CN109989165B - Computerized flat knitting machine and knitting method thereof - Google Patents
Computerized flat knitting machine and knitting method thereof Download PDFInfo
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- CN109989165B CN109989165B CN201910185959.XA CN201910185959A CN109989165B CN 109989165 B CN109989165 B CN 109989165B CN 201910185959 A CN201910185959 A CN 201910185959A CN 109989165 B CN109989165 B CN 109989165B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
- D04B15/70—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used in flat-bed knitting machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
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Abstract
The application relates to the field of computerized flat knitting machines, in particular to a computerized flat knitting machine and a knitting method thereof, comprising the following steps: obtaining a pattern file; calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file; combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke; and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system. The computerized flat knitting machine knitting method can realize that the stitches between the same positions which are positioned in the same row and meet the preset distance and the stitches between different positions are combined to carry out knitting in the same stroke, reduce the number of knitting lines of pattern rows and improve the production efficiency.
Description
Technical Field
The application relates to the field of computerized flat knitting machines, in particular to a computerized flat knitting machine and a knitting method thereof.
Background
The computerized flat knitting machine has one machine head with knitting parts reciprocating on the needle bed and running in the right and left directions. The basic stitch methods are mainly weaving, needle turning, needle receiving, stitch hanging, non-weaving and the like, wherein the weaving and the needle turning are positioned at the A position, the stitch hanging and the needle receiving are positioned at the H position, and the non-weaving is positioned at the B position.
In the same system of the flat knitting machine in the prior art, when the flat knitting machine knits one row, the cam mechanism performs one action according to the stitch of the pattern of the row, and the row is knitted. When the next row of knitting is performed, the cam mechanism can be operated again. Therefore, when different stitches are arranged in the same row, multiple rows of knitting need to be started, the number of knitting rows is increased, time is wasted, and efficiency is reduced.
Disclosure of Invention
The technical problem mainly solved by the application is to provide a knitting method of a computerized flat knitting machine, which can reduce the number of knitting lines, improve the production efficiency and save time.
In order to solve the above technical problem, the first technical solution adopted by the present application is: a knitting method of a computerized flat knitting machine is provided, which comprises the following steps:
obtaining a pattern file;
calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file;
combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke;
and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system.
In order to solve the above technical problem, the second technical solution adopted by the present application is: a computerized flat knitting machine, comprising: a handpiece and an electronic control system coupled to the handpiece; the electric control system is used for acquiring a pattern file; calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file; combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke; and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system.
The beneficial effect of this application is: the knitting method can realize that different stitches can be combined into the same stroke of the same system in advance under the condition that the distance is allowed, and can realize multiple actions of the triangular mechanism in the same system and the same stroke, thereby realizing knitting of different stitches in the same system and the same stroke. The invention can realize that the stitches with same position are combined in the same stroke, and the stitches with different positions can also be combined in the same stroke for knitting. Thereby reducing the number of knitting lines of the pattern lines and improving the production efficiency.
Drawings
FIG. 1 is a schematic flow chart of a knitting method of the computerized flat knitting machine of the present application;
FIG. 2 is a schematic flow chart of an embodiment of a knitting method of the computerized flat knitting machine of the present application;
FIG. 3 is a schematic flow chart of a knitting method of the computerized flat knitting machine of embodiment 1 of the present application;
FIG. 4 is a schematic representation of the row combination pattern knitting process of example 1 of the present application;
FIG. 5 is a schematic representation of the knitting process of the row combination pattern of the present application example 2;
figure 6 is a schematic representation of the row combination pattern knitting process of example 3 of the present application.
Wherein, 1-the first action position of the triangular mechanism; 2-the second action position of the triangular mechanism; 3-third action position of the triangular mechanism; 4-fourth motion position of the triangular mechanism.
Detailed Description
In order to make the purpose, technical solution and technical effects of the present application clearer and clearer, the present application is further described in detail below, and it should be understood that the specific embodiments described herein are only used for explaining the present application and are not used for limiting the present application.
Example 1
As shown in fig. 1, the present embodiment provides a knitting method of a computerized flat knitting machine, including:
step S1: obtaining a pattern file;
step S2: calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file;
step S3: combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke;
step S4: and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system.
The invention has the core content that the knitting method can realize that different stitches can be combined into the same stroke of the same system in advance under the condition of allowing the distance, and the triangular mechanism can act for multiple times in the same stroke of the same system, thereby realizing the knitting of different stitches in the same stroke of the same system, reducing the number of knitting lines of pattern rows and improving the production efficiency.
For a clear description of the knitting method of the above embodiment, please refer to fig. 2, fig. 2 is a schematic flow chart of an embodiment of a knitting method of a computerized flat knitting machine according to the present application, the knitting method of the computerized flat knitting machine includes:
step S1: obtaining a pattern file;
step S2: calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file;
preferably, in the present embodiment, the step S2 includes the following steps:
s201: detecting whether more than two stitches exist in the same row; more preferably, the two or more stitches are at least two stitches at the A-position or the H-position.
S202: obtaining the distance between more than two stitches in the same row from the pattern file;
s203: and calculating a preset distance according to the model options, judging whether the distance between the more than two stitches meets the preset distance, if not, knitting according to the original pattern, and if so, executing step S3.
Specifically, the predetermined distance is greater than the electromagnet response time x the maximum knitting speed of the computerized flat knitting machine + the single system length, and is less than the needle plate length.
Step S3: combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke;
step S4: and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system.
Specifically, the step S4 includes the following steps:
s401: the triangular mechanism performs a first action according to the combined first stitch, and the machine head performs knitting until the knitting of the first stitch is finished;
s402: the triangular mechanism performs a second action according to the combined second stitch, the machine head performs knitting until the knitting of the second stitch is finished, and if the knitting of the line is finished by only two actions, the knitting of the line is finished;
s403: if the knitting motion exceeds two times, the triangular mechanism performs midway motion according to the corresponding combined knitting motion, and the machine head performs knitting until the knitting of the line is finished.
For clearly explaining the knitting method and flow and the knitting row combination pattern of the computerized flat knitting machine in the above embodiments, please refer to fig. 3 and 4, and fig. 4 is a schematic diagram of the knitting process of the knitting row combination pattern of the computerized flat knitting machine in this embodiment.
Step S1: obtaining a pattern file;
step S2: calculating and extracting pattern row data meeting knitting and needle turning within a preset distance from the pattern file, wherein the electromagnet response time is multiplied by the maximum knitting speed of the computerized flat knitting machine plus the single system length < the preset distance < the needle plate length, the distance between the knitting and the needle turning is W, the electromagnet response time t is 0.04s, the maximum knitting speed v of the computerized flat knitting machine is 1.6m/s, the single system length d is 0.1m, and the single system length d is one half of the single system head length or the double system head length; the distance range between the knitting and the stitch turning in the embodiment is as follows: 16.4cm < W < faller bar length. In this embodiment, the two patterns are knitting and needle turning in the same position a, and as a deformation, the patterns may also be a hook and a needle receiving in the same position H.
Specifically, the step S2 includes the following steps:
s201: detecting whether knitting and needle turning patterns exist in the same row;
s202: obtaining the distance W between the knitting and the needle turning in the same row from the pattern file;
s203: calculating a preset distance according to the type options, judging whether the distance range between the knitting and needle turning patterns meets the requirements that the distance is 16.4cm < W < needle plate length, and if so, executing step S3;
step S3: combining the knitting and the needle turning in the pattern row data in the same stroke of the same system;
step S4: processing the pattern line data to control a triangular mechanism to perform two actions in the same stroke of the same system according to a combined stitch, and specifically comprises the following steps:
s401: assuming that the machine head performs knitting from the left to the right, the triangular mechanism performs a first action according to a combined knitting stitch, as shown in fig. 4, the triangular mechanism acts at a first action position 1, the path along which the needle is to travel is set by the triangular mechanism, and the machine head performs knitting until a knitting area is completed;
s402: the cam mechanism performs the second motion in the midway according to the combined needle turning, as shown in fig. 4, the cam mechanism operates at the second motion position 2, the path along which the needle needs to travel is set by the cam mechanism, the needle is turned by the machine head until the needle turning area is finished, and the line is knitted.
At this point the head is on the right and the head begins knitting a second row from right to left.
Different from the prior art, in the knitting method of the embodiment, when two kinds of stitches are knitted and turned in one row, the distance between the two kinds of stitches meets the requirement, namely when the length of S < 16.4cm is met, and after the knitting of the knitting area is completed, the triangular mechanism performs the second motion midway, and the machine head turns over the stitches until the stitch turning area is completed, so that the row is knitted. It is not necessary to knit in two rows when two stitches are present in a row. Thereby saving the number of knitting lines and improving the efficiency.
The embodiment also comprises a computerized flat knitting machine, wherein the computerized flat knitting machine comprises a machine head and an electric control system coupled with the machine head, and the electric control system is used for acquiring pattern files; calculating and extracting knitting and needle turning pattern rows meeting the preset distance from the pattern file; combining the knitting and the needle turning in the same stroke of the same system; and the control triangular mechanism sequentially performs two actions according to the combined stitch in the same stroke of the same system.
Example 2
The embodiment provides a knitting method of a computerized flat knitting machine, which comprises the following steps:
step S1: obtaining a pattern file;
step S2: calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file;
specifically, in the example of the pattern row of fig. 5, the same pattern row includes a knitting first region, a stitch reversing region, and a knitting second region, the knitting first region and the stitch reversing region are separated by a distance W1, and the stitch reversing region and the knitting second region are separated by a distance W2. In the embodiment, the electromagnet response time is multiplied by the maximum knitting speed of the computerized flat knitting machine and the single system length is less than the preset distance and less than the needle plate length, the electromagnet response time t is 0.04s, the maximum knitting speed v of the computerized flat knitting machine is 1.6m/s, the single system length d is 0.1m, and the single system length d is one half of the single system head length or the double system head length; the distance between the knitting area and the stitch transferring area in this embodiment is:
16.4cm < W1< faller bar length; the distance range between the stitch transferring area and the weaving area is as follows:
16.4cm < W2< faller bar length.
Specifically, the step S2 includes the steps of:
s202: obtaining distances W1 and W2 between a knitting first area, a stitch transferring area and a knitting second area in the same row from the pattern file;
s203: calculating a preset distance according to the model options, wherein the preset distance is 16.4cm in the embodiment, and judging whether the distance W1 between the knitting first area and the stitch reversing area and the distance W2 between the stitch reversing area and the knitting second area meet the conditions that 16.4cm < W1< needle plate length and 16.4cm < W2< needle plate length, if yes, executing the step S301;
step S3: in the pattern row data, combining the knitting I, the needle turning and the knitting II in the same stroke of the same system;
step S4: processing the pattern line data to control a triangular mechanism to sequentially perform three actions according to a combined stitch method in the same stroke of the same system; the method specifically comprises the following steps:
s401: assuming that the machine head performs knitting from the left to the right, the triangular mechanism performs a first action according to a combined knitting one-needle method, namely before the knitting is started, the triangular mechanism acts at a first action position 1 as shown in fig. 5, the path of the needle to be taken is set by the triangular mechanism, and the machine head performs knitting until a knitting area is finished;
s402: the triangular mechanism performs the second motion halfway according to the combined needle turning, namely before the needle turning starts, the triangular mechanism acts at a second motion position 2 of the triangular mechanism as shown in fig. 5, the path of the needle to be taken is set by the triangular mechanism, and the needle turning is performed by the handpiece until the needle turning area is finished;
s403: the cam mechanism performs a third action halfway according to the combined second knitting, namely before the second knitting is started, the cam mechanism acts at a third action position 3 of the cam mechanism as shown in fig. 5, a path for a needle to go is set by the cam mechanism, the machine head performs knitting until a second knitting area is finished, and the knitting of the line is finished;
at this point the head is on the right and the head begins knitting a second row from right to left.
Different from the prior art, in the knitting method of the embodiment, when two stitches appear in a row to form a knitting first area, a stitch reversing area and a knitting second area, the distance between the two different stitches meets the requirement, namely when the length of a needle plate is more than 16.4cm and less than W1 and the length of a needle plate is more than 16.4cm and less than W2, after the knitting of the knitting first area is finished, the triangular mechanism performs the second motion midway, the machine head performs stitch reversing, and the knitting of the stitch reversing area is finished; the triangular mechanism moves for the third time in the midway, the machine head carries out weaving, the weaving of the second area is finished, and the row of knitting is finished. In this embodiment, when the requirement of the predetermined distance is met, when two stitches appear in one row and three knitting areas exist, only one row of knitting is needed to complete knitting, and knitting does not need to be divided into three rows. Thereby saving the number of knitting lines and improving the efficiency.
The embodiment further comprises a computerized flat knitting machine, wherein the computerized flat knitting machine comprises a machine head and an electric control system coupled with the machine head, and the electric control system is used for executing the computerized flat knitting machine knitting method.
Example 3
The embodiment provides a knitting method of a computerized flat knitting machine, which comprises the following steps:
step S1: obtaining a pattern file;
step S2: calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file;
specifically, in the present embodiment, the pattern row of fig. 6 includes, in order, a needle turning over, a knitting, a stitch, and a needle receiving, where a distance between the needle turning over and the knitting is L1, a distance between the knitting and the stitch is L2, and a distance between the stitch and the needle receiving is L3.
In the embodiment, the electromagnet response time is multiplied by the maximum knitting speed of the computerized flat knitting machine and the single system length is less than the preset distance and less than the needle plate length, the electromagnet response time t is 0.04s, the maximum knitting speed v of the computerized flat knitting machine is 1.6m/s, the single system length d is 0.1m, and the single system length d is one half of the single system head length or the double system head length; in this example, 16.4cm < L1< faller bar length, 16.4cm < L2< faller bar length, and 16.4cm < L3< faller bar length.
Preferably, the specific step of step S2 includes:
s202: obtaining the distances between two adjacent needles of needle turning, knitting, mesh hanging and needle receiving in the same row from the pattern file as S1, S2 and S3;
s203: calculating a preset distance according to the model options, wherein in the embodiment, the preset distance is 16.4cm, and judging whether the distance L1 between the needle turning and the knitting, the distance L2 between the knitting and the eye, and the distance L3 between the eye and the needle receiving are satisfied with 16.4cm < L1< needle plate length, 16.4cm < L2< needle plate length, and 16.4cm < L3< needle plate length, if yes, executing step S301;
step S3: combining the needle turning, knitting, mesh hanging and needle receiving in the pattern row data in the same stroke of the same system;
step S4: processing the pattern line data to control a triangular mechanism to sequentially perform four actions according to a combined stitch in the same stroke of the same system; the method specifically comprises the following steps:
s401: assuming that the machine head performs knitting from the left to the right, the triangular mechanism performs a first action according to the combined needle turning, namely before the needle turning starts, the triangular mechanism acts at a first action position 1 as shown in fig. 6, a path for the needle to go is set by the triangular mechanism, and the machine head performs the needle turning until the needle turning area is finished;
s402: the cam mechanism moves for the second time in the middle of the combined knitting according to the combined knitting, as shown in fig. 6, namely the cam mechanism moves at the second motion position 2 before the knitting starts, the cam mechanism sets a path for the needle to move, and the machine head performs the knitting until the knitting area is finished;
s403: the triangular mechanism performs third motion in the midway according to the combined eye, as shown in fig. 6, namely, the triangular mechanism operates at a third motion position 3 before the eye is hung, the path of the needle to be moved is set by the triangular mechanism, and the eye is hung by the machine head until the eye hanging area is finished;
s404: the cam mechanism performs the fourth motion in the midway according to the combined needle receiving, as shown in fig. 6, namely, the cam mechanism operates at the fourth motion position 4 before the needle receiving starts, the cam mechanism sets the path of the needle to be moved, the machine head performs the needle receiving until the needle receiving area is finished, and the knitting of the row is finished.
At this point the head is on the right and the head begins knitting a second row from right to left.
Different from the prior art, the knitting method of the embodiment has more than two stitches in one row, namely four stitches occur in the embodiment, the stitch turning, knitting, stitch lifting and needle connecting are performed, the distance between two different stitches meets the requirement, namely the distance between two different stitches meets the requirement that 16.4cm < L1(L2, L3) < needle plate length, after the stitch turning is completed in the stitch turning area, the triangular mechanism performs the second motion in the midway, and the machine head performs knitting to complete knitting in the knitting area; the triangular mechanism performs third motion midway, and the machine head performs eye hanging to finish knitting in an eye hanging area; the triangular mechanism performs fourth motion in the midway, the machine head performs needle jointing to complete a needle jointing area, and the row of knitting is completed. In this embodiment, when a plurality of stitches are formed in one row, only one row of knitting is required to be performed without dividing the row into a plurality of rows. Thereby saving the number of knitting lines and improving the efficiency.
The embodiment further comprises a computerized flat knitting machine, wherein the computerized flat knitting machine comprises a machine head and an electric control system coupled with the machine head, and the electric control system is used for executing the computerized flat knitting machine knitting method.
The above description is only an embodiment of the present application, and not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are also included in the scope of the present application.
Claims (10)
1. A knitting method of a computerized flat knitting machine is characterized by comprising the following steps:
obtaining a pattern file;
calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file;
combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke;
and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system.
2. The knitting method of a computerized flat knitting machine according to claim 1 wherein the predetermined distance is greater than an electromagnet response time x a maximum knitting speed of the computerized flat knitting machine + a single system length, and is less than a needle plate length; wherein the single system length is one half of the single system nose length or the double system nose length.
3. The knitting method of a computerized flat knitting machine according to claim 2, wherein the step of calculating and extracting pattern line data satisfying two or more stitches within a predetermined distance from the pattern file specifically comprises:
obtaining the distance between more than two stitches in the same row from the pattern file;
and calculating a preset distance according to the model options, judging whether the distance between the more than two stitches meets the preset distance, if not, knitting according to the original pattern, and if so, executing the action of combining the more than two stitches in the pattern row data in the same stroke of the same system.
4. The method of claim 3, wherein the obtaining the distance between two or more stitches in the same row from the pattern file further comprises:
detecting whether more than two stitches exist in the same row;
if so, the action of obtaining the distance between more than two stitches in the same row from the pattern file is executed.
5. The knitting method of a computerized flat knitting machine according to claim 2 wherein the step of processing the pattern row data to control the cam mechanism to perform two or more actions in sequence according to the combined stitch in the same stroke of the same system is specifically:
the triangular mechanism performs a first action according to the combined first stitch, and the machine head performs knitting until the knitting of the first stitch is finished;
the triangular mechanism performs a second action according to the combined second stitch, the machine head performs knitting until the knitting of the second stitch is finished, and if the knitting of the line is finished by only two actions, the knitting of the line is finished;
if the knitting motion exceeds two times, the triangular mechanism performs midway motion according to the corresponding combined knitting motion, and the machine head performs knitting until the knitting of the line is finished.
6. The knitting method of the computerized flat knitting machine according to any one of claims 1 to 5, wherein the two or more stitches are at least two stitches at the A position, or the two or more stitches are at least two stitches at the H position.
7. A computerized flat knitting machine, characterized in that it comprises: a handpiece and an electronic control system coupled to the handpiece; the electric control system is used for acquiring a pattern file; calculating and extracting pattern line data of more than two kinds of stitches within a preset distance from the pattern file; combining the more than two kinds of stitches in the pattern row data in the same system and the same stroke; and processing the pattern line data to control the triangular mechanism to sequentially perform more than two actions according to the combined stitch in the same stroke of the same system.
8. The computerized flat knitting machine according to claim 7, wherein the predetermined distance is greater than the electromagnet response time x the maximum knitting speed of the computerized flat knitting machine + the single system length, and is less than the needle plate length; wherein the single system length is one half of the single system nose length or the double system nose length.
9. The computerized flat knitting machine according to claim 8, wherein the electronic control system is further configured to obtain the distance between two or more stitches in the same row from the pattern file; and calculating a preset distance according to model selection, and judging whether the distance between the more than two stitches meets the preset distance.
10. The computerized flat knitting machine of claim 9 wherein the electronic control system is further configured to detect whether there are more than two stitches in the same row; if so, the action of obtaining the distance between more than two stitches in the same row from the pattern file is executed.
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| CN203256436U (en) * | 2013-03-31 | 2013-10-30 | 浙江金优科技有限公司 | Single-system computerized flat knitting machine capable of knitting and doubling stitching in same line |
| CN105624909B (en) * | 2015-12-31 | 2018-05-04 | 福建睿能科技股份有限公司 | The head motion control method and system of straight-bar machines |
| CN108179534B (en) * | 2018-02-09 | 2020-10-09 | 福建睿能科技股份有限公司 | Computerized flat knitting machine, knitting method thereof and device with storage function |
| CN108179535B (en) * | 2018-02-09 | 2020-06-23 | 福建睿能科技股份有限公司 | Computerized flat knitting machine, knitting method thereof and device with storage function |
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