CN109989681A - A kind of aeroge compound glass and its manufacturing method - Google Patents

A kind of aeroge compound glass and its manufacturing method Download PDF

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Publication number
CN109989681A
CN109989681A CN201711491307.6A CN201711491307A CN109989681A CN 109989681 A CN109989681 A CN 109989681A CN 201711491307 A CN201711491307 A CN 201711491307A CN 109989681 A CN109989681 A CN 109989681A
Authority
CN
China
Prior art keywords
parting bead
light
interval box
glass
transmitting plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711491307.6A
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Chinese (zh)
Inventor
卢梦言
卢孟磊
左小荣
张丁日
卢军
卢珊
卢斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changsha Xingna Aerogel Co Ltd
Original Assignee
Changsha Xingna Aerogel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changsha Xingna Aerogel Co Ltd filed Critical Changsha Xingna Aerogel Co Ltd
Priority to CN201711491307.6A priority Critical patent/CN109989681A/en
Publication of CN109989681A publication Critical patent/CN109989681A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/066Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/142Laminating of sheets, panels or inserts, e.g. stiffeners, by wrapping in at least one outer layer, or inserting into a preformed pocket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/046Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/67Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
    • E06B3/6707Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased acoustical insulation
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/67Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
    • E06B3/6715Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/677Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00Special arrangements or measures in connection with doors or windows
    • E06B7/16Sealing arrangements on wings or parts co-operating with the wings
    • E06B7/22Sealing arrangements on wings or parts co-operating with the wings by means of elastic edgings, e.g. elastic rubber tubes; by means of resilient edgings, e.g. felt or plush strips, resilient metal strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/12Gel
    • B32B2266/126Aerogel, i.e. a supercritically dried gel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • B32B2419/06Roofs, roof membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/249Glazing, e.g. vacuum glazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22Glazing, e.g. vaccum glazing

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

The present invention provides a kind of aeroge compound glass and its manufacturing method, aeroge compound glass includes the first light-transmitting plate and the second light-transmitting plate, interval box is set between two pieces of light-transmitting plates and forms sealing cavity, the end of parting bead is fixedly connected with the inner surface of interval box, sealing cavity is separated into multiple separate cavities, aerogel plate is filled in separate cavities, wherein the cross sectional shape of the aerogel plate edge of the neighbouring parting bead is concave shape.Its manufacturing method is the following steps are included: preparing cavity, placing parting bead and aerogel plate, cover step.Aeroge compound glass of the invention has excellent heat-insulation and heat-preservation, translucency, sound-proofing, aesthetics etc., it is particularly suitable for the fields such as door and window, cladding glass, indoor partition and the lighting roof of green building and super low energy consumption building, preparation process is simple, it is suitble to industrialized production, application prospect is huge.

Description

A kind of aeroge compound glass and its manufacturing method
Technical field
The present invention relates to daylighting, light transmission, heat-insulated, heat preservation, acoustic material field more particularly to a kind of aeroge compound glass And its manufacturing method.
Background technique
China seriously hinders the sustainable development of Chinese society economy as the big energy consumption state of the first in the world, energy shortage Exhibition.Wherein, constructing operation energy consumption number is surprising, accounts for the 30% of national social total energy consumption, and architectural exterior-protecting construction energy consumption 50% or so is generated by windowpane, and in order to reduce building energy consumption, the design and application of energy-saving glass window are particularly important and urgent.Gas Gel is a kind of solid material of nanoporous, has that density is low, thermal conductivity is extremely low, it is seen that the excellent characteristics such as light transmission rate height, Excellent lightweight, light transmission, heat-insulated, heat preservation, sound insulation, fire prevention, shock resistance are shown, is a kind of ideal transparent heat-insulation external door Window material.Although aeroge is always the research emphasis of major universities and colleges and research institution, also there are many airsettings in last decade Glue production firm does not still occur always aeroge Energy Saving Windows Related product, causing this situation mainly has following two in the market Aspect reason: (1) intensity of aeroge is lower, and brittleness is big, is risk of damage in preparation, assembly and transportational process, and And with the increase of aeroge size, aeroge is risk of damage to also bigger, and therefore, it is difficult to obtain complete large scale gas Gel application is in building energy conservation window;(2) the bigger aeroge of size, it is also harsher to production technology and equipment requirement, in this way It not only increases the production difficulty of aeroge while also increasing its production cost, it is difficult to which the market for carrying out aeroge Energy Saving Windows pushes away Wide and application.
Summary of the invention
Preparation for large scale aeroge is difficult, easy to damage, at high cost and be not easy the disadvantages of carrying out marketing, this hair It is bright to propose that a kind of structure is simple, manufacturing process is easy, the degree of reliability is high, cost is relatively low and the significant aeroge group of energy-saving effect Combined glass glass and its manufacturing method.
As the scheme to solve the above problems, the present invention provides a kind of aeroge compound glass, comprising: the first light-transmitting plate and Second light-transmitting plate, first light-transmitting plate and second light-transmitting plate are arranged in parallel;Interval box, the interval box pass through close Sealing is adhered between first light-transmitting plate and second light-transmitting plate, forms sealing cavity;Parting bead, the end of the parting bead It is fixedly connected with the inner surface of the interval box, the sealing cavity is separated into two or more separate cavities;Aeroge Plate, the aerogel plate are filled in the separate cavities;Also, the cross sectional shape of the aerogel plate edge of the neighbouring parting bead is The edge of concave shape, adjacent two pieces of aerogel plates is wrapped in conjunction with by the parting bead in opposite directions in the horizontal direction.The present invention makes Glass cavity is divided into the lesser separate cavities of multiple sizes, the aerogel plate shape filled in separate cavities and separate cavities with parting bead Shape matches, in this way, the aerogel plate of small size is connected to form large-sized aerogel plate by parting bead, overcomes large scale Aerogel plate manufacture is harsh and assembles, transports brought damage risk, and the aerogel plate of smaller size is to equipment and work Skill requirement is low, is conducive to low cost, high efficiency production.
In the present invention section of alleged aerogel plate edge be concave shape, concave shape designated herein be it is sensu lato, be Refer to that aerogel plate edge has groove structure, and the groove shapes of aerogel plate edge match with parting bead shape, parting bead two sides The groove of aerogel plate edge combine in opposite directions, the hollow shape of composition is exactly the shape of parting bead, so wraps parting bead.Every There are gaps between item and two pieces of light-transmitting plates, are not directly contacted with, but are wrapped parting bead by aeroge, so avoid parting bead The heat bridge effect of generation further improves the heat preservation and insulation of aeroge compound glass, and parting bead is hidden in aeroge Inside increases the aesthetics of aeroge compound glass.In addition, can also there is no gap between parting bead and two pieces of light-transmitting plates, and It is directly to contact, then the cross sectional shape of aerogel plate edge is the cross sectional shape of parting bead one side of something.
In addition, structure of the invention can be, but not limited to be two glass single cavity structures, three glass, two chamber, four glass, three chamber can also be Etc. structures, at least one glass cavity multiple separate cavities are separated by parting bead, fill aerogel plate in each separate cavities.Such as This, aeroge compound glass of the invention has the spies such as excellent heat-insulation and heat-preservation, sound insulation and noise reduction, diffusion light transmission, Wind-Pressure Resistance, beauty Property.
Further, the cross sectional shape of the parting bead is regular shape or irregular shape, and regular shape is triangle, four One of side shape, pentagon, hexagon, octagon, circle, ellipse, cross etc..Wherein, preferably rectangle, diamond shape, six Side shape, circle etc., irregular shape such as cloud shape, according to production needs and market situation, the multiplicity also produced according to airsetting blob of viscose Change, multiregion chooses parting bead shape to adapt to.In this way, the cross sectional shape of aerogel plate edge be parting bead cross sectional shape half or A part, the cross sectional shape of adjacent two pieces of aerogel plate edge match in the cross sectional shape of parting bead, and two pieces of aerogel plates will be every Item wraps.
Further, the parting bead is integrally formed, in this way, can form work by extrusion, injection molding, calendering, mold etc. Skill one-pass molding is required staggered parting bead.
Further, it is arranged fluted on the parting bead, is fastened between the parting bead by the way that the groove is opposite two-by-two, In, the parting bead quantity is at least two.This manner it is also possible to fasten card by the way that groove structure is opposite by two or more parting beads Required staggered parting bead is tightly formed, obtained parting bead is parallel with two pieces of light-transmitting plates along its length.
Further, the parting bead outer surface is provided with insulating layer.In this way, it is preferable to use insulating layer have polyurethane, gas Gel and its compound etc..Insulating layer is the material or composite body for having significant resistance to hot-fluid, is in cellular or fibre Shape is tieed up, with the conduction of the immobilising air barrier heat in its inside, the heat bridge of parting bead generation is further avoided, improves aeroge group The heat preservation and insulation of combined glass glass.
Further, the material of the parting bead be one of metal, ceramics, glass, plastics, timber, composite material or It is a variety of.Wherein, glass strip is float glass parting bead, tempered glass parting bead, ultra-clear glasses parting bead, caesium potash glass parting bead, coloring One of glass strip, coated glass parting bead, doubling glass parting bead etc., the metal isolating strip be stainless steel parting bead, aluminium parting bead, One of copper parting bead, titanium alloy parting bead etc., plastic spacing strip are polymethyl methacrylate parting bead, polycarbonate parting bead, polyphenyl One of ethylene parting bead, polyethylene terephthalate parting bead, polypropylene parting bead, polyvinyl chloride parting bead etc., composite material Parting bead is fibre reinforced plastics parting bead or bridge cut-off aluminium parting bead;Or parting bead may be foam glass parting bead or foamed ceramics parting bead; Or parting bead is made of above two or two or more Material claddings, such as aluminum wood parting bead, plastic-aluminum parting bead, plastic-steel parting bead;Or it is described Parting bead is elastic strip.In this way, parting bead of the present invention can select one in metal, ceramics, glass, plastics, timber, composite material etc. It kind is made, or by two of them or two kinds of above-mentioned materials are compound constitutes, moreover, parting bead not only can be used with some strength Material can also can slow down directly using the elastic strip with certain elasticity or even absorb aerogel plate and assemble and transporting The collision or impact energy generated in the process is played the role of protecting aerogel plate.
Further, it is set between the inner surface of the interval box and/or the parting bead and the contact surface of the aerogel plate It is equipped with elastic strip.In this way, elastic strip can be fixedly bonded to the inner surface and/or parting bead and aeroge of interval box by adhesive Be the outer surface of parting bead between the contact surface of plate, between usual parting bead and the contact surface of aerogel plate, interval box inner surface and The parting bead material of parting bead outer surface can be identical or different, and elastic strip, Ke Yiyou so is arranged in the aeroge surrounding of filling Effect slows down aeroge collision in the horizontal direction or impact, to avoid aeroge due to crackle caused by colliding or impacting or break Damage.
Further, the elastic strip is solid core or hollow core structures.In this way, elastic strip can when filling aeroge plate Entirely to abut with aeroge plate, the elastic strip of solid core structure has a more preferably flexible deformation, and the elasticity of hollow core structures Item provides more cushion spaces when colliding or impacting for aeroge plate, preferably protects aeroge plate not by broken Damage.
Further, the material of the elastic strip is thermoplastic elastic body, wherein the rubber is butylbenzene rubber One of glue, butadiene rubber, isoprene rubber, silicon rubber, EP rubbers, butyl rubber, neoprene, nitrile rubber, it is described Thermoplastic elastomer (TPE) is styrenic elastomer, olefin type elastomer, diene class elastomer, polyvinyl chloride-base elastomer, urethane class Elastomer, esters elastomer, amides elastomer, organic fluoride class elastomer, organic silicon elastomer, in vinyl elastomer It is a kind of.In this way, can slow down using there is elastomeric material as elastic strip and even absorb aerogel plate in assembly and transport The collision or impact energy generated in the process is played the role of protecting aeroge, is greatly reduced or avoids aerogel plate appearance The even damaged risk of crackle;In use process, with the variation of environment temperature, causes glass sky cavity pressure to change and draw Subtle expansion or shrinkage is played, and thermal expansion and contraction can also occur for light-transmitting plate, aeroge, interval box etc. in use process, due to Elastic strip has certain elastic reaction, therefore can effectively absorb the deformation potential that above-mentioned expansion and shrinkage generate.
Further, the interval box is with hollow structure.In this way, using the interval box of hollow structure, in interval box Can be desiccant-filled, it is continuous to adsorb the vapor entered in light-transmitting plate sealing cavity in use, do not make it in use not Dew condensation phenomenon easy to form, improves service life and aesthetics.
Further, blow vent is provided in the interval box.In this way, blow vent is reserved in interval box, it can be to glass Glass sealing cavity carries out vacuumize process or filling inert gas treatment.
Further, the material of the interval box is one of metal, ceramics, glass, plastics, timber, composite material Or it is a variety of.Wherein, glass partition frame is float glass interval box, tempered glass interval box, ultra-clear glasses interval box, caesium potash glass One of interval box, coloured glass interval box, coated glass interval box, doubling glass interval box etc., metal interval box are not One of rust steel interval box, aluminium interval box, copper interval box, titanium alloy interval box etc., plastic spacers frame are polymethylacrylic acid Between methyl esters interval box, polycarbonate interval box, polystyrene interval box, polyethylene terephthalate interval box, polypropylene One of bulkhead, polyvinyl chloride interval box etc., composite material interval box are fibre reinforced plastics interval box or bridge-cut-off aluminum interval Frame;Or interval box is foam glass interval box or foamed ceramics interval box;Or interval box is by above two or two or more materials Compound composition, such as aluminum wood interval box, plastic-aluminum interval box, plastic-steel interval box.In this way, airsetting can be assigned using metal interval box Glue compound glass metallic luster improves beautiful decoration;Aeroge can be improved using ceramic space frame, glass partition frame to combine The resisting wind press capacity of glass;There is more preferably transparent and semi-transparency property using plastic spacers frame;Use composite material interval box And foam glass interval box, foamed ceramics interval box, aluminum wood interval box, plastic-aluminum interval box, plastic-steel interval box etc. can reduce heat Bridge improves the thermal property of aeroge compound glass.
Further, first light-transmitting plate and second light-transmitting plate are glass or transparent plastic sheet, wherein the glass Glass is tempered glass, in float glass, coloured glass, pattern glass, wire glass, coated glass, pad pasting glass, doubling glass One kind, the transparent plastic be polymethyl methacrylate, polycarbonate, polystyrene, polyethylene terephthalate, It is polypropylene, polyvinyl chloride, polyethylene terephthalate -1,4 cyclohexane dimethanol ester, fluorinated ethylene propylene copolymer, double One of allyl diglycol carbonic acid lipopolymer.In this way, the glass and plastics for light-transmitting plate have excellent translucency Can, glass has excellent weatherability and chemical inertness etc., and plastics have the characteristics such as lightweight, high intensity;The present invention can basis Use environment, purposes select suitable internal layer light-transmitting plate and outer layer light-transmitting plate;It is reserved on the first light-transmitting plate or the second light-transmitting plate Blow vent can carry out vacuumize process or filling inert gas treatment to cavity.The present invention can select difference depending on the application The light-transmitting plate of material is more suitable for the door of super high-rise building using the plastic light-transmission plate with lightweight, light transmission features and high intensity Window, the door and window of curtain wall construction and existing building, curtain wall transformation.
Further, the U-shaped gap location formed between the interval box outer surface and the first light-transmitting plate, the second light-transmitting plate is set It is equipped with the sealant.In this way, carrying out double sealing to aeroge compound glass, air-tightness and the structure that can increase glass are complete Whole property.The sealant is one of silicone adhesive, polysulfide rubber, butyl rubber, hydrated sodium silicate, potassium silicate hydrate.This Outside, sealant of the invention is not limited to the above sealant, can also be resinae sealant, as phenolic resin, epoxy resin, Organic siliconresin, acrylic resin, polyurethane resin etc..
Further, the shape of the separate cavities is one of regular shape, irregular shape or a variety of combinations.Such as This, aeroge compound glass of the invention may include the separate cavities of identical or different shape, and the shapes of each separate cavities can be with Be rule or it is irregular, wherein irregular shape for example cloud shape, portrait, image and it is some have the special of Art Design sense make Type etc..
Further, the regular shape of separate cavities be triangle, quadrangle, pentagon, hexagon, octagon, decagon, Circle, ellipse etc..In this way, the shape of separate cavities of the invention can according to user demand, hobby and it is functional customize, can be with But it is not limited to the above shape, in the case where not departing from this design, all shapes to separate cavities carry out any possible change Change, all belongs to the scope of protection of the present invention.
The present invention provides a kind of manufacturing method of aeroge compound glass, comprising the following steps:
(1) cavity is prepared, is formed the lower surface bonds of the interval box on second light-transmitting plate using the sealant The cavity of recording quantity;
(2) compoboard is placed, the compoboard that parting bead is preset between aerogel plate is placed in cavity, by the end of the parting bead Portion is fixedly connected on the inner surface of the interval box;
(3) first light-transmitting plate is bonded in the upper surface of the interval box using the sealant by cover.
It may include light-transmitting plate cleaning and light-transmitting plate surface preparation before step (1);The concave shape of aerogel plate edge Structure can be obtained by modes such as machine cuts, laser cutting, ultrasonic cutting, high pressure gas cutting or mold moldings;Every The inner surface of the end of item and interval box can be fixed by the connection types such as welding, riveting;In this way, aeroge group of the invention The manufacturing process of combined glass glass is simple, practical, cost is relatively low, effectively solves large scale aeroge to the high request of equipment and technique, With high product qualification rate and production efficiency, it is very suitable to continuous production.
Further, the surrounding of compoboard is provided with frame in the step (2).In this way, the end of parting bead and frame it Between be fixedly connected, shape is integral, prevents that the displacement of aerogel plate or parting bead occurs very when compoboard to be placed in cavity To falling off, keep packaging technology easier, it is more efficient.Frame can be elastic strip material.In this way, can substitute in interval box The elastic strip on surface can also effectively slow down aerogel plate collision in the horizontal direction or punching while optimizing packaging technology It hits, plays the role of protecting aerogel plate.
Further, blow vent is set on first light-transmitting plate or second light-transmitting plate or the interval box, institute After stating step (4), including vacuum processing step, the separate cavities are carried out specifically by the blow vent to vacuumize place Reason;It further comprise inert gas addition step, specifically by the blow vent to the sky or after the step (4) Inert gas is added in chamber.In this way, vacuum degree or inert gas certain in glass cavity can further decrease it is of the invention The heat transfer coefficient of aeroge compound glass.
Further, the step (4) carries out in vacuum environment.In this way, cover step in closed vacuum chamber into Row, further decreases the heat transfer coefficient of aeroge compound glass of the invention.
It further, further comprise sealing step after the step (4), the sealing step is at the interval The U-shaped gap location formed between outer frame surface and the first light-transmitting plate, the second light-transmitting plate is sealed processing using the sealant. In this way, carrying out double sealing to aeroge compound glass, the air-tightness and structural intergrity of glass can be increased.
Aeroge compound glass according to the present invention has the spies such as preferable heat-insulation and heat-preservation, light transmission, daylighting, beauty, sound insulation Property and the advantages that structure is simple, manufacturing process is easy, cost is relatively low, and can effectively avoid large scale aeroge cracky Disadvantage, is suitable for green building and super low energy consumption is built, especially between high level, the door and window of super high-rise building, cladding glass, interior Every with the fields such as lighting roof, be particularly suitable for door and window, the curtain wall transformation of existing building, preparation process is simple, is suitble to industrialization Production, application prospect are huge.
Detailed description of the invention
Fig. 1 is the perspective view of aeroge compound glass of the invention;
Fig. 2 is the plan view of aeroge compound glass of the invention;
Fig. 3 is the sectional view of aeroge compound glass of the invention;
Fig. 4-Fig. 9 be the present embodiments relate to parting bead and adjacent two pieces of aerogel plates sectional view.
Wherein: the first light-transmitting plate of 1-;The second light-transmitting plate of 2-;3- interval box;4- parting bead;5- aerogel plate;The first side 511-; The second side 512-;513- third side;The first side 521-;The second side 522-;The first side 531-;The second side 532-;533- third side; The first side 541-;The second side 542-;543- third side;The 4th side 544-;551- inner concave curve;The first side 561-;562- second Side;563- third side;6- elastic strip;7- sealant.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing to the present invention Specific embodiment be described in detail.Many details are explained in the following description in order to fully understand this hair It is bright.But the invention can be embodied in many other ways as described herein, those skilled in the art can be not Similar improvement is done in the case where violating intension of the present invention, therefore the present invention is not limited to the specific embodiments disclosed below.
A kind of embodiment of aeroge compound glass of the invention, a kind of aeroge compound glass, perspective view, plan view Distinguish with sectional view as shown in Figure 1, Figure 2 and Figure 3, comprising: the first light-transmitting plate 1 and the second light-transmitting plate 2, first light-transmitting plate 1 It is arranged in parallel with second light-transmitting plate 2;Interval box 3, the interval box 3 are adhered to described first thoroughly by sealant 7 Between tabula rasa 1 and second light-transmitting plate 2, sealing cavity is formed;Parting bead 4, the end of the parting bead 4 and the interval box 3 Inner surface is fixedly connected, and the sealing cavity is separated into two or more separate cavities;Aerogel plate 5, the aeroge Plate 5 is filled in the separate cavities;Also, the cross sectional shape of 5 edge of aerogel plate of the neighbouring parting bead 4 is concave shape, phase The edge of adjacent two pieces of aerogel plates 5 is wrapped in conjunction with by the parting bead 4 in opposite directions in the horizontal direction.
In this way, brittleness is big since the intensity of aerogel plate 5 is lower, have in preparation, assembly and transportational process impaired Risk, and with the increase of 5 size of aerogel plate, aeroge are risk of damage to also bigger, and the present invention uses parting bead will Glass cavity is divided into the lesser separate cavities of multiple sizes, 5 shape of aerogel plate and separate cavities shape phase filled in separate cavities Matching, and the aerogel plate 5 of smaller size is low to equipment and technique requirement, is conducive to low cost, high efficiency production.Moreover, this In invention the section of 5 edge of aerogel plate be concave shape, concave shape designated herein be it is sensu lato, refer to 5 side of aerogel plate Portion has groove structure, and the groove shapes of 5 edge of aerogel plate match with 4 shape of parting bead, the aerogel plate 5 of parting bead two sides The groove of edge combines in opposite directions, and the hollow shape of composition is exactly the shape of parting bead 4, so wraps parting bead 4.
Also, there are gaps between parting bead 4 and two pieces of light-transmitting plates (1,2), are not directly contacted with, but will be every by aeroge 5 Item 4 wraps, and so avoids the heat bridge effect of the generation of parting bead 4, further improves the heat-insulation and heat-preservation of aeroge compound glass Performance, and parting bead 4 is hidden in inside aeroge 5, increase the aesthetics of aeroge compound glass.
In addition, can also there is no gap between parting bead 4 and two pieces of light-transmitting plates (1,2), but directly contact, then aerogel plate The cross sectional shape of edge is the cross sectional shape of parting bead one side of something.
In addition, structure of the invention can be, but not limited to be two glass single cavity structures, three glass, two chamber, four glass, three chamber can also be Etc. structures, at least one glass cavity multiple separate cavities are separated by parting bead, aerogel plate 5 is filled in each separate cavities.
In this way, aeroge compound glass of the invention has excellent heat-insulation and heat-preservation, sound insulation and noise reduction, diffusion light transmission, wind resistance The characteristics such as pressure, beauty.
In the present embodiment, the cross sectional shape of the parting bead 4 is regular shape or irregular shape.
In this way, the cross sectional shape of 4 shape of parting bead can be rule and it is irregular, irregular shape such as cloud shape and its He is special formed etc..
In the present embodiment, the regular shape in the section of the parting bead 4 is triangle, quadrangle, pentagon, hexagon, eight One of side shape, circle, ellipse, cross etc..Wherein, preferably rectangle, diamond shape, hexagon, circle etc..
In this way, the cross sectional shape of aerogel plate edge can be the half or a part of parting bead cross sectional shape, adjacent two pieces The cross sectional shape of aerogel plate edge matches in the cross sectional shape of parting bead, in the case where not departing from this design, it is all to every The cross sectional shape of item 4 carries out any possible variation, all belongs to the scope of protection of the present invention.
In the present embodiment, preferred embodiment is, the concave shape includes first at 511, second 512 and third side 513, institute It states second and 511 is connect when 512 side is with first, the other side is connect with third side 513, and second side 512 is respectively with On one side 511, third side 513 is vertically arranged, and 512 length of the second side is the thickness in 4 section of parting bead, adjacent two pieces of airsettings The sum of the length on the first side 511 in 5 edge section of offset plate is the width of the parting bead 4;Thus it is square that 4 cross sectional shape of parting bead, which is made, Shape, the aeroge compound glass that adjacent two pieces of aerogel plates, 5 edge cross sectional shape is concave shape.
In the present embodiment, the parting bead 4 is integrally formed.
In this way, parting bead 4 is integral, it can be institute by the one-pass molding of the moulding process such as extrusion, injection molding, calendering, mold Need staggered parting bead 4.
In the present embodiment, it is arranged fluted on the parting bead 4, is fastened between the parting bead 4 by the way that the groove is opposite, In, 4 quantity of parting bead is at least two.
This manner it is also possible to fasten clamping into required staggered by the way that groove structure is opposite by two or more parting beads 4 Parting bead 4, obtained parting bead 4 are parallel with two pieces of light-transmitting plates (1,2) along its length.
In the present embodiment, 4 outer surface of parting bead is provided with insulating layer.
In this way, it is preferable to use insulating layer have polyurethane, aeroge and its compound etc..Insulating layer is that have to show to hot-fluid The material or composite body of resistance are write, is in cellular or threadiness, with the conduction of the immobilising air barrier heat in its inside, The heat bridge for further avoiding the generation of parting bead 4, improves the heat preservation and insulation of aeroge compound glass.
In the present embodiment, the material of the parting bead 4 is one of metal, ceramics, glass, plastics, timber, composite material Or it is a variety of.Wherein, glass strip be float glass parting bead, tempered glass parting bead, ultra-clear glasses parting bead, caesium potash glass parting bead, One of color glass strip, coated glass parting bead, doubling glass parting bead etc., the metal isolating strip be stainless steel parting bead, aluminium every One of item, copper parting bead, titanium alloy parting bead etc., plastic spacing strip are polymethyl methacrylate parting bead, polycarbonate parting bead, gather One of styrene parting bead, polyethylene terephthalate parting bead, polypropylene parting bead, polyvinyl chloride parting bead etc., composite wood Expect that parting bead is fibre reinforced plastics parting bead or bridge cut-off aluminium parting bead;Or parting bead 4 or foam glass parting bead or foamed ceramics every Item;Or parting bead 4 is made of above two or two or more Material claddings, such as aluminum wood parting bead, plastic-aluminum parting bead, plastic-steel parting bead;Or The parting bead 4 is elastic strip 6.
In this way, parting bead 4 of the present invention can select one of metal, ceramics, glass, plastics, timber, composite material etc. to make , or by two of them or two kinds of above-mentioned materials are compound constitutes, moreover, the material with some strength not only can be used in parting bead 4 Material, can also directly using the elastic strip 6 with certain elasticity, can slow down even absorb aerogel plate 5 preparation, assembly and The collision or impact energy generated in transportational process is played the role of protecting aerogel plate 5.
In the present embodiment, the contact surface of the inner surface and/or the parting bead 4 of the interval box 3 and the aerogel plate 5 it Between be provided with elastic strip 6.
In this way, elastic strip 6 can be fixedly bonded to the inner surface and/or parting bead 4 and aeroge of interval box 3 by adhesive It is the outer surface of parting bead 4, table in interval box 3 between the contact surface of plate 5, between usual parting bead 4 and the contact surface of aerogel plate 5 The parting bead material of face and parting bead outer surface can be identical or different, and elastic strip 6 so is arranged in 5 surrounding of the aeroge of filling, The collision in the horizontal direction of aeroge 5 or impact can effectively be slowed down, thus avoid aeroge 5 due to colliding or impacting caused by Crackle or breakage.
In the present embodiment, the elastic strip 6 is solid core or hollow core structures.
In addition, the thickness of elastic strip 6 can be, but not limited to as 1 ~ 10mm, preferably 2 ~ 5mm.
In this way, elastic strip 42 can entirely be abutted with aeroge plate 51, solid core knot when filling aeroge plate 51 The elastic strip 42 of structure has a more preferably flexible deformation, and the elastic strip 42 of hollow core structures is aeroge plate 51 colliding or More cushion spaces are provided when impact, preferably protect aeroge plate 51 not by breakage.
In the present embodiment, the material of the elastic strip 6 is thermoplastic elastic body, wherein the rubber is butylbenzene One of rubber, butadiene rubber, isoprene rubber, silicon rubber, EP rubbers, butyl rubber, neoprene, nitrile rubber, institute Stating thermoplastic elastomer (TPE) is styrenic elastomer, olefin type elastomer, diene class elastomer, polyvinyl chloride-base elastomer, urethane Class elastomer, esters elastomer, amides elastomer, organic fluoride class elastomer, organic silicon elastomer, in vinyl elastomer One kind.
In this way, using have elastomeric material as elastic strip 6, can slow down even absorb aerogel plate 5 prepare, The collision or impact energy generated in assembly and transportational process is played the role of protecting aeroge, is greatly reduced or avoids gas The cracked or even damaged risk of gel slab 5;In use process, with the variation of environment temperature, lead to glass cavity internal pressure Power, which changes, causes subtle expansion or shrinkage, and light-transmitting plate (1,2), aeroge 5, interval box 3 etc. can also be sent out in use process Raw thermal expansion and contraction can effectively absorb above-mentioned expansion and shrinkage generates since elastic strip 6 has certain elastic reaction Deformation potential.
In the present embodiment, the interval box 3 is with hollow structure.
In this way, using the interval box 3 of hollow structure, it can be desiccant-filled in interval box 3, continuous adsorb enters in use Vapor in light-transmitting plate sealing cavity, makes it be not easily formed dew condensation phenomenon in use, improves service life and beautiful The property seen.
In the present embodiment, blow vent is provided in the interval box 3.
In this way, reserving blow vent in interval box 3, vacuumize process or filling inertia can be carried out to glass capsulation cavity Gas treatment.
In the present embodiment, the material of the interval box 3 is metal, ceramics, glass, plastics, timber, one in composite material Kind is a variety of.Wherein, glass partition frame is float glass interval box, tempered glass interval box, ultra-clear glasses interval box, caesium potassium glass One of glass interval box, coloured glass interval box, coated glass interval box, doubling glass interval box etc., metal interval box are One of stainless steel interval box, aluminium interval box, copper interval box, titanium alloy interval box etc., plastic spacers frame are polymethyl Sour methyl esters interval box, polycarbonate interval box, polystyrene interval box, polyethylene terephthalate interval box, polypropylene One of interval box, polyvinyl chloride interval box etc., composite material interval box is between fibre reinforced plastics interval box or bridge-cut-off aluminum Bulkhead;Or interval box 3 is foam glass interval box or foamed ceramics interval box;Or interval box 3 is by above two or two or more Material cladding is constituted, such as aluminum wood interval box, plastic-aluminum interval box, plastic-steel interval box.
In this way, aeroge compound glass metallic luster can be assigned using metal interval box, beautiful decoration is improved;It uses The resisting wind press capacity of aeroge compound glass can be improved in ceramic space frame, glass partition frame;Had more using plastic spacers frame Good transparent and semi-transparency property;Using between composite material interval box and foam glass interval box, foamed ceramics interval box, aluminum wood Bulkhead, plastic-aluminum interval box, plastic-steel interval box etc. can reduce heat bridge, improve the thermal property of aeroge compound glass.
In the present embodiment, first light-transmitting plate 1 and second light-transmitting plate 2 are glass or transparent plastic sheet, wherein institute Stating glass is tempered glass, float glass, coloured glass, pattern glass, wire glass, coated glass, pad pasting glass, doubling glass One of glass, the transparent plastic are polymethyl methacrylate, polycarbonate, polystyrene, poly terephthalic acid second two Alcohol ester, polypropylene, polyvinyl chloride, polyethylene terephthalate -1,4 cyclohexane dimethanol ester, fluorinated ethylene propylene copolymerization One of object, diallyl diglycol carbonate lipopolymer.
In this way, the glass and plastics for light-transmitting plate have an excellent light transmission, glass have excellent weatherability and Chemical inertness etc., plastics have the characteristics such as lightweight, high intensity;The present invention can be suitable interior according to use environment, purposes selection Layer light-transmitting plate and outer layer light-transmitting plate;Blow vent is reserved on the first light-transmitting plate 1 or the second light-transmitting plate 2, cavity can be taken out It is vacuum-treated or fills inert gas treatment.
The present invention can select the light-transmitting plate of unlike material depending on the application, using with lightweight, light transmission features and high intensity Plastic light-transmission plate be more suitable for the door and window of super high-rise building, the door and window of curtain wall construction and existing building, curtain wall transformation.
In the present embodiment, between the U-shaped formed between 3 outer surface of interval box and the first light-transmitting plate 1, the second light-transmitting plate 2 The sealant 7 is provided at gap.
In this way, carrying out double sealing to aeroge compound glass, the air-tightness and structural intergrity of glass can be increased.
In the present embodiment, the sealant 7 is silicone adhesive, polysulfide rubber, butyl rubber, hydrated sodium silicate, potassium silicate water Close one of object.In addition, sealant 7 of the invention is not limited to the above sealant, resinae sealant, such as phenol can also be Urea formaldehyde, epoxy resin, organic siliconresin, acrylic resin, polyurethane resin etc..
In the present embodiment, the shape of the separate cavities is one of regular shape, irregular shape or a variety of combinations.
In this way, aeroge compound glass of the invention may include the separate cavities of identical or different shape, each separate cavities Shape can be rule or it is irregular, wherein irregular shape for example cloud shape, portrait, image and it is some have Art Design Sense it is special formed etc..
In the present embodiment, the regular shape of separate cavities is triangle, quadrangle, pentagon, hexagon, octagon, odd plots of land that can be cultivated Shape, circle, ellipse etc..
In this way, the shape of separate cavities of the invention can according to user demand, hobby and it is functional customize, can with but it is unlimited Then the above shape, in the case where not departing from this design, all shapes to separate cavities carry out any possible variation, belong to In protection scope of the present invention.
Another embodiment of the invention, a kind of manufacturing method of aeroge compound glass, comprising the following steps:
(1) cavity is prepared, using the sealant 7 by the lower surface bonds of the interval box 3 on second light-transmitting plate 2, Form the cavity of recording quantity;
(2) compoboard is placed, the compoboard that parting bead 4 is preset between aerogel plate 5 is placed in cavity, by the parting bead 4 End be fixedly connected on the inner surface of the interval box 3;
(3) first light-transmitting plate 1 is bonded in the upper surface of the interval box 3 using the sealant 7 by cover.
In addition, further including light-transmitting plate cleaning and light-transmitting plate surface preparation, can be to utilize and contain silicon before step (1) Alkane coupling agent, as the solution of KH550 handles light-transmitting plate inner surface.
In addition, the concave-shaped structure of 5 edge of aerogel plate can pass through machine cuts, laser cutting, ultrasonic cutting, height The modes such as body of calming the anger cutting or mold molding obtain.
In addition, the inner surface of the end of parting bead 4 and interval box 3 can be fixed by the connection types such as welding, riveting.
In this way, the manufacturing process of aeroge compound glass of the invention is simple, practical, cost is relatively low, big ruler is effectively solved Very little aeroge has high product qualification rate and production efficiency, is very suitable to continuous production to the high request of equipment and technique.
In the present embodiment, a kind of manufacturing method of aeroge compound glass, comprising the following steps:
(1) cavity is prepared, using the sealant 7 by the lower surface bonds of the interval box 3 on second light-transmitting plate 2, First light-transmitting plate 1 is bonded in the upper surface of the interval box 3, it is on one side opening that wherein interval box 3 is reserved, forms one side Open cavity;
(2) compoboard is placed, the compoboard that parting bead 4 is preset between aerogel plate 5 is placed in cavity, by the parting bead 4 End be fixedly connected on the inner surface of the interval box 3;
(3) cover is adhered to first light-transmitting plate 1 and described for what the interval box 3 was reserved using the sealant 7 on one side Between second light-transmitting plate 2, seal cavity.
In the present embodiment, the surrounding of compoboard is provided with frame in the step (2).
In this way, being fixedly connected between the end of parting bead 4 and frame, shape is integral, prevents from compoboard being placed in sky The displacement that aerogel plate or parting bead occur when in chamber even falls off, and keeps packaging technology easier, more efficient.
In addition, frame can also be elastic strip material.In this way, the elastic strip of 3 inner surface of interval box can be substituted, optimizing While packaging technology, it can also effectively slow down the collision in the horizontal direction of aerogel plate 5 or impact, play protection aerogel plate 5 effect.
In the present embodiment, the step (2) further includes first placing aerogel plate 5 in the cavities, is then placed in parting bead 4 At the concave shape of 5 edge of aerogel plate, and end is fixedly connected with 3 inner surface of interval box, then place another piece of aerogel plate 5, until parting bead 4 and aerogel plate 5 are all placed and are completed.
In the present embodiment, ventilation is set on first light-transmitting plate 1 or second light-transmitting plate 2 or the interval box 3 Mouthful, further comprise vacuum processing step after the step (4), specifically by the blow vent to the separate cavities into Row vacuumize process;It further comprise inert gas addition step, specifically by the ventilation or after the step (4) Mouth adds inert gas into the cavity.
In this way, vacuum degree or inert gas certain in glass cavity can further decrease aeroge combination of the invention The heat transfer coefficient of glass.
In the present embodiment, the step (4) carries out in vacuum environment.
In this way, cover step can carry out in closed vacuum chamber, aeroge group combined glass of the invention is further decreased The heat transfer coefficient of glass.
It further comprise sealing step after the step (4) in the present embodiment, the sealing step is between described The U-shaped gap location formed between 3 outer surface of bulkhead and the first light-transmitting plate 1, the second light-transmitting plate 2 is carried out close using the sealant 7 Envelope processing.
In this way, carrying out double sealing to aeroge compound glass, the air-tightness and structural intergrity of glass can be increased.
Above-mentioned aeroge compound glass has preferable heat-insulation and heat-preservation, translucency, daylighting, aesthetics, sound-proofing etc., Built suitable for green building and super low energy consumption, especially high level, the door and window of super high-rise building, cladding glass, partition and The fields such as lighting roof are particularly suitable for door and window, the curtain wall transformation of existing building, and preparation process is simple, are suitble to industrialized production, Application prospect is huge.
It is below specific embodiment part.
Embodiment 1
Aeroge compound glass is prepared using following steps:
(1) it utilizes waterglass sealant 7 by the lower surface bonds of bridge-cut-off aluminum interval box 3 on a piece of float glass 2, forms one side Open cavity, thickness of glass 6mm, cavity thickness 6mm;
(2) a monolith group will be obtained at concave shape that polycarbonate parting bead 4 is packed between 5 edge of adjacent two pieces of aerogel plates in advance Then plywood is placed in cavity together, then the end of polycarbonate parting bead 4 is fixedly connected by welding at bridge-cut-off aluminum interval On the inner surface of frame 3;Wherein, the section of polycarbonate parting bead 4 is rectangle, and the concave shape in 5 edge section of aerogel plate includes First at 511, second 512 and third side 513, and second 511 connect when 512 side is with first, the other side and third side 513 connection, second while 512 respectively with first while 511, third side 513 be vertically arranged, 512 length of the second side be polycarbonate every The thickness in 4 section of item, the sum of the length on the first side 511 in adjacent two pieces of aerogel plates, 5 edge section are polycarbonate parting bead 4 Width, as shown in Figure 4;
(3) another float glass 1 is bonded in the upper surface of bridge-cut-off aluminum interval box 3 using waterglass sealant 7, is utilized later The U-shaped gap location that silicone sealant 7 is formed between 3 outer surface of bridge-cut-off aluminum interval box and two panels float glass (1,2) carries out close Envelope processing.
The heat transfer coefficient of the aeroge compound glass obtained through the above steps is 1.47W/m2K, it is seen that light transmission rate It is 85%.
Embodiment 2
Aeroge compound glass is prepared using following steps:
(1) it utilizes potassium silicate sealant 7 by the lower surface bonds of stainless steel interval box 3 on a piece of tempered glass 2, forms one side Open cavity, thickness of glass 6mm, cavity thickness 8mm;
(2) a monolith group will be obtained at concave shape that ultra-clear glasses parting bead 4 is packed between 5 edge of adjacent two pieces of aerogel plates in advance Then plywood is placed in cavity together, then the end of ultra-clear glasses parting bead 4 is fixedly connected by welding at stainless steel interval On the inner surface of frame, wherein the section of ultra-clear glasses parting bead 4 is diamond shape, and the concave shape in 5 edge section of aerogel plate includes first At 521 and second 522, first while 521 with second while 522 it is in a certain angle connection and length it is identical, adjacent two blocks of aeroges The concave shape in 5 edge section of plate is oppositely arranged, and shape and 4 shape of ultra-clear glasses parting bead of formation match, as shown in Figure 5;
(3) another tempered glass 1 is bonded in the upper surface of stainless steel interval box 3 using potassium silicate sealant 7, is utilized later The U-shaped gap location that silicone sealant 7 is formed between 3 outer surface of stainless steel interval box and two panels tempered glass (1,2) carries out close Envelope processing.
The heat transfer coefficient of the aeroge compound glass obtained through the above steps is 1.24W/m2K, it is seen that light transmission rate It is 83%.
Embodiment 3
Aeroge compound glass is prepared using following steps:
(1) it utilizes butyl sealant 7 by the lower surface bonds of glass reinforced plastic interval box 3 on a piece of caesium potash glass 2, it is spacious to form one side The cavity opened, thickness of glass 6mm, cavity thickness 10mm;
(2) a monolith group will be obtained at concave shape that foam glass parting bead 4 is packed between 5 edge of adjacent two pieces of aerogel plates in advance Then plywood is placed in cavity together, then the end of foam glass parting bead 4 is fixedly connected by welding at glass reinforced plastic interval On the inner surface of frame 3, wherein the section of foam glass parting bead 4 is hexagon, and the concave shape in 5 edge section of aerogel plate includes First at 531, second 532 and third side 533, and second 531 connect when 532 side is with first, the other side and third side 533 connection, second while 532 respectively with first while 531, third side 533 be arranged in obtuse angle, 5 edge of adjacent two pieces of aerogel plates cut The concave shape in face is oppositely arranged, and shape and 4 shape of foam glass parting bead of formation match, as shown in Figure 6;
(3) another caesium potash glass 1 is bonded in the upper surface of glass reinforced plastic interval box 3 using butyl sealant 7, utilizes silicon later The U-shaped gap location that ketone seal gum 7 is formed between 3 outer surface of glass reinforced plastic interval box and two panels caesium potash glass (1,2) is sealed Processing.
The heat transfer coefficient of the aeroge compound glass obtained through the above steps is 1.04W/m2K, it is seen that light transmission rate It is 70%.
Embodiment 4
Aeroge compound glass is prepared using following steps:
(1) utilize epoxy resin sealant 7 by the lower surface bonds of fibre reinforced plastics interval box 3 in a piece of low-e pad pasting glass On glass 2, the cavity of recording quantity, thickness of glass 6mm, cavity thickness 8mm are formed;
(2) a monolith group will be obtained at concave shape that polystyrene parting bead 4 is packed between 5 edge of adjacent two pieces of aerogel plates in advance Then plywood is placed in cavity together, then the end of polystyrene parting bead 4 is fixedly connected on fiber reinforcement plastic by rivet On the inner surface for expecting interval box 3, wherein the section of polystyrene parting bead 4 is hexagon, the character cut in bas-relief in 5 edge section of aerogel plate Shape includes first 544 while at 541, second, 542, third is in 543 and the 4th, first at 541, second 542, third side 543 Be connected with 544 sequence of the 4th side, first while 541 with the 4th while 544 be arranged in parallel, first at 541 and second 542, second 544 distinguish setting in a certain angle, 5 edge of adjacent two pieces of aerogel plates when at 542 and third, 543, third is in 543 and the 4th The concave shape in section is oppositely arranged, and shape and 4 shape of polystyrene parting bead of formation match, as shown in Figure 7;
(3) another low-e pad pasting glass 1 is bonded in the upper of fibre reinforced plastics interval box 3 using epoxy resin sealant 7 Surface, later using silicone sealant 73 outer surface of fibre reinforced plastics interval box and two panels low-e pad pasting glass (1,2) it Between the U-shaped gap location that is formed be sealed processing.
The heat transfer coefficient of the aeroge compound glass obtained through the above steps is 1.24W/m2K, it is seen that light transmission rate It is 65%.
Embodiment 5
Aeroge compound glass is prepared using following steps:
(1) it utilizes waterglass sealant 7 by the lower surface bonds of polypropylene interval box 3 on a piece of polycarbonate plate 2, forms one The open cavity in face, light-transmitting plate is with a thickness of 8mm, cavity thickness 8mm;
(2) one piece of aerogel plate 5 is first placed in the cavities, then polypropylene parting bead 4 is placed in the character cut in bas-relief of 5 edge of aerogel plate At shape, and end is fixedly connected with 3 inner surface of interval box by rivet, then place another piece of aerogel plate 5, until polypropylene Parting bead 4 and aerogel plate 5, which are all placed, to be completed, wherein the section of polypropylene parting bead 4 is circle, 5 edge section of aerogel plate Concave shape is inner concave curve 551, and the inner concave curve 551 in adjacent two pieces of aerogel plates, 5 edge section is oppositely arranged to be formed and poly- third The circle that 4 shape of alkene parting bead matches, as shown in Figure 8;
(3) another polycarbonate plate 1 is bonded in the upper surface of polypropylene interval box 3, Zhi Houli using waterglass sealant 7 Between the U-shaped formed between 3 outer surface of polypropylene interval box and two panels polycarbonate plate (1,2) with hydrated sodium silicate sealant 7 Processing is sealed at gap.
The heat transfer coefficient of the aeroge compound glass obtained through the above steps is 1.10W/m2K, it is seen that light transmission rate It is 86%.
Embodiment 6
Aeroge compound glass is prepared using following steps:
(1) bullet is bonded in the surrounding of the inner surface of foamed ceramics interval box 3 and fibre reinforced plastics parting bead 4 in advance with adhesive Property item 6;
(2) utilize acrylic resin sealant 7 by the lower surface bonds of foamed ceramics interval box 3 in a piece of polystyrene board 2, The cavity of recording quantity is formed, light-transmitting plate is with a thickness of 6mm, cavity thickness 12mm;
(3) will to obtain one at concave shape that fibre reinforced plastics parting bead 4 is packed between 5 edge of adjacent two pieces of aerogel plates in advance whole Block compoboard, is then placed in cavity together, then the end of fibre reinforced plastics parting bead 4 is fixedly connected on bubble by rivet On the inner surface of foam ceramic space frame 3, wherein the section of fibre reinforced plastics parting bead 4 is square, and 5 edge of aerogel plate is cut The concave shape in face includes first at 561, second 562 and third side 563, and second 561 connect when 562 side is with first, The other side is connect with third side 563, second while 562 respectively with first while 561, third side 563 be vertically arranged, 561 He of the first side The length on third side 563 is identical, and second when 562 length are first 561, twice of 563 length of third side, adjacent two pieces of airsettings The concave shape in 5 edge section of offset plate is oppositely arranged the square to be formed and be matched with 4 shape of fibre reinforced plastics parting bead, such as Fig. 9 It is shown.
(4) another polystyrene board 1 is bonded in the upper of foamed ceramics interval box 3 using acrylic resin sealant 7 Surface is formed between 3 outer surface of foamed ceramics interval box and two panels polystyrene board (1,2) using silicone sealant 7 later U-shaped gap location be sealed processing.
The heat transfer coefficient of the aeroge compound glass obtained through the above steps is 0.82W/m2K, it is seen that light transmission rate It is 78%.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention, It should be equivalent substitute mode, be included within the scope of the present invention.

Claims (10)

1. a kind of aeroge compound glass characterized by comprising
First light-transmitting plate and the second light-transmitting plate, first light-transmitting plate and second light-transmitting plate are arranged in parallel;
Interval box, the interval box are adhered between first light-transmitting plate and second light-transmitting plate by sealant, are formed Sealing cavity;
Parting bead, the end of the parting bead are fixedly connected with the inner surface of the interval box, and the sealing cavity is separated into two Or more than two separate cavities;
Aerogel plate, the aerogel plate are filled in the separate cavities;
Also, the cross sectional shape of the aerogel plate edge of the neighbouring parting bead is concave shape, adjacent two pieces of aerogel plates Edge is wrapped in conjunction with by the parting bead in opposite directions in the horizontal direction.
2. a kind of aeroge compound glass according to claim 1, which is characterized in that the cross sectional shape of the parting bead is rule Then shape or irregular shape.
3. a kind of aeroge compound glass according to claim 2, which is characterized in that the regular shape in the parting bead section For one of triangle, quadrangle, pentagon, hexagon, octagon, circle, ellipse, cross.
4. a kind of aeroge compound glass according to claim 1, which is characterized in that the parting bead is integrally formed;Or It is arranged fluted on the parting bead, is fastened between the parting bead by the way that the groove is opposite two-by-two, wherein the parting bead quantity is extremely It is less two;Or the parting bead outer surface is provided with insulating layer;Or the material of the parting bead be metal, ceramics, glass, plastics, One of timber, composite material are a variety of;Or the parting bead is elastic strip.
5. a kind of aeroge compound glass according to claim 1, which is characterized in that the inner surface of the interval box and/ Or elastic strip is provided between the parting bead and the contact surface of the aerogel plate.
6. a kind of aeroge compound glass according to claim 5, which is characterized in that the elastic strip is solid core or hollow Structure;Or the material of the elastic strip is thermoplastic elastic body.
7. a kind of aeroge compound glass according to claim 1, which is characterized in that the interval box has hollow knot Structure;Or blow vent is provided in the interval box;The material of the interval box is metal, ceramics, glass, plastics, timber, compound One of material is a variety of;Or first light-transmitting plate and second light-transmitting plate are glass or transparent plastic sheet;Or it is described The U-shaped gap location formed between interval box outer surface and the first light-transmitting plate, the second light-transmitting plate is provided with the sealant;Or it is described The shape of separate cavities is one of regular shape, irregular shape or a variety of combinations.
8. a kind of manufacturing method of aeroge compound glass, which comprises the following steps:
(1) cavity is prepared, is formed the lower surface bonds of the interval box on second light-transmitting plate using the sealant The cavity of recording quantity;
(2) compoboard is placed, the compoboard that parting bead is preset between aerogel plate is placed in cavity, by the end of the parting bead Portion is fixedly connected on the inner surface of the interval box;
(3) first light-transmitting plate is bonded in the upper surface of the interval box using the sealant by cover.
9. a kind of manufacturing method of aeroge compound glass according to claim 8, which is characterized in that the step (2) The surrounding of middle compoboard is provided with frame.
10. a kind of manufacturing method of aeroge compound glass according to claim 8, which is characterized in that described first Blow vent is set on light-transmitting plate or second light-transmitting plate or the interval box, further comprises vacuum after the step (3) Processing step carries out vacuumize process to the separate cavities specifically by the blow vent;Or after the step (3), into One step includes inert gas addition step, adds inert gas into the cavity specifically by the blow vent;Or it is described Step (3) carries out in vacuum environment;Or further comprise sealing step after the step (3), the sealing step be The U-shaped gap location formed between the interval box outer surface and the first light-transmitting plate, the second light-transmitting plate is carried out using the sealant Encapsulation process.
CN201711491307.6A 2017-12-30 2017-12-30 A kind of aeroge compound glass and its manufacturing method Pending CN109989681A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021129488A1 (en) * 2019-12-24 2021-07-01 青岛海尔电冰箱有限公司 Thermal insulating assembly
CN113620047A (en) * 2021-08-03 2021-11-09 叶开洲 Heater prefabricating machine for electronic cigarette aiming at s-shaped heating wire

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Publication number Priority date Publication date Assignee Title
CN2648022Y (en) * 2003-09-17 2004-10-13 刘喜革 Sealing glue strip for double glass combined gap
CN105064876A (en) * 2015-09-06 2015-11-18 长沙星纳气凝胶有限公司 Method for preparing aerogel heat insulation glass
CN105328934A (en) * 2015-11-02 2016-02-17 卓达新材料科技集团有限公司 Aerogel composite insulation board
CN205047072U (en) * 2015-09-06 2016-02-24 长沙星纳气凝胶有限公司 Insulation glass
CN106515185A (en) * 2016-10-21 2017-03-22 巢湖市伟业玻璃有限公司 Method for manufacturing tempered glass and tempered glass manufactured by adopting method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2648022Y (en) * 2003-09-17 2004-10-13 刘喜革 Sealing glue strip for double glass combined gap
CN105064876A (en) * 2015-09-06 2015-11-18 长沙星纳气凝胶有限公司 Method for preparing aerogel heat insulation glass
CN205047072U (en) * 2015-09-06 2016-02-24 长沙星纳气凝胶有限公司 Insulation glass
CN105328934A (en) * 2015-11-02 2016-02-17 卓达新材料科技集团有限公司 Aerogel composite insulation board
CN106515185A (en) * 2016-10-21 2017-03-22 巢湖市伟业玻璃有限公司 Method for manufacturing tempered glass and tempered glass manufactured by adopting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021129488A1 (en) * 2019-12-24 2021-07-01 青岛海尔电冰箱有限公司 Thermal insulating assembly
CN113620047A (en) * 2021-08-03 2021-11-09 叶开洲 Heater prefabricating machine for electronic cigarette aiming at s-shaped heating wire
CN113620047B (en) * 2021-08-03 2024-02-23 深圳市康斯德科技有限公司 Heater prefabricating machine for s-shaped heating wire for electronic cigarette

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Application publication date: 20190709