only longitudinal movement, motor running drives lead screw to rotate by retarder, and lead screw rotation drives and feed screw nut is solid The longitudinally reciprocal linear motion of jet nozzle may be implemented in fixed jet nozzle longitudinal movement, the positive and negative rotation for controlling motor.
The used conveyor belt reel is dismountable roller, and used conveyor belt is on roller.
The present invention is based on ultra-high pressure water fluid jet technology can industrialization recycling waste tire method the characteristics of lie also in:
The ultra-high pressure water fluid jet with abrasive material, abrasive material therein are sieved from the crushing resulting rubber powder granule of conveyer belt The S that the rubber powder little particle or granularity that the granularity of taking-up is 0.1-0.3mm are 0.1-0.3mmiC little particle, with the rubber powder Little particle or SiC little particle is injected into the high-pressure water generating device as water jet abrasive
The water jet pressure of the ultra-high pressure water fluid jet is 150-300Mpa.
Compared with the prior art, the invention has the advantages that:
As long as 1, apparatus of the present invention regulate suitable jet pressure, so that it may, will be defeated while not destroying wirerope The rubber of band is sent thoroughly to crush.
2, the recovery method clean and environmental protection of apparatus of the present invention, gained rubber powder is finer, and water can recycle.
3, the method and device that uses of the present invention, it can be achieved that comprehensive, efficient cutting and grinding conveyer belt rubber to make The rubber powder of standby high-quality recycles rubber powder granule by filter device, wirerope by drum collection can be used as directly utilization or The raw material of recycling.The apparatus structure is simple, practical, high degree of automation, can industrial application in used conveyor belt Returned enterprise.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is agent structure schematic diagram of the present invention;
Fig. 3 is jet cutting apparatus structural schematic diagram of the present invention.
In figure: 1- jet cutting apparatus;2- water-jet flow generating apparatus;3- conveys water pipe;4- wire rope collecting device;5- steel Cord;6- filter device;7- filter screen;8- conveyer belt;9- conveyer belt collection device;10- wirerope collection cylinder;11- slows down Device;12- motor;13- carrying roller;14- spray head walking mechanism;15- retarder;16- motor;17- rack;The curling rolling of 18- conveyer belt Cylinder;19- feed screw nut;20- guide rod;21- lead screw;22- jet nozzle;23- high pressure nozzle;24- jet stream pipeline.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, 2, 3, the present invention provides a kind of technical solution: one kind is returned based on ultra-high pressure water fluid jet technical industryization Receive the device of waste steel wire rope core conveyer belt, including water-jet cutting device 1, water-jet flow generating apparatus 2, wire rope collecting device 4, filtering recovering device 6 and conveyer belt crimping device 9.Specific implementation step is as follows:
Used conveyor belt 8 is wrapped on conveyer belt curling roller 9, width is more than that the conveyer belt needs of 800mm shift to an earlier date Cutting is moved towards into two along wirerope in middle position.Conveyer belt curling roller 9 is mounted on the rack, and will cut away rubber in advance And the wirerope 5 exposed is fixed on wirerope collection cylinder 10.Start motor 16 and water-jet flow generating apparatus 2.Use water jet The ultra-high pressure water fluid jet with abrasive material that generating device 2 generates carries out water jet cutting in 8 upper surface of conveyer belt, adjusts water jet Pressure, allow the cutting power of water jet to be not enough to damage wirerope, while the rubber of conveyer belt is cut into granularity For the rubber powder granule of 0.1-1mm.Two parallel rolls 13 are installed in rack 17, is cut by water jet to support belt 8
Motor 16 rotates, and drives lead screw 21 to rotate by retarder 15, and feed screw nut 19 is fixed to each other with jet nozzle, because Translational motion is done in the limitation of two guide rods 20, and the positive and negative rotation of control motor 16 realizes that the translation of jet cutting apparatus 1 is back and forth transported It is dynamic.Start motor 12, drives the rotation curling of wirerope collection cylinder 10 to collect wirerope 5 by retarder 11, to drive defeated The band curling rotation release conveyer belt 8 of roller 18 is sent to be moved to the left.Jet cutting apparatus 1 is always when conveyer belt 8 is slowly moved to the left It does translation to move back and forth, the speed for adjusting the two ensures that water jet can completely cut away the rubber on conveyer belt 8.
It cuts the waste water generated and rubber grain enters in filter device 6, by the filtering of filter screen 7, water passes through conveying Water pipe 3 enters water-jet flow generating apparatus 2 and recycles, the abrasive material that the satisfactory rubber grain of granularity is cut as water jet.Most Final product is intact wirerope and rubber grain.
Compared with the prior device, the method and device that the present invention uses is, it can be achieved that comprehensive, efficient cutting and grinding are defeated The rubber powder for preparing high-quality with rubber is sent, rubber powder granule is recycled by filter device, wirerope can be made by drum collection For the raw material for directly utilizing or recycling.The apparatus structure is simple, practical, high degree of automation, can industrial application In used conveyor belt returned enterprise.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (4)

1. a kind of conveying belt recovery device based on ultra-high pressure water fluid jet pulverizing waste conveyer belt comprising rack, is arranged in rack The nappe flip length rubber device being arranged among rack, the waste and old of rear end of rack is arranged in the wire rope collecting device of front end Convey band reel.Conveyer belt support device is provided in the rack, there are three parallel supports for the conveyer belt support device setting Roller, the wire rope collecting device are made of motor, retarder and reel, and the nappe flip length device is by ultra-high pressure water fluid jet Generating device, column water knife ejecting device and spray head translating device composition, the column water knife ejecting device is by jet nozzle and spray Head composition, the spray head translating device are made of servo motor, retarder and feed screw nut translation mechanism, the used conveyor belt Reel is fixed to crimp conveyer belt.
2. the conveying belt recovery device according to claim 1 based on ultra-high pressure water fluid jet pulverizing waste conveyer belt, It is characterized in being the conveyer belt support device setting there are two parallel roll, two carrying rollers support used conveyor belt by high-pressure water shot Stream cutting.
3. the conveying belt recovery device according to claim 1 based on ultra-high pressure water fluid jet pulverizing waste conveyer belt, Be characterized in being: the column water knife ejecting device has been evenly arranged 8 sprays by jet nozzle and sprinkler composition on jet nozzle Head, each nozzle are super-pressure jet rose.
4. the conveying belt recovery device according to claim 1 based on ultra-high pressure water fluid jet pulverizing waste conveyer belt, It is characterized in being that spray head translation reciprocator is leadscrew-nut mechanism, there are two guide rods for leadscrew-nut mechanism setting, are being oriented to Under the limitation of bar, leadscrew-nut mechanism can only do translational motion.
CN201910405395.6A 2019-05-16 2019-05-16 Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet Pending CN110000864A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910405395.6A CN110000864A (en) 2019-05-16 2019-05-16 Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet

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Application Number Priority Date Filing Date Title
CN201910405395.6A CN110000864A (en) 2019-05-16 2019-05-16 Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115042263A (en) * 2022-06-27 2022-09-13 太原理工大学 Steel wire rope core separation method for conveying belt

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5115983A (en) * 1990-07-07 1992-05-26 D & R Recyclers, Inc. Process for recycling vehicle tires
WO1997028541A1 (en) * 1996-02-02 1997-08-07 Water Jet Technologies Pty. Ltd. Reclaiming casing from elongate members
CN102284469A (en) * 2011-08-03 2011-12-21 合肥工业大学 Method and device for industrially recycling waste tire based on ultrahigh pressure water jet technology
CN103854811A (en) * 2014-03-27 2014-06-11 安徽理工大学 Device for recycling waste electric wires based on water jet
CN104821213A (en) * 2015-05-04 2015-08-05 安徽理工大学 Wasted wire and cable recovery apparatus based on high-pressure water jet
CN107666136A (en) * 2017-11-17 2018-02-06 储田生 A kind of power cable is segmented reclaimer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5115983A (en) * 1990-07-07 1992-05-26 D & R Recyclers, Inc. Process for recycling vehicle tires
WO1997028541A1 (en) * 1996-02-02 1997-08-07 Water Jet Technologies Pty. Ltd. Reclaiming casing from elongate members
CN102284469A (en) * 2011-08-03 2011-12-21 合肥工业大学 Method and device for industrially recycling waste tire based on ultrahigh pressure water jet technology
CN103854811A (en) * 2014-03-27 2014-06-11 安徽理工大学 Device for recycling waste electric wires based on water jet
CN104821213A (en) * 2015-05-04 2015-08-05 安徽理工大学 Wasted wire and cable recovery apparatus based on high-pressure water jet
CN107666136A (en) * 2017-11-17 2018-02-06 储田生 A kind of power cable is segmented reclaimer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115042263A (en) * 2022-06-27 2022-09-13 太原理工大学 Steel wire rope core separation method for conveying belt

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Application publication date: 20190712

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