CN117380706A - An improved new energy battery recycling equipment - Google Patents
An improved new energy battery recycling equipment Download PDFInfo
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- CN117380706A CN117380706A CN202311338166.XA CN202311338166A CN117380706A CN 117380706 A CN117380706 A CN 117380706A CN 202311338166 A CN202311338166 A CN 202311338166A CN 117380706 A CN117380706 A CN 117380706A
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- 238000004064 recycling Methods 0.000 title claims abstract description 44
- 239000012634 fragment Substances 0.000 claims abstract description 76
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000000926 separation method Methods 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 24
- 239000003792 electrolyte Substances 0.000 claims abstract description 21
- 239000002351 wastewater Substances 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 239000008399 tap water Substances 0.000 claims abstract description 11
- 235000020679 tap water Nutrition 0.000 claims abstract description 11
- 238000001914 filtration Methods 0.000 claims abstract description 6
- 238000005507 spraying Methods 0.000 claims abstract 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 239000007921 spray Substances 0.000 claims description 20
- 239000002699 waste material Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000011084 recovery Methods 0.000 abstract 3
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- 230000005540 biological transmission Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/02—Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/15—Electronic waste
- B09B2101/16—Batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
Description
技术领域Technical field
本发明是关于新能源电池回收技术领域,特别是关于一种改进型新能源电池回收设备。The present invention relates to the technical field of new energy battery recycling, and in particular to an improved new energy battery recycling equipment.
背景技术Background technique
随着人们环保意识的增强,在汽车行业也兴起新能源汽车的热潮,新能源汽车的动力一般是由新能源电池提供的,在新能源汽车兴起的环境下,新能源电池的适用范围以及使用次数也随之大幅度的快速增长,使得新能源电池在达到使用寿命以后报废的数量也越来越多。With the increase in people's awareness of environmental protection, there is also a craze for new energy vehicles in the automotive industry. The power of new energy vehicles is generally provided by new energy batteries. In the environment where new energy vehicles are on the rise, the scope of application and use of new energy batteries The number of times has also increased significantly and rapidly, causing an increasing number of new energy batteries to be scrapped after reaching their service life.
新能源汽车电池中含有大量不可再生且经济价值高的金属资源,如果能有效地回收处理废弃或不合格的新能源汽车电池,不仅能减轻废旧电池对环境的压力,还可以避免造成对金属资源的浪费。New energy vehicle batteries contain a large amount of non-renewable metal resources with high economic value. If discarded or unqualified new energy vehicle batteries can be effectively recycled and processed, it will not only reduce the pressure of used batteries on the environment, but also avoid causing damage to metal resources. of waste.
现有技术中,新能源电池回收第一步就是将坚硬的电池打碎,然后滤除电解液,得到塑料、金属混合碎片,再单独对塑料、金属混合碎片进行分类、清洗等一系列复杂的处理工艺,由于混合碎片表面会粘附有部分电解液,导致混合碎片后续分类、清洗难度大,并会产生大量废水,不仅大大增加新能源电池回收成本和周期,并会对环境造成一定的污染。In the existing technology, the first step in recycling new energy batteries is to smash the hard batteries, then filter out the electrolyte to obtain mixed plastic and metal fragments, and then separately classify and clean the plastic and metal mixed fragments. In the treatment process, part of the electrolyte will adhere to the surface of the mixed fragments, making subsequent classification and cleaning of the mixed fragments difficult and generating a large amount of waste water. This not only greatly increases the cost and cycle of new energy battery recycling, but also causes certain pollution to the environment. .
因此,针对上述技术问题,有必要提供一种改进型新能源电池回收设备。Therefore, in order to solve the above technical problems, it is necessary to provide an improved new energy battery recycling equipment.
发明内容Contents of the invention
本发明的目的在于提供一种改进型新能源电池回收设备,其能够解决新能源电池回收成本高、周期长、不环保的问题。The purpose of the present invention is to provide an improved new energy battery recycling equipment, which can solve the problems of high new energy battery recycling cost, long cycle and non-environmental protection.
为实现上述目的,本发明的实施例提供了一种改进型新能源电池回收设备,包括:破碎仓、分离池、传送过滤机构、集液池和喷淋机构;In order to achieve the above objectives, embodiments of the present invention provide an improved new energy battery recycling equipment, including: a crushing bin, a separation tank, a transmission and filtering mechanism, a liquid collection tank and a spray mechanism;
破碎仓内部安装有破碎机构,所述破碎机构用于对新能源电池破碎,得到塑料、金属混合碎片;A crushing mechanism is installed inside the crushing bin. The crushing mechanism is used to crush new energy batteries to obtain mixed plastic and metal fragments;
分离池内部储存有自来水,所述混合碎片能够借助自来水实现塑料碎片和金属碎片的分类和初步清洗;Tap water is stored inside the separation tank, and the mixed fragments can be classified and initially cleaned of plastic fragments and metal fragments with the help of tap water;
传送过滤机构包括可调支架和输送网带,所述输送网带安装在可调支架上,所述输送网带能将混合碎片送入分离池的内部同时能将塑料碎片打捞出来;The transmission and filtering mechanism includes an adjustable bracket and a conveyor mesh belt. The conveyor mesh belt is installed on the adjustable bracket. The conveyor mesh belt can send the mixed fragments into the interior of the separation tank and salvage the plastic fragments at the same time;
集液池安装在输送网带的下方,所述集液池用于收集新能源电池破碎产生的电解液和其他废液;The liquid collection tank is installed below the conveyor mesh belt. The liquid collection tank is used to collect electrolyte and other waste liquids generated by the crushing of new energy batteries;
喷淋机构安装在破碎仓的一侧,所述喷淋机构用于对打捞出来的塑料碎片喷淋清洗。The spray mechanism is installed on one side of the crushing bin, and the spray mechanism is used to spray and clean the salvaged plastic fragments.
在本发明的一个或多个实施方式中,所述集液池的一侧安装有收料槽,所述收料槽用于收集喷淋清洗完成的塑料碎片。In one or more embodiments of the present invention, a collection trough is installed on one side of the liquid collection tank, and the collection trough is used to collect plastic fragments after spray cleaning.
在本发明的一个或多个实施方式中,所述破碎机构包括第一刀辊、第二刀辊和破碎电机,所述第一刀辊和第二刀辊均转动连接在破碎仓的内部,所述破碎电机在破碎仓上固定安装有两组,两组所述破碎电机分别用于驱动第一刀辊和第二刀辊对向转动对新能源电池进行破碎。In one or more embodiments of the present invention, the crushing mechanism includes a first knife roller, a second knife roller and a crushing motor. The first knife roller and the second knife roller are both rotatably connected inside the crushing chamber, Two sets of crushing motors are fixedly installed on the crushing chamber. The two sets of crushing motors are used to drive the first knife roller and the second knife roller to rotate in opposite directions to crush the new energy battery.
在本发明的一个或多个实施方式中,所述第一刀辊和第二刀辊上均固定连接有若干组刀片,所述第一刀辊和第二刀辊上的刀片呈交错排列。In one or more embodiments of the present invention, several sets of blades are fixedly connected to the first knife roller and the second knife roller, and the blades on the first knife roller and the second knife roller are arranged in a staggered manner.
在本发明的一个或多个实施方式中,所述可调支架包括主框架和调整气缸,所述分离池上固定连接有支撑架,所述主框架的一端转动连接在支撑架上。In one or more embodiments of the present invention, the adjustable bracket includes a main frame and an adjusting cylinder, a support frame is fixedly connected to the separation tank, and one end of the main frame is rotatably connected to the support frame.
在本发明的一个或多个实施方式中,所述调整气缸在集液池上转动连接有两组,所述主框架上固定连接有两组支撑轴,两组所述调整气缸的伸缩端分别与两组所述支撑轴转动连接,所述调整气缸能够推动主框架在支撑架上转动调整角度。In one or more embodiments of the present invention, two sets of adjustment cylinders are rotatably connected to the liquid collection tank, two sets of support shafts are fixedly connected to the main frame, and the telescopic ends of the two sets of adjustment cylinders are respectively connected to The two sets of support shafts are rotationally connected, and the adjustment cylinder can push the main frame to rotate on the support frame to adjust the angle.
在本发明的一个或多个实施方式中,所述输送网带上固定连接有若干组网板。In one or more embodiments of the present invention, several sets of mesh panels are fixedly connected to the conveyor mesh belt.
在本发明的一个或多个实施方式中,所述喷淋机构包括分水盒、供水管和喷头,所述分水盒固定连接在破碎仓的一侧,所述供水管与分水盒的内部相连通,所述喷头在分水盒的底端固定连接有多组。In one or more embodiments of the present invention, the spray mechanism includes a water distribution box, a water supply pipe and a sprinkler head. The water distribution box is fixedly connected to one side of the crushing bin. The water supply pipe is connected to the water distribution box. The nozzles are connected internally, and there are multiple groups of nozzles fixedly connected to the bottom end of the water distribution box.
在本发明的一个或多个实施方式中,所述集液池和分离池上固定连接有排液管路,所述排液管路用于将新能源电池回收产生的电解液废水集中排出。In one or more embodiments of the present invention, a drainage pipeline is fixedly connected to the liquid collection tank and the separation tank, and the drainage pipeline is used to centrally discharge the electrolyte wastewater generated by recycling new energy batteries.
在本发明的一个或多个实施方式中,所述集液池上固定连接有第一排液管,所述分离池上固定连接有第二排液管,所述第一排液管和第二排液管均与排液管路相连通。In one or more embodiments of the present invention, a first drain pipe is fixedly connected to the liquid collecting tank, and a second drain pipe is fixedly connected to the separation tank. The first drain pipe and the second drain pipe are fixedly connected to the separation tank. The liquid pipes are all connected with the drain pipe.
与现有技术相比,根据本发明实施方式具有以下技术效果:Compared with the existing technology, the embodiments of the present invention have the following technical effects:
本发明能够将新能源电池破碎之后直接进行分类,分类的同时能够完成清洗作业,从而快速得到清洁的塑料碎片和金属碎片,便于后续处理;将分类和清洗作业合并为一个工序,减少电解液废水的生成,不仅能够大大减少新能源电池的回收成本,而且缩短回收周期,同时提高新能源电池回收的环保性。The invention can directly classify new energy batteries after they are broken, and can complete the cleaning operation while classifying, thereby quickly obtaining clean plastic fragments and metal fragments to facilitate subsequent processing; the classification and cleaning operations are combined into one process to reduce electrolyte wastewater The generation of new energy batteries can not only greatly reduce the recycling cost of new energy batteries, but also shorten the recycling cycle and improve the environmental protection of new energy battery recycling.
附图说明Description of the drawings
图1是根据本发明一实施方式的一种改进型新能源电池回收设备结构示意图;Figure 1 is a schematic structural diagram of an improved new energy battery recycling equipment according to an embodiment of the present invention;
图2是根据本发明一实施方式的一种改进型新能源电池回收设备第一使用状态正视图;Figure 2 is a front view of an improved new energy battery recycling device in its first use state according to an embodiment of the present invention;
图3是根据本发明一实施方式的一种改进型新能源电池回收设备第二使用状态正视图;Figure 3 is a front view of an improved new energy battery recycling equipment in a second use state according to an embodiment of the present invention;
图4是根据本发明一实施方式的一种改进型新能源电池回收设备第一使用状态侧视图;Figure 4 is a side view of an improved new energy battery recycling device in its first use state according to an embodiment of the present invention;
图5是根据本发明一实施方式的一种改进型新能源电池回收设备喷淋机构结构示意图;Figure 5 is a schematic structural diagram of a spray mechanism of an improved new energy battery recycling equipment according to an embodiment of the present invention;
图6是根据本发明一实施方式的一种改进型新能源电池回收设备破碎机构结构示意图;Figure 6 is a schematic structural diagram of the crushing mechanism of an improved new energy battery recycling equipment according to an embodiment of the present invention;
图7是根据本发明一实施方式的一种改进型新能源电池回收设备图1中A处放大图。Figure 7 is an enlarged view of position A in Figure 1 of an improved new energy battery recycling equipment according to an embodiment of the present invention.
主要附图标记说明:Explanation of main reference symbols:
1、底座;2、收料槽;3、集液池;4、分离池;5、排液管路;501、第一排液管;502、第二排液管;6、主框架;7、输送网带;701、网板;8、调整气缸;9、输送电机;10、破碎仓;11、支撑架;12、喷淋机构;1201、分水盒;1202、供水管;1203、喷头;13、破碎机构;1301、第一刀辊;1302、第二刀辊;1303、破碎电机;14、支撑轴。1. Base; 2. Receiving tank; 3. Liquid collection tank; 4. Separation tank; 5. Drainage pipe; 501. First drain pipe; 502. Second drain pipe; 6. Main frame; 7 , conveyor mesh belt; 701, mesh plate; 8, adjusting cylinder; 9, conveyor motor; 10, crushing bin; 11, support frame; 12, spray mechanism; 1201, water distribution box; 1202, water supply pipe; 1203, sprinkler head ; 13. Crushing mechanism; 1301. First knife roller; 1302. Second knife roller; 1303. Crushing motor; 14. Support shaft.
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprises" or its variations such as "comprises" or "comprising" will be understood to include the stated elements or components, and to Other elements or other components are not excluded.
如图1至图7所示,根据本发明优选实施方式的一种改进型新能源电池回收设备,包括:破碎仓10、分离池4、传送过滤机构、集液池3和喷淋机构12。As shown in Figures 1 to 7, an improved new energy battery recycling equipment according to a preferred embodiment of the present invention includes: a crushing bin 10, a separation tank 4, a transmission and filtering mechanism, a liquid collection tank 3 and a spray mechanism 12.
参图1所示,破碎仓10的顶端开设有进料口,用于将新能源电池送入破碎仓10的内部。破碎仓10内部安装有破碎机构13,破碎机构13用于对新能源电池破碎,得到塑料、金属混合碎片。破碎仓10的底端开设有下料口,用于将混合碎片排出。As shown in FIG. 1 , a feeding port is provided at the top of the crushing bin 10 for feeding new energy batteries into the interior of the crushing bin 10 . A crushing mechanism 13 is installed inside the crushing bin 10. The crushing mechanism 13 is used to crush new energy batteries to obtain mixed plastic and metal fragments. The bottom end of the crushing chamber 10 is provided with a discharge port for discharging the mixed fragments.
参图6所示,破碎机构13包括第一刀辊1301、第二刀辊1302和破碎电机1303,第一刀辊1301和第二刀辊1302均通过轴承转动连接在破碎仓10的内部,破碎电机1303在破碎仓10上固定安装有两组,两组破碎电机1303的输出端分别与第一刀辊1301和第二刀辊1302通过联轴器固定连接。两组破碎电机1303能够分别驱动第一刀辊1301和第二刀辊1302对向转动对新能源电池进行破碎。As shown in Figure 6, the crushing mechanism 13 includes a first knife roller 1301, a second knife roller 1302 and a crushing motor 1303. The first knife roller 1301 and the second knife roller 1302 are both rotatably connected inside the crushing chamber 10 through bearings. Two sets of motors 1303 are fixedly installed on the crushing chamber 10. The output ends of the two sets of crushing motors 1303 are respectively fixedly connected to the first knife roller 1301 and the second knife roller 1302 through couplings. Two sets of crushing motors 1303 can respectively drive the first knife roller 1301 and the second knife roller 1302 to rotate in opposite directions to crush the new energy battery.
第一刀辊1301和第二刀辊1302上均固定连接有若干组刀片,第一刀辊1301和第二刀辊1302上的刀片呈交错排列。通过第一刀辊1301和第二刀辊1302上交错排列的刀片能够对新能源电池进行高效破碎,破碎效果较好。Several sets of blades are fixedly connected to the first knife roller 1301 and the second knife roller 1302, and the blades on the first knife roller 1301 and the second knife roller 1302 are arranged in a staggered manner. The new energy battery can be efficiently crushed by the staggered blades on the first knife roller 1301 and the second knife roller 1302, and the crushing effect is good.
具体的,将新能源电池送入破碎仓10内部之后,对向转动的第一刀辊1301和第二刀辊1302会对电池进行挤压,交错排列的刀片会将电池均匀切碎,从而对新能源电池进行高效破碎,完成新能源电池初步回收处理。Specifically, after the new energy battery is sent into the crushing chamber 10, the counter-rotating first knife roller 1301 and the second knife roller 1302 will squeeze the battery, and the staggered blades will evenly chop the battery, thereby crushing the battery. The new energy batteries are efficiently crushed and the initial recycling of new energy batteries is completed.
参图4所示,分离池4内部储存有自来水,由于混合碎片中塑料碎片和金属碎片的密度不同,在水中所受浮力大小不同。因此当混合碎片进入分离池4内部的水中后,塑料碎片会漂浮在水面上,而金属碎片则会沉入水水底,使塑料碎片和金属碎片分离,从而使混合碎片能够借助自来水实现塑料碎片和金属碎片的分类。在水中还能够对塑料碎片和金属碎片进行初步清洗,去除表面附着的大部分电解液。这样在完成塑料碎片和金属碎片分类的同时还能够对二者进行清洗,极大的简化了后续的处理步骤,节约回收成本的同时提高新能源电池的回收效率。此外能够有效减少电解液废水的产生,增强环保性。As shown in Figure 4, tap water is stored inside the separation tank 4. Due to the different densities of the plastic fragments and metal fragments in the mixed fragments, the buoyancy forces received in the water are different. Therefore, when the mixed fragments enter the water inside the separation tank 4, the plastic fragments will float on the water surface, while the metal fragments will sink to the bottom of the water, so that the plastic fragments and metal fragments are separated, so that the mixed fragments can achieve plastic fragments and metal fragments with the help of tap water. Classification of metal fragments. Plastic fragments and metal fragments can also be preliminarily cleaned in water to remove most of the electrolyte attached to the surface. In this way, plastic fragments and metal fragments can be sorted and cleaned at the same time, which greatly simplifies the subsequent processing steps, saves recycling costs and improves the recycling efficiency of new energy batteries. In addition, it can effectively reduce the generation of electrolyte wastewater and enhance environmental protection.
参图1和图2所示,传送过滤机构包括可调支架和输送网带7,可调支架包括主框架6和调整气缸8,输送网带7包括多组转辊和一组网带。多组转辊均转动连接在主框架6上,网带安装在多组转辊的外部。主框架6上固定连接有用于驱动转辊转动的输送电机9,输送电机9通过驱动转辊转动能够驱动输送网带7运转。Referring to Figures 1 and 2, the transmission and filtering mechanism includes an adjustable bracket and a conveyor mesh belt 7. The adjustable bracket includes a main frame 6 and an adjustment cylinder 8. The conveyor mesh belt 7 includes multiple sets of rotating rollers and a set of mesh belts. Multiple sets of rotating rollers are rotatably connected to the main frame 6, and mesh belts are installed outside the multiple sets of rotating rollers. The main frame 6 is fixedly connected with a conveying motor 9 for driving the rotating roller to rotate. The conveying motor 9 can drive the conveying mesh belt 7 to operate by driving the rotating roller to rotate.
具体的,混合碎片从破碎仓10底部的下料口排出后会掉落在输送网带7上输送,输送过程中电解液会通过输送网带7漏掉,输送网带7能将混合碎片送入分离池4的内部,使混合碎片在分离池4内部的自来水中完成塑料碎片和金属碎片的分离。Specifically, after the mixed fragments are discharged from the discharge port at the bottom of the crushing chamber 10, they will fall on the conveyor mesh belt 7 for transportation. During the transportation process, the electrolyte will leak through the conveyor mesh belt 7, and the conveyor mesh belt 7 can transport the mixed fragments. into the interior of the separation tank 4, so that the mixed fragments can complete the separation of plastic fragments and metal fragments in the tap water inside the separation pond 4.
参图1~3结合图7所示,分离池4上固定连接有支撑架11,主框架6的一端转动连接在支撑架11上。调整气缸8在集液池3上转动连接有两组,主框架6上固定连接有两组支撑轴14,两组调整气缸8的伸缩端分别与两组支撑轴14转动连接,调整气缸8能够推动主框架6在支撑架11上转动调整角度。As shown in Figures 1 to 3 combined with Figure 7, the separation tank 4 is fixedly connected to a support frame 11, and one end of the main frame 6 is rotatably connected to the support frame 11. Two sets of adjustment cylinders 8 are rotatably connected to the liquid collecting tank 3. Two sets of support shafts 14 are fixedly connected to the main frame 6. The telescopic ends of the two sets of adjustment cylinders 8 are respectively rotatably connected to the two sets of support shafts 14. The adjustment cylinder 8 can Push the main frame 6 to rotate on the support frame 11 to adjust the angle.
具体的,主框架6的一端位于分离池4的上方,调整气缸8推拉主框架6的一端上升的过程中,其位于分离池4上方的一端会下降,浸入分离池4内部的水中。这样,当输送电机9驱动输送网带7反向运转时,漂浮在水面上的塑料碎片就会被输送网带7打捞输送出来,从而将水中的塑料碎片取出,以便对其进行后续的处理。Specifically, one end of the main frame 6 is located above the separation tank 4. When the adjusting cylinder 8 pushes and pulls one end of the main frame 6 to rise, its end above the separation tank 4 will descend and be immersed in the water inside the separation tank 4. In this way, when the conveyor motor 9 drives the conveyor mesh belt 7 to rotate in reverse, the plastic fragments floating on the water surface will be salvaged and transported by the conveyor mesh belt 7, thereby taking out the plastic fragments in the water for subsequent processing.
参图1~3所示,输送网带7上固定连接有若干组网板701,通过网板701能够在打捞塑料碎片的过程中对其进行限位,阻止塑料碎片下滑,从而使输送网带7能够高效的打捞塑料碎片。As shown in Figures 1 to 3, several sets of mesh plates 701 are fixedly connected to the conveyor mesh belt 7. The mesh plates 701 can limit the plastic fragments during the process of salvaging them, preventing the plastic fragments from sliding down, thereby making the conveyor mesh belt 7. Can efficiently salvage plastic fragments.
值得注意的是,在输送网带7打捞塑料碎片的过程中,其自身也能够得到循环清洗,防止输送网带7表面长时间附着电解液而受到腐蚀,保障输送网带7的使用寿命。It is worth noting that during the process of salvaging plastic fragments, the conveyor mesh belt 7 itself can also be cyclically cleaned to prevent the surface of the conveyor mesh belt 7 from being corroded by electrolyte adhering to it for a long time, and to ensure the service life of the conveyor mesh belt 7 .
参图1和图2所示,集液池3安装在输送网带7的下方,从输送网带7上漏掉的电解液会直接滴落在集液池3的内部,从而对电解液进行收集,防止电解液外溢对环境产生污染。As shown in Figures 1 and 2, the liquid collection tank 3 is installed below the conveyor mesh belt 7. The electrolyte leaked from the conveyor mesh belt 7 will directly drip into the interior of the liquid collection tank 3, thus causing the electrolyte to be discharged. Collect to prevent electrolyte spillage from causing environmental pollution.
参图3~5所示,喷淋机构12安装在破碎仓10的一侧,喷淋机构12用于对打捞出来的塑料碎片喷淋清洗。喷淋机构12包括分水盒1201、供水管1202和喷头1203,分水盒1201固定连接在破碎仓10的一侧,分水盒1201内部为中空结构,能够储存少量水。供水管1202与分水盒1201的内部相连通,供水管1202用于连接水源,向分水盒1201内部供水。喷头1203在分水盒1201的底端固定连接有多组,多组喷头1203均与分水盒1201内部相连通,通过多组喷头1203能够将分水盒1201内部的水均匀喷淋出来。As shown in Figures 3 to 5, the spray mechanism 12 is installed on one side of the crushing bin 10, and the spray mechanism 12 is used to spray and clean the salvaged plastic fragments. The spray mechanism 12 includes a water distribution box 1201, a water supply pipe 1202 and a sprinkler head 1203. The water distribution box 1201 is fixedly connected to one side of the crushing chamber 10. The interior of the water distribution box 1201 is a hollow structure and can store a small amount of water. The water supply pipe 1202 is connected with the inside of the water distribution box 1201. The water supply pipe 1202 is used to connect the water source and supply water to the inside of the water distribution box 1201. Multiple sets of nozzles 1203 are fixedly connected to the bottom end of the water distribution box 1201. The multiple sets of nozzles 1203 are all connected with the inside of the water distribution box 1201. The multiple sets of nozzles 1203 can spray the water inside the water distribution box 1201 evenly.
具体的,在输送网带7将塑料碎片打捞出来之后,塑料碎片在输送网带7上输送经过喷头1203的下方时,喷头1203会对塑料碎片进行喷淋冲洗,从而对塑料碎片进行再次的清洗,得到清洁的塑料碎片,从而使塑料碎片能够直接回收再利用。Specifically, after the plastic fragments are fished out by the conveyor mesh belt 7, when the plastic fragments are conveyed on the conveyor mesh belt 7 and pass under the nozzle 1203, the nozzle 1203 will spray and rinse the plastic fragments, thereby cleaning the plastic fragments again. , to obtain clean plastic fragments so that the plastic fragments can be directly recycled and reused.
喷淋冲洗产生的废水同样通过输送网带7落入集液池3的内部,避免对环境产生污染。这样,新能源电池回收不会对环境产生任何污染,设备运行具有良好的环保性能,值得推广使用。The wastewater generated by spray washing also falls into the liquid collection tank 3 through the conveyor mesh belt 7 to avoid environmental pollution. In this way, new energy battery recycling will not cause any pollution to the environment, and the equipment operation has good environmental performance and is worthy of promotion and use.
参图1所示,集液池3的一侧安装有收料槽2,主框架6的一端位于收料槽2的上方。打捞并清洗完成的塑料碎片在输送至输送网带7的一端之后会直接掉落至收料槽2的内部收集起来,方便后续的处理加工。As shown in FIG. 1 , a collecting tank 2 is installed on one side of the liquid collecting tank 3 , and one end of the main frame 6 is located above the collecting tank 2 . After being transported to one end of the conveyor mesh belt 7, the salvaged and cleaned plastic fragments will directly fall to the inside of the collecting chute 2 and be collected to facilitate subsequent processing.
参图1所示,集液池3和分离池4上固定连接有排液管路5,排液管路5的尾端与污水处理设备或污水储罐相连,排液管路5用于将新能源电池回收产生的电解液废水集中排入污水处理设备或污水储罐,避免污水乱排乱放。As shown in Figure 1, the liquid collection tank 3 and the separation tank 4 are fixedly connected with a drainage pipeline 5. The tail end of the drainage pipeline 5 is connected to the sewage treatment equipment or sewage storage tank. The drainage pipeline 5 is used to The electrolyte wastewater generated by new energy battery recycling is concentrated into sewage treatment equipment or sewage storage tanks to avoid the random discharge of sewage.
集液池3上固定连接有第一排液管501,第一排液管501用于将集液池3内部的废水导入排液管路5的内部。分离池4上固定连接有第二排液管502,第二排液管502用于将分离池4内部的废水导入排液管路5的内部。第一排液管501和第二排液管502均与排液管路5相连通,且第一排液管501和第二排液管502上均安装有电磁阀,用于控制第一排液管501和第二排液管502的开关。A first drain pipe 501 is fixedly connected to the liquid collecting tank 3 . The first liquid drain pipe 501 is used to introduce the waste water inside the liquid collecting tank 3 into the inside of the drain pipe 5 . A second drain pipe 502 is fixedly connected to the separation tank 4 , and the second drain pipe 502 is used to introduce the wastewater inside the separation tank 4 into the drain pipe 5 . The first drain pipe 501 and the second drain pipe 502 are both connected to the drain pipeline 5, and solenoid valves are installed on the first drain pipe 501 and the second drain pipe 502 for controlling the first drain pipe. Switch of the liquid pipe 501 and the second liquid drain pipe 502.
具体的,集液池3内部收集的电解液废水能够通过第一排液管501排入排液管路5内部,分离池4内部的自来水在完成混合碎片分类、清洗之后,也变为电解液废水通过第二排液管502排入排液管路5内部,这样方便对新能源电池回收产生的电解液废水进行集中排放和处理,避免电解液废水乱排乱放,保护环境。Specifically, the electrolyte wastewater collected inside the liquid collection tank 3 can be discharged into the inside of the drainage pipe 5 through the first drain pipe 501. The tap water inside the separation tank 4 also becomes electrolyte after completing the classification and cleaning of the mixed fragments. The wastewater is discharged into the interior of the drainage pipe 5 through the second drain pipe 502, which facilitates centralized discharge and treatment of electrolyte wastewater generated from new energy battery recycling, avoids the random discharge of electrolyte wastewater, and protects the environment.
其中,收料槽2、集液池3和分离池4均固定连接在底座1上,使得设备整体呈一体式构造,便于搬运转移。Among them, the receiving tank 2, the liquid collection tank 3 and the separation tank 4 are all fixedly connected to the base 1, so that the entire equipment has an integrated structure and is easy to transport and transfer.
在使用时,新能源电池在破碎仓10内部被破碎机构13破碎处理后的混合碎片在输送网带7上输送进入分离池4内部的自来水中,混合碎片借助浮力的差异完成分类,塑料碎片漂浮在水面,金属碎片则沉淀在水底。在破碎处理完一批新能源电池后,启动调整气缸8,调整气缸8向上推动主框架6的一端,使主框架6的另一端下降至水中,此时通过输送电机9驱动输送网带7反向运行能够将漂浮在水面的塑料碎片打捞出来。打捞出的塑料碎片在输送网带7上输送过程中通过喷淋机构12对其进行喷淋冲洗,得到清洁的塑料碎片。最后清洁的塑料碎片进入收料槽2的内部收集起来,分离池4内部的金属碎片在将分离池4内部的水排出后取出做进一步的回收处理。When in use, the new energy battery is crushed by the crushing mechanism 13 inside the crushing bin 10 and the mixed fragments are transported on the conveyor mesh belt 7 into the tap water inside the separation tank 4. The mixed fragments are classified by the difference in buoyancy, and the plastic fragments float. At the surface, metal fragments settle to the bottom. After crushing and processing a batch of new energy batteries, the adjusting cylinder 8 is started, and the adjusting cylinder 8 pushes one end of the main frame 6 upward so that the other end of the main frame 6 drops into the water. At this time, the conveying mesh belt 7 is driven by the conveying motor 9 to reverse The directional operation can salvage plastic debris floating in the water. The salvaged plastic fragments are sprayed and washed by the spray mechanism 12 during transportation on the conveyor mesh belt 7 to obtain clean plastic fragments. The finally cleaned plastic fragments enter the inside of the collecting tank 2 and are collected. The metal fragments inside the separation tank 4 are taken out for further recycling after the water in the separation tank 4 is drained.
本发明能够将新能源电池破碎之后直接进行分类,分类的同时能够完成清洗作业,从而快速得到清洁的塑料碎片和金属碎片,便于后续处理;将分类和清洗作业合并为一个工序,减少电解液废水的生成,不仅能够大大减少新能源电池的回收成本,而且缩短回收周期,同时提高新能源电池回收的环保性。The invention can directly classify new energy batteries after they are broken, and can complete the cleaning operation while classifying, thereby quickly obtaining clean plastic fragments and metal fragments to facilitate subsequent processing; the classification and cleaning operations are combined into one process to reduce electrolyte wastewater The generation of new energy batteries can not only greatly reduce the recycling cost of new energy batteries, but also shorten the recycling cycle and improve the environmental protection of new energy battery recycling.
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and illustration. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical applications, thereby enabling others skilled in the art to make and utilize various exemplary embodiments of the invention and various different applications. Choice and change. The scope of the invention is intended to be defined by the claims and their equivalents.
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