CN110000556A - Automatic welding track clamping corrector and correction component - Google Patents
Automatic welding track clamping corrector and correction component Download PDFInfo
- Publication number
- CN110000556A CN110000556A CN201810012526.XA CN201810012526A CN110000556A CN 110000556 A CN110000556 A CN 110000556A CN 201810012526 A CN201810012526 A CN 201810012526A CN 110000556 A CN110000556 A CN 110000556A
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- automatic welding
- welding track
- corrector
- scale
- positioning seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention discloses a kind of automatic welding track clamping corrector and correction components, belong to pipeline welding technology field.The automatic welding track clamping corrector includes positioning seat, measuring rod and magnet, and when installing automatic welding track, using magnet is provided on the downside of positioning seat, positioning seat is connected with steel pipe nozzle outer wall magnetism；The horizontal distance adjusted as needed, traverse measurement bar, so that the scale value of first corresponding first scale of measuring rod is identical as the value for the horizontal distance that needs adjust, with the horizontal distance between positioning steel tube nozzle and automatic welding track, and then automatic welding track is installed, so that second of automatic welding track and measuring rod is in contact, by checking corresponding second scale value in automatic welding track edge, realize the adjustment to the vertical height of automatic welding track, it measures correction course and replaces artificial ruler measurement, automatic welding track is installed, ensure the installation accuracy of automatic welding track, improve welding procedure efficiency.
Description
Technical field
The present invention relates to pipeline welding technology field, in particular to a kind of automatic welding track clamping corrector and correction group
Part.
Background technique
With the Rapid Implementation of China's energy strategy and the continuous increase of clear energy sources demand, current long distance pipeline is applied
Work stepped into heavy caliber, big wall thickness, Hi-grade steel, high pressure developing stage, pipeline position automatic welding technology gradually at
For the market mainstream.In all-position automatic welding of pipelines construction, the installation accuracy of guide rail has emphatically welding efficiency, quality
It acts on.
In the automatic welding track construction of the prior art, operator is generally measured using ruler, angle square, installs guided way
Road.
In the implementation of the present invention, the inventors discovered that in the prior art the prior art has at least the following problems:
Method installation effectiveness used in the prior art is low, error amount is larger, is easy to cause welding process positional shift, makes
Generated at the defects of welding lack of penetration, incomplete fusion, increase welding and reprocesses probability, and influence construction overall efficiency so that pipeline from
Dynamic welding technology high efficiency and high-qualityization technical advantage are difficult to greatly play.
Summary of the invention
In consideration of it, the present invention provides a kind of automatic welding track for replacing artificial ruler, angle square measurement, installation automatic welding track
Clamping corrector and correction component, to ensure track installation precision, reduce welding procedure defect, raising welding procedure efficiency.
Specifically, including technical solution below:
On the one hand, the embodiment of the invention provides a kind of automatic welding track clamping corrector, the corrector includes: positioning
Seat, measuring rod and magnet, wherein
The magnet is provided on the downside of the positioning seat, the magnet is suitable for being connected with the outer wall of steel pipe nozzle；
The measuring rod includes connected first and second, and described first is movably disposed at and the magnet
The upside of the opposite positioning seat；Described second is arranged in described first one end, and is suitable for and automatic welding track phase
Contact；
First scale adjacent with described first is provided on the upside of the positioning seat, described first one end is corresponding
First scale horizontal distance of the scale value between the steel pipe nozzle and the automatic welding track；Described second
On be provided with the second scale, the scale value of corresponding second scale in the edge of the automatic welding track is the automatic welding rail
The vertical height in road.
Selectively, the first graduation mark corresponding with first scale, institute are additionally provided on the upside of the positioning seat
It states and is additionally provided with the second graduation mark corresponding with second scale on second.
Selectively, first graduation mark includes the first separated time and the second separated time, first separated time and described second
Separated time is symmetricly set on first two sides；First scale includes that the first indexing and second index, and described first point
Degree and second indexing are symmetrical arranged, and the side of first separated time, second indexing is arranged in first indexing
The side of second separated time is set.
Selectively, described first offers channel, and first be connected to the channel is offered on the positioning seat
Through-hole and the second through-hole, the first screw are adapted for through the channel and the first through hole；Second screw is adapted for through described logical
Road and second through-hole.
Selectively, the corrector further includes the first gasket and the second gasket, and the first gasket setting is described the
Between the head of one screw and the upside of the positioning seat, second gasket be arranged in the head of second screw with it is described
Between the upside of positioning seat.
Selectively, alignment mark is provided on described first, the alignment mark setting is in the channel far from institute
State second side.
Selectively, the basil is provided on the positioning seat, the basil is suitable for being buckled in the steel pipe nozzle.
Selectively, the value range of first scale is 80~200mm.
Selectively, the value range of second scale is 10~60mm.
On the other hand, the embodiment of the invention also provides a kind of correction component, the correction component includes multiple above-mentioned power
Benefit requires the automatic welding track clamping corrector in any one of 1-7, and each automatic welding track clamping corrector is set
It sets at the steel pipe nozzle, and the distance between described automatic welding track clamping corrector is identical two-by-two.
Technical solution provided in an embodiment of the present invention the utility model has the advantages that
The embodiment of the invention provides a kind of automatic welding track clamping corrector and correction components, in installation automatic welding track
When, using magnet is provided on the downside of positioning seat, positioning seat is connected with the outer wall magnetism of steel pipe nozzle；Adjustment as needed
Horizontal distance, traverse measurement bar, so that the water that the scale value of first corresponding first scale of measuring rod and needs adjust
The value of flat distance is identical, with the horizontal distance between positioning steel tube nozzle and automatic welding track, and then installs automatic welding track,
So that second of automatic welding track and measuring rod is in contact, the edge by checking automatic welding track it is corresponding second the
The scale value of two scales, adjustment of the realization to the vertical height of automatic welding track, the artificial ruler measurement of measurement correction course substitution,
Automatic welding track is installed, it is ensured that the installation accuracy of automatic welding track reduces welding procedure defect, when shortening the preparation before welding
Between, improve welding procedure efficiency.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is the schematic diagram of the section structure of automatic welding track clamping corrector provided in an embodiment of the present invention；
Fig. 2 is the overlooking structure diagram of automatic welding track clamping corrector provided in an embodiment of the present invention；
Fig. 3 is the mounting structure schematic diagram of correction component provided in an embodiment of the present invention；
Fig. 4 is the partial enlarged view in Fig. 3 at A.
Appended drawing reference respectively indicates are as follows:
1, positioning seat；
101, the first scale；
1011, the first indexing；
1012, the second indexing；
102, the first graduation mark；
1021, the first separated time；
1022, the second separated time；
103, first through hole；
104, the second through-hole；
105, the basil；
2, measuring rod；
201, first；
2011, channel；
2012, alignment mark；
202, second；
2021, the second scale；
2022, the second graduation mark；
3, magnet；
4, steel pipe；
5, automatic welding track；
6, the first screw；
7, the second screw；
8, the first gasket；
9, the second gasket.
Specific embodiment
To keep technical solution of the present invention and advantage clearer, below in conjunction with attached drawing to embodiment of the present invention make into
One step it is described in detail.
The embodiment of the invention provides a kind of automatic welding track clamping corrector, the schematic diagram of the section structure as shown in Figure 1,
Its overlooking structure diagram is as shown in Fig. 2, include positioning seat 1, measuring rod 2 and magnet 3.
Wherein, the downside of positioning seat 1 is provided with magnet 3, and magnet 3 is suitable for being connected with the outer wall of 4 nozzle of steel pipe.
Measuring rod 2 includes first 201 and second 202 to be connected, and first 201 is movably disposed at and magnet 3
The upside of opposite positioning seat 1；First 201 one end is set for second 202, and is suitable for being in contact with automatic welding track 5,
As shown in Figure 4.
The upside of positioning seat 1 be provided with first 201 the first adjacent scale 101, first 201 one end is corresponding
Horizontal distance of the scale value of first scale 101 between 4 nozzle of steel pipe and automatic welding track 5；Is provided on second 202
Two scales 2021, the scale value of corresponding second scale 2021 in the edge of automatic welding track 5 are the vertical height of automatic welding track 5
Degree.
Therefore, a kind of automatic welding track clamping corrector of the embodiment of the present invention utilizes positioning seat 1, measuring rod 2 and magnet
3, when installing automatic welding track 5, it is provided with magnet 3 using in the downside of positioning seat 1, it can be with 4 nozzle of steel pipe by positioning seat 1
Outer wall magnetism be connected；The horizontal distance adjusted as needed, traverse measurement bar 2, so that first 201 correspondence of measuring rod 2
The first scale 101 scale value it is identical as the value for the horizontal distance that needs adjust, with 4 nozzle of positioning steel tube and automatic welding rail
Horizontal distance between road 5, and then automatic welding track 5 is installed, so that second 202 of automatic welding track 5 and measuring rod 2 connects
Touching, the scale value of corresponding second 202 second scale 2021 in edge by checking automatic welding track 5, is realized to automatic
The adjustment of the vertical height of track 5 is welded, measurement correction course replaces artificial ruler measurement, installation automatic welding track 5, it is ensured that automatic
The installation accuracy of track 5 is welded, welding procedure defect is reduced, the time before shortening welding improves welding procedure efficiency.
Based on above structure, in order to enhance the embodiment of the present invention a kind of automatic welding track clamping corrector globality,
The downside of positioning seat 1 can offer the first groove, and magnet 3 is fixed in the first groove, guarantee the side of magnet 3 and determine
The downside of position seat 1 is in same plane；The upside of positioning seat 1 can offer the second groove, and first 201 setting is recessed second
In slot, first 201 is allowed to move in the second groove.
It should be noted that magnet 3 can be by being sticked in the first groove or being welded in the first groove, in other realities
It applies in example, the fixed form of magnet 3 is not especially limited.
It is described in detail below for the specific structure of the automatic welding track clamping corrector of the embodiment of the present invention:
For positioning seat 1, personnel more precisely adjust the scale value of the first scale 101 for ease of operation, fixed
The upside of position seat 1 is additionally provided with first graduation mark 102 corresponding with the first scale 101, as shown in Fig. 2, utilizing the first scale
Trimmable horizontal distance between 4 nozzle of steel pipe and automatic welding track 5 can be accurate to 1mm by line 102.
Preferably, the first graduation mark 102 includes the first separated time 1021 and the second separated time 1022, the first separated time 1021 and second
Separated time 1022 is symmetricly set on first 201 two sides；First scale 101 includes that the first indexing 1011 and second indexes 1012,
First indexing 1011 and the second indexing 1012 are symmetrical arranged, and the side of the first separated time 1021 is arranged in the first indexing 1011, the
The side of the second separated time 1022 is arranged in two indexing 1012, as shown in Figure 2.
It is arranged such, on the one hand, above read the numerical value of the first graduation mark 102 from different directions convenient for operator；It is another
Aspect prevents in the actual operation process, due to the abrasion of the first separated time 1021 or the abrasion or first of the second separated time 1022
Indexing 1011 or second indexing 1012 abrasion and cause not being available for automatic welding track clamping corrector, it is spare to play abrasionproof
Effect.
It should be noted that the value range of the first scale 101 can be 80~200mm.In embodiments of the present invention,
The value range of one scale 101 can be 100~170mm, that is to say, that when being fully located in the second groove for first 201,
Horizontal distance between second 202 and 4 nozzle of steel pipe is 100mm；When first 201 moveable part is fully removed second
When groove, the horizontal distance between second 202 and 4 nozzle of steel pipe is 170mm.
Meanwhile positioning seat 1 further includes the basil 105 in structure setting, as shown in Figure 1, being provided with the basil on positioning seat 1
105, the basil 105 is suitable for being buckled in 4 nozzle of steel pipe, auxiliary magnet 3 is used for, so that the automatic welding track clamping of the embodiment of the present invention
Corrector is fixed on the outer wall of 4 nozzle of steel pipe.
For measuring rod 2, in structure setting, first 201 due to measuring rod 2 is movably disposed at positioning
The upside of seat 1, for the ease of fixation measuring bar 2, first 201 offers channel 2011, and offers on positioning seat 1 and channel
The first through hole 103 and the second through-hole 104, the first screw 6 of 2011 connections are adapted for through channel 2011 and first through hole 103；The
Two screws 7 are adapted for through channel 2011 and the second through-hole 104.
So set, passing through the fixed function of the first screw 6, so that first 201 is fixed on the upside of positioning seat 1；
By the collective effect of the first screw 6 and the second screw 7, so that by mobile first 201 one end corresponding first quarter
When the scale value of degree 101 is identical with the value for the horizontal distance that needs adjust, first 201 with the relative position of positioning seat 1 guarantor
It holds constant.
Further, corrector further includes the first gasket 8 and the second gasket 9, it is preferable that the first gasket 8 and the second gasket 9
It can be the circular gasket of same size, as shown in Fig. 2, head and the positioning seat 1 of the first screw 6 is arranged in the first gasket 8
Between upside, the second gasket 9 is arranged between the head of the second screw 7 and the upside of positioning seat 1.
By the first gasket 8 of setting and the second gasket 9, to better ensure that first 201 after adjusting position
It is remained unchanged with the relative position of positioning seat 1.
Meanwhile for measuring rod 2, corresponding with the first graduation mark 102, personnel are more accurate for ease of operation
Ground adjusts the scale value of the second scale 2021, is additionally provided with second scale corresponding with the second scale 2021 on second 202
Line 2022, as shown in Figure 1, can be arrived the adjustable vertical high precision of automatic welding track 5 using the second graduation mark 2021
1mm。
It should be noted that the value range of the second scale 2021 can be 10~60mm, in embodiments of the present invention, the
The value range of two scales 2021 can be 20~40mm, that is to say, that the mounting height of automatic welding track 5 is minimum to be
20mm, the mounting height highest of automatic welding track 5 can be 40mm.
Personnel are directed at the first graduation mark 102 for ease of operation, alignment mark 2012 are provided on first 201, such as
Shown in Fig. 2, channel 2011 is arranged in far from second 202 side in alignment mark 2012, the indicated by alignment mark 2012
Corresponding scale value is the horizontal distance between 4 nozzle of steel pipe and automatic welding track 5 on one graduation mark 102, is convenient for operator
The alignment function of member.
For magnet 3, magnet 3 can be magnet or permanent magnet, can be by certainly as long as ensuring magnetic stability
The magnetic attraction of body is sucked against on steel pipe 4, is not especially limited in embodiments of the present invention.
Based on above-mentioned automatic welding track clamping corrector, the embodiment of the invention also provides a kind of correction components, such as Fig. 3 institute
Show, correction component includes multiple above-mentioned automatic welding track clamping correctors, and each automatic welding track clamping corrector is arranged in steel
At 4 nozzle of pipe, and the distance between automatic welding track clamping corrector is identical two-by-two, for example, can nozzle 0,2,4,6,8,
6 automatic welding track clamping correctors are arranged in the position of 10 points.
It should be noted that being managed for the usage quantity of automatic welding track clamping corrector in correction component according to steel pipe 4
The required precision of the size of diameter and site operation determines, is not especially limited in embodiments of the present invention.
In actual installation automatic welding track 5, operator can carry multiple automatic welding track clamping correctors and arrive at
Measurement correction course is completed according to following construction procedure in construction site:
Firstly, determining the use number of automatic welding track clamping corrector, and then determine each automatic welding track clamping school
The fixation position of positive device；
Secondly, each automatic welding track clamping corrector is provided with to the one side alignment and fixation position of magnet 3, it will each certainly
Dynamic weldering track clamping corrector is adsorbed on pipeline 4, while ensuring that the basil 105 of each automatic welding track clamping corrector buckles
On the nozzle of steel pipe 4；
Again, first 201 of the measuring rod 2 of mobile each automatic welding track clamping corrector, so that first 201
Horizontal distance between the scale value and needs 4 nozzle of steel pipe adjusted and automatic welding track 5 of corresponding first scale 101 in one end
Value it is identical；
Then, automatic welding track 5 is installed, so that the second of automatic welding track 5 and each automatic welding track clamping corrector
Portion 202 is in contact；
Finally, checking corresponding second scale 2021 in 5 edge of automatic welding track after automatic welding track 5 is installed
Scale value completes the adjustment to the vertical height of automatic welding track 5, reaches specified altitude requirement.
The above is merely for convenience of it will be understood by those skilled in the art that technical solution of the present invention, not to limit
The present invention.All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (10)
1. a kind of automatic welding track clamping corrector, which is characterized in that the corrector includes: positioning seat (1), measuring rod (2)
With magnet (3), wherein
It is provided with the magnet (3) on the downside of the positioning seat (1), the magnet (3) is suitable for the outer wall phase with steel pipe (4) nozzle
Even；
The measuring rod (2) includes connected first (201) and second (202), and first (201) are movably set
It sets in the upside of the positioning seat (1) opposite with the magnet (3)；Described second (202) are arranged at described first
(201) one end, and be suitable for being in contact with automatic welding track (5)；
It is provided with first scale (101) adjacent with first (201) on the upside of the positioning seat (1), described first
(201) scale value of corresponding first scale (101) in one end is the steel pipe (4) nozzle and the automatic welding track
(5) horizontal distance between；It is provided with the second scale (2021) on second (202), the side of the automatic welding track (5)
The scale value of corresponding second scale (2021) of edge is the vertical height of the automatic welding track (5).
2. automatic welding track clamping corrector according to claim 1, which is characterized in that the upside of the positioning seat (1)
It is additionally provided with the first graduation mark (102) corresponding with the first scale (101), is additionally provided on second (202)
The second graduation mark (2022) corresponding with the second scale (2021).
3. automatic welding track clamping corrector according to claim 2, which is characterized in that first graduation mark (102)
Including the first separated time (1021) and the second separated time (1022), first separated time (1021) and second separated time (1022) are symmetrical
Two sides in first (201) are set；First scale (101) includes the first indexing (1011) and the second indexing
(1012), first indexing (1011) and second indexing (1012) are symmetrical arranged, and first indexing (1011) is set
It sets in the side of first separated time (1021), second indexing (1012) is arranged the one of second separated time (1022)
Side.
4. automatic welding track clamping corrector according to claim 1, which is characterized in that first (201) open up
Have channel (2011), the first through hole (103) being connected to the channel (2011) and second is offered on the positioning seat (1) and is led to
Hole (104), the first screw (6) are adapted for through the channel (2011) and the first through hole (103)；Second screw (7) is suitable for
Through the channel (2011) and second through-hole (104).
5. automatic welding track clamping corrector according to claim 4, which is characterized in that the corrector further includes first
Gasket (8) and the second gasket (9), head and the positioning seat of the first gasket (8) setting in first screw (6)
(1) between upside, the second gasket (9) setting is on the head of second screw (7) and the upside of the positioning seat (1)
Between.
6. automatic welding track clamping corrector according to claim 4, which is characterized in that set on first (201)
It is equipped with alignment mark (2012), alignment mark (2012) setting is in the channel (2011) far from second (202)
Side.
7. automatic welding track clamping corrector according to claim 1, which is characterized in that be arranged on the positioning seat (1)
Have the basil (105), the basil (105) is suitable for being buckled in the steel pipe (4) nozzle.
8. automatic welding track clamping corrector according to claim 1, which is characterized in that first scale (101)
Value range is 80~200mm.
9. automatic welding track clamping corrector according to claim 1, which is characterized in that second scale (2021)
Value range is 10~60mm.
10. a kind of correction component, which is characterized in that the correction component includes in any one of multiple the claims 1-9
The automatic welding track clamping corrector, each automatic welding track clamping corrector is arranged in the steel pipe (4) nozzle
Place, and the distance between described automatic welding track clamping corrector is identical two-by-two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810012526.XA CN110000556B (en) | 2018-01-05 | 2018-01-05 | Automatic weld track clamping corrector and correction subassembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810012526.XA CN110000556B (en) | 2018-01-05 | 2018-01-05 | Automatic weld track clamping corrector and correction subassembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110000556A true CN110000556A (en) | 2019-07-12 |
| CN110000556B CN110000556B (en) | 2020-08-11 |
Family
ID=67164651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810012526.XA Active CN110000556B (en) | 2018-01-05 | 2018-01-05 | Automatic weld track clamping corrector and correction subassembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110000556B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116359018A (en) * | 2023-05-31 | 2023-06-30 | 浙江祥晋汽车零部件股份有限公司 | Aluminum alloy threshold beam performance detection device and detection method |
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| Publication number | Publication date |
|---|---|
| CN110000556B (en) | 2020-08-11 |
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