CN110000864A - Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet - Google Patents
Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet Download PDFInfo
- Publication number
- CN110000864A CN110000864A CN201910405395.6A CN201910405395A CN110000864A CN 110000864 A CN110000864 A CN 110000864A CN 201910405395 A CN201910405395 A CN 201910405395A CN 110000864 A CN110000864 A CN 110000864A
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- CN
- China
- Prior art keywords
- conveyer belt
- ultra
- pressure water
- high pressure
- jet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0404—Disintegrating plastics, e.g. by milling to powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0428—Jets of high pressure fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0428—Jets of high pressure fluid
- B29B2017/0432—Abrasive blasting, i.e. the jets being charged with abrasives
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses it is a kind of based on ultra-high pressure water fluid jet technology can industrialization recycling waste steel wire rope core conveyer belt method and apparatus, jet stream cutting is carried out on used conveyor belt surface using the ultra-high pressure water fluid jet for having abrasive material in high-pressure water generating device, adjust water jet pressure, make water jet pressure that the wirerope in conveyer belt is insufficient to allow to be cut, and conveyer belt rubber is cut into rubber powder granule.Comprehensive, efficient cutting and grinding conveyer belt rubber can be achieved to prepare the rubber powder of high-quality in the present invention, recycles rubber powder granule by filter device, for wirerope by drum collection, final product is complete wirerope and pure rubber powder granule.The apparatus structure is simple, practical, high degree of automation, can industrial application in used conveyor belt returned enterprise.
Description
Technical field
The present invention relates to it is a kind of using ultra-high pressure water fluid jet technical industryization recycling waste steel wire rope core conveyer belt device,
Recovery product is pure rubber grain and wirerope, which can be used in used conveyor belt recycling and rubber renewable resources etc.
Field.
Background technique
Steel cable core conveying belt is widely used in the industries such as coal mine, metallurgy, cement, harbour, due to defeated after a period of use
Send band that can cause all generate a large amount of used conveyor belt every year because aging and tearing must scrap.Used conveyor belt is naked for a long time
Dew, which is stacked, to be also difficult to degrade, and a large amount of accumulation can cause serious influence to environment, and cause huge waste to resource.
Steel cable core conveying belt is made of wirerope and rubber, due to the high resiliency of rubber and the big toughness of wirerope, steel
In conjunction with rubber closely, separation is very difficult, is difficult to be crushed at normal temperature for cord, causes efficient high level to recycle difficult
It spends very big.
Recycling for used conveyor belt, the main method taken at present have artificial stripping method, pyrolysismethod, low temperature broken
Broken method, mechanical approach etc., due to traditional recoverying and utilizing method complex process equipment, low efficiency, labour cost is too expensive, and recycles
Product is mainly metal and low-quality rubber, and the rubber regeneration after vulcanization is needed by sulfur removal technology, and current chemical desulfurization
Complex process, addition product and separation process cause secondary pollution to environment, with high costs, cause the rubber of recycling cannot be straight
It connects for manufacturing reclaimed rubber products, causes existing used conveyor belt to recycle and face recycling low efficiency, rubber resource again
The problems such as change degree is low, less economical.
Summary of the invention:
The present invention for overcome the deficiencies in the prior art, devises a kind of based on ultra-high pressure water fluid jet recycling waste steel wire rope
Core conveyer belt device and method, recovery product are rubber grain and wirerope, and this method and device can be returned used in used conveyor belt
The fields such as receipts and rubber renewable resources.
To achieve the above object, the present invention adopts the following technical scheme:
Waste steel wire rope core conveyer belt device is recycled based on ultra-high pressure water fluid jet, comprising rack, used conveyor belt reel, is surpassed
High pressurewater cleaning rubber device, wire rope collecting device.
Specific technical solution is: conveyer belt support device is provided in the rack, the conveyer belt support device is set
It sets there are two parallel roll,
The wire rope collecting device is made of motor, retarder and roller, and the cylinder face of roller is equipped with for fixing steel
The fixture of cord rope end, fixture can be removed along roller axial direction.
The nappe flip length device is translated by ultra-high pressure water fluid jet generating device, column water knife ejecting device and spray head and is filled
Set composition, the column water knife spray head is uniformly fixed on jet nozzle by ten spray heads, the spray head translating device by jet nozzle,
Leadscrew-nut mechanism, motor, retarder and guide post group are at the leadscrew-nut mechanism being fixed on jet nozzle is because of guide rod
Limitation can only longitudinal movement, motor running drives lead screw to rotate by retarder, and lead screw rotation drives and feed screw nut is solid
The longitudinally reciprocal linear motion of jet nozzle may be implemented in fixed jet nozzle longitudinal movement, the positive and negative rotation for controlling motor.
The used conveyor belt reel is dismountable roller, and used conveyor belt is on roller.
The present invention is based on ultra-high pressure water fluid jet technology can industrialization recycling waste tire method the characteristics of lie also in:
The ultra-high pressure water fluid jet with abrasive material, abrasive material therein are sieved from the crushing resulting rubber powder granule of conveyer belt
The S that the rubber powder little particle or granularity that the granularity of taking-up is 0.1-0.3mm are 0.1-0.3mmiC little particle, with the rubber powder
Little particle or SiC little particle is injected into the high-pressure water generating device as water jet abrasive
The water jet pressure of the ultra-high pressure water fluid jet is 150-300Mpa.
Compared with the prior art, the invention has the advantages that:
As long as 1, apparatus of the present invention regulate suitable jet pressure, so that it may, will be defeated while not destroying wirerope
The rubber of band is sent thoroughly to crush.
2, the recovery method clean and environmental protection of apparatus of the present invention, gained rubber powder is finer, and water can recycle.
3, the method and device that uses of the present invention, it can be achieved that comprehensive, efficient cutting and grinding conveyer belt rubber to make
The rubber powder of standby high-quality recycles rubber powder granule by filter device, wirerope by drum collection can be used as directly utilization or
The raw material of recycling.The apparatus structure is simple, practical, high degree of automation, can industrial application in used conveyor belt
Returned enterprise.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is agent structure schematic diagram of the present invention;
Fig. 3 is jet cutting apparatus structural schematic diagram of the present invention.
In figure: 1- jet cutting apparatus;2- water-jet flow generating apparatus;3- conveys water pipe;4- wire rope collecting device;5- steel
Cord;6- filter device;7- filter screen;8- conveyer belt;9- conveyer belt collection device;10- wirerope collection cylinder;11- slows down
Device;12- motor;13- carrying roller;14- spray head walking mechanism;15- retarder;16- motor;17- rack;The curling rolling of 18- conveyer belt
Cylinder;19- feed screw nut;20- guide rod;21- lead screw;22- jet nozzle;23- high pressure nozzle;24- jet stream pipeline.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, 2, 3, the present invention provides a kind of technical solution: one kind is returned based on ultra-high pressure water fluid jet technical industryization
Receive the device of waste steel wire rope core conveyer belt, including water-jet cutting device 1, water-jet flow generating apparatus 2, wire rope collecting device
4, filtering recovering device 6 and conveyer belt crimping device 9.Specific implementation step is as follows:
Used conveyor belt 8 is wrapped on conveyer belt curling roller 9, width is more than that the conveyer belt needs of 800mm shift to an earlier date
Cutting is moved towards into two along wirerope in middle position.Conveyer belt curling roller 9 is mounted on the rack, and will cut away rubber in advance
And the wirerope 5 exposed is fixed on wirerope collection cylinder 10.Start motor 16 and water-jet flow generating apparatus 2.Use water jet
The ultra-high pressure water fluid jet with abrasive material that generating device 2 generates carries out water jet cutting in 8 upper surface of conveyer belt, adjusts water jet
Pressure, allow the cutting power of water jet to be not enough to damage wirerope, while the rubber of conveyer belt is cut into granularity
For the rubber powder granule of 0.1-1mm.Two parallel rolls 13 are installed in rack 17, is cut by water jet to support belt 8
Motor 16 rotates, and drives lead screw 21 to rotate by retarder 15, and feed screw nut 19 is fixed to each other with jet nozzle, because
Translational motion is done in the limitation of two guide rods 20, and the positive and negative rotation of control motor 16 realizes that the translation of jet cutting apparatus 1 is back and forth transported
It is dynamic.Start motor 12, drives the rotation curling of wirerope collection cylinder 10 to collect wirerope 5 by retarder 11, to drive defeated
The band curling rotation release conveyer belt 8 of roller 18 is sent to be moved to the left.Jet cutting apparatus 1 is always when conveyer belt 8 is slowly moved to the left
It does translation to move back and forth, the speed for adjusting the two ensures that water jet can completely cut away the rubber on conveyer belt 8.
It cuts the waste water generated and rubber grain enters in filter device 6, by the filtering of filter screen 7, water passes through conveying
Water pipe 3 enters water-jet flow generating apparatus 2 and recycles, the abrasive material that the satisfactory rubber grain of granularity is cut as water jet.Most
Final product is intact wirerope and rubber grain.
Compared with the prior device, the method and device that the present invention uses is, it can be achieved that comprehensive, efficient cutting and grinding are defeated
The rubber powder for preparing high-quality with rubber is sent, rubber powder granule is recycled by filter device, wirerope can be made by drum collection
For the raw material for directly utilizing or recycling.The apparatus structure is simple, practical, high degree of automation, can industrial application
In used conveyor belt returned enterprise.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of conveying belt recovery device based on ultra-high pressure water fluid jet pulverizing waste conveyer belt comprising rack, is arranged in rack
The nappe flip length rubber device being arranged among rack, the waste and old of rear end of rack is arranged in the wire rope collecting device of front end
Convey band reel.Conveyer belt support device is provided in the rack, there are three parallel supports for the conveyer belt support device setting
Roller, the wire rope collecting device are made of motor, retarder and reel, and the nappe flip length device is by ultra-high pressure water fluid jet
Generating device, column water knife ejecting device and spray head translating device composition, the column water knife ejecting device is by jet nozzle and spray
Head composition, the spray head translating device are made of servo motor, retarder and feed screw nut translation mechanism, the used conveyor belt
Reel is fixed to crimp conveyer belt.
2. the conveying belt recovery device according to claim 1 based on ultra-high pressure water fluid jet pulverizing waste conveyer belt,
It is characterized in being the conveyer belt support device setting there are two parallel roll, two carrying rollers support used conveyor belt by high-pressure water shot
Stream cutting.
3. the conveying belt recovery device according to claim 1 based on ultra-high pressure water fluid jet pulverizing waste conveyer belt,
Be characterized in being: the column water knife ejecting device has been evenly arranged 8 sprays by jet nozzle and sprinkler composition on jet nozzle
Head, each nozzle are super-pressure jet rose.
4. the conveying belt recovery device according to claim 1 based on ultra-high pressure water fluid jet pulverizing waste conveyer belt,
It is characterized in being that spray head translation reciprocator is leadscrew-nut mechanism, there are two guide rods for leadscrew-nut mechanism setting, are being oriented to
Under the limitation of bar, leadscrew-nut mechanism can only do translational motion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910405395.6A CN110000864A (en) | 2019-05-16 | 2019-05-16 | Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910405395.6A CN110000864A (en) | 2019-05-16 | 2019-05-16 | Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet |
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Publication Number | Publication Date |
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CN110000864A true CN110000864A (en) | 2019-07-12 |
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CN201910405395.6A Pending CN110000864A (en) | 2019-05-16 | 2019-05-16 | Waste steel wire rope core conveyer belt device and method is recycled based on ultra-high pressure water fluid jet |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115042263A (en) * | 2022-06-27 | 2022-09-13 | 太原理工大学 | Steel wire rope core separation method for conveying belt |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5115983A (en) * | 1990-07-07 | 1992-05-26 | D & R Recyclers, Inc. | Process for recycling vehicle tires |
WO1997028541A1 (en) * | 1996-02-02 | 1997-08-07 | Water Jet Technologies Pty. Ltd. | Reclaiming casing from elongate members |
CN102284469A (en) * | 2011-08-03 | 2011-12-21 | 合肥工业大学 | Method and device for industrially recycling waste tire based on ultrahigh pressure water jet technology |
CN103854811A (en) * | 2014-03-27 | 2014-06-11 | 安徽理工大学 | Device for recycling waste electric wires based on water jet |
CN104821213A (en) * | 2015-05-04 | 2015-08-05 | 安徽理工大学 | Wasted wire and cable recovery apparatus based on high-pressure water jet |
CN107666136A (en) * | 2017-11-17 | 2018-02-06 | 储田生 | A kind of power cable is segmented reclaimer |
-
2019
- 2019-05-16 CN CN201910405395.6A patent/CN110000864A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5115983A (en) * | 1990-07-07 | 1992-05-26 | D & R Recyclers, Inc. | Process for recycling vehicle tires |
WO1997028541A1 (en) * | 1996-02-02 | 1997-08-07 | Water Jet Technologies Pty. Ltd. | Reclaiming casing from elongate members |
CN102284469A (en) * | 2011-08-03 | 2011-12-21 | 合肥工业大学 | Method and device for industrially recycling waste tire based on ultrahigh pressure water jet technology |
CN103854811A (en) * | 2014-03-27 | 2014-06-11 | 安徽理工大学 | Device for recycling waste electric wires based on water jet |
CN104821213A (en) * | 2015-05-04 | 2015-08-05 | 安徽理工大学 | Wasted wire and cable recovery apparatus based on high-pressure water jet |
CN107666136A (en) * | 2017-11-17 | 2018-02-06 | 储田生 | A kind of power cable is segmented reclaimer |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115042263A (en) * | 2022-06-27 | 2022-09-13 | 太原理工大学 | Steel wire rope core separation method for conveying belt |
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Application publication date: 20190712 |
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