CN109988623A - Flexible inverted sequence hydrocracking process - Google Patents

Flexible inverted sequence hydrocracking process Download PDF

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Publication number
CN109988623A
CN109988623A CN201711469564.XA CN201711469564A CN109988623A CN 109988623 A CN109988623 A CN 109988623A CN 201711469564 A CN201711469564 A CN 201711469564A CN 109988623 A CN109988623 A CN 109988623A
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hydrocracking
oil
hydrocracked
product
catalyst
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CN109988623B (en
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刘涛
李宝忠
崔哲
赵玉琢
黄新露
王阔
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/302Viscosity
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/307Cetane number, cetane index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04Diesel oil

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a kind of flexible inverted sequence hydrocracking process.Wax oil feedstock oil be hydrocracked generate material mix after carry out weighted BMO spaces, weighted BMO spaces product stream carries out separation fractionation and obtains gas, distillate and tail oil, gained tail oil carries out being hydrocracked pretreatment, and by the first hydrocracking catalyst bed in hydrocracking reactor, obtains material and be divided into two strands;One material enters separator and is separated, and gained liquid phase stream extracts hydrocracking reactor out, and enters hydroisomerizing cracker and carry out isocraking reaction;Another strand of material continues to flow downwardly through the second hydrocracking catalyst bed;Hydroisomerizing cracking reaction material carries out gas-liquid separation and fractionation, obtains hydroisomerizing pressure naphtha, boat coal, diesel oil and tail oil product.The present invention provides a kind of on a set of hydrogenation technique device while producing the hydrocracking process of two or more different size light naphthars, heavy naphtha, boat coal, diesel oil, tail oil product.

Description

Flexible inverted sequence hydrocracking process
Technical field
The invention belongs to petroleum refining fields, and in particular to one kind flexibly produces high-quality light naphthar of different nature, again The inverted sequence hydrocracking process of naphtha, navigate coal, diesel oil, tail oil product.
Background technique
Hydrogen addition technology is the important manufacturing process of light materialization of heavy oil and light-end products quality upgrading.Hydrocracking technology because Feedstock oil is adaptable, product flexibility is good, liquid product yield is high, high quality has obtained faster development. Existing hydrocracking technology can be divided into three kinds according to processing flow: one-stage serial hydrocracking process flow, single hop add hydrogen Process process and two-stage reforming process flow.According to tail oil, whether circulate operation can be divided into three kinds: one way is primary Pass through process flow, part circulation technology process and complete alternation process flow.Inverted sequence hydrocracking technology is a kind of for raw material Middle light fraction is more or the hydrocracking technology of the mostly equal exploitations of impurity (such as oxygen, metal) content.Hydrocracking technology uses two The catalyst of seed type, pretreating catalyst by hydrocracking and hydrocracking catalyst, wherein hydrocracking catalyst is according to making Different with Cracking Component can be divided into different types of catalyst again, and main Cracking Component includes amorphous silica-alumina, Y type Molecular sieve, beta molecular sieve, SAPO Series Molecules sieve and ZSM-5 molecular sieve etc..A group timesharing, institute are hydrocracked using different type Obtained light-end products composition and property also has biggish difference, and the composition and property of tail oil also have biggish difference.
CN101333459A discloses a kind of hydrogenating conversion process using inverted sequence hydrocracking process process, this method It is suitble to the processing of long distillate feedstock oil;CN105733674A discloses a kind of inverted sequence method for hydrogen cracking, will mainly hydrogen be added to split A part of gas phase extraction device of change process production, reduces the further cracking of small molecule material;CN103055922B is public A kind of preparation method of body phase hydrocracking catalyst, CN105018139B, CN 001293228A, CN001508225A are opened Two kinds are used with gradation in a kind of all disclosed method for hydrogen cracking of the high-output qulified industrial chemicals of low energy consumption of CN104611020B The method of different Y type molecular sieves.Such technology can be hydrocracked using wax oil as feedstock oil by using containing Y type molecular sieve The method for hydrogen cracking of catalyst yields products of quality, and wherein Determination of Alkane Content height, BMCI value are low in tail oil, is quality steam cracking The raw material of ethylene processed, but the product for being hydrocracked each obtained fraction only has a kind of specification.
CN105582992A discloses a kind of hydroisomerisation catalysts and its preparation method and application and a kind of plus hydrogen Cracking tail oil hydroisomerization process, such technology can using wax oil as feedstock oil, by using contain heterogeneous types molecular sieve The method for hydrogen cracking of hydrocracking catalyst yields products of quality, and wherein isomery content height, condensation point are low in tail oil, viscosity index (VI) Height, the product for being the raw material of High Quality Lube Base Oils, but being hydrocracked each obtained fraction only have a kind of specification.
CN103394368B discloses a kind of light oil type hydrogen cracking catalyst and preparation method thereof containing composite molecular screen And application, CN103551186B disclose a kind of middle oil type hydrocracking catalyst containing composite molecular screen and preparation method thereof and Using US4837396A discloses a kind of preparation of complex type molecular sieve catalysis.Such technology can using wax oil as feedstock oil, By using the method for hydrogen cracking containing Y type molecular sieve and heterogeneous types molecular sieve complex type molecular sieve hydrocracking catalyst Various high-quality hydrocracked products are produced, but the product of each fraction only has a kind of specification.
CN001169919C is disclosed a kind of to be raised productivity and improved the quality the method for diesel oil by distillate.Such technology can be with wax oil Feedstock oil, while being catalyzed using containing Y zeolite catalyst and containing two kinds of heterogeneous types molecular sieve hydrocracking catalyst The method for hydrogen cracking of agent produces various high-quality hydrocracked products, but the product of each fraction only has a kind of specification.
In conclusion the existing hydrocracking technology using two kinds of different type molecular sieve catalysts of comparison, uses Y type The hydrocracking technology of molecular sieve hydrocracking catalyst, obtained heavy naphtha product sulfur content is low, virtue dive it is relatively high, Navigating, product of coal smoke point is relatively high, and diesel product sulfur content is low, and Cetane number is high, but condensation point is relatively high, tail oil product virtue Hydrocarbon content is low, and density is relatively small, and BMCI value is relatively low, but condensation point is very high, and typically larger than 30 DEG C;Use heterogeneous types The hydrocracking technology of molecular sieve hydrocracking catalyst, obtained heavy naphtha product sulfur content is low, and virtue is latent relatively slightly lower, Diesel product sulfur content is low, and condensation point is low, but Cetane number is relatively slightly lower, and tail oil density is relatively large, but isomery hydrocarbon content Height, condensation point is very low, and usually less than 0 DEG C;Use the hydrocracking technology of the complex type molecular sieve catalysis of isomery containing Y-, Huo Zheji Skill is hydrocracked with use hydrocracking catalyst containing Y type molecular sieve and the molecular sieve hydrocracking catalyst containing heterogeneous types Art, obtained tail oil property is between using Y type molecular sieve hydrocracking catalyst and heterogeneous types molecular sieve is used to split Change between catalyst.Above-mentioned hydrocracking process technology, the hydrocracking tail oil differentiation of product produced in identical conversion ratio It is larger, wherein being the quality raw materials of preparing ethylene by steam cracking using the tail oil of Y zeolite catalyst, use heterogeneous types molecule The tail oil of sieve catalyst is can directly to produce High Quality Lube Base Oils or the raw material as High Quality Lube Base Oils, is made Using hydrocracking catalyst containing Y type molecular sieve and contain heterogeneous types with the complex type molecular sieve catalysis of isomery containing Y- or gradation The tail oil that molecular sieve hydrocracking catalyst obtains can be used as the raw material of preparing ethylene by steam cracking or as high-quality lubricating oil The raw material of base oil.When above-mentioned several hydrocracking process therefore are used alone, different types of add can only be selected as needed Hydrogen Cracking catalyst is perhaps made using two kinds of hydrocracking catalyst gradations of two kinds of molecular sieve composite catalysts or selection With, or inverted sequence hydrocracking process technology is used, but the product of the same fraction range of these techniques is typically only capable to production one The product of kind specification, i.e. operating flexibility compares poor.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of flexible inverted sequence hydrocracking process, i.e., by from using Y type The gas-liquid separator extraction section liquid phase reactor logistics being arranged in the middle part of the hydrocracking reactor of hydrocracking catalyst, by wax oil Feedstock oil is hydrocracked by Y type hydrocracking catalyst and is combined instead with heterogeneous types hydrocracking catalyst hydroisomerizing cracking Sequence method for hydrogen cracking flexibly produces naphtha product and the combustion of high-quality motor of High Quality Lube Base Oils raw material and plurality of specifications Expect product.
Flexible inverted sequence hydrocracking process of the invention, includes the following steps:
A, it wax oil feedstock oil and is hydrocracked to generate logistics and enter under the conditions of weighted BMO spaces and weighted BMO spaces reactor and leads to Hydrogenation pretreatment catalyst bed is crossed, weighted BMO spaces logistics is obtained;
B, the weighted BMO spaces logistics that step a is obtained is separated, is fractionated to obtain and is hydrocracked high pressure hydrogen-rich gas, hydrocracking gas Body product, hydrocracked naphtha product are hydrocracked boat product of coal, are hydrocracked diesel product and hydrocracking tail oil (follows Ring oil);
C, the hydrocracking tail oil (recycle oil) that step b is obtained is blended in recycle hydrogen to be entered in the case where being hydrocracked pretreatment condition It is hydrocracked preatreating reactors and passes through hydrogenation pretreatment catalyst bed, obtain being hydrocracked pretreatment stream, hydrogen is added to split Change processing logistics to split under hydrocracking condition by first plus hydrogen in hydrocracking reactor containing Y zeolite catalyst Change catalyst bed, obtain first and be hydrocracked logistics, this part reaction stream is divided into two parts, and a portion is to pass through gas The isolated liquid stream of liquid/gas separator, and extract hydrocracking reactor out;
D, in step c the first of remainder be hydrocracked logistics continuation pass through hydrocracking reactor under hydrocracking condition In the second hydrocracking catalyst bed containing Y zeolite catalyst, obtain being hydrocracked logistics, be hydrocracked logistics with Feedstock oil is mixed into weighted BMO spaces reactor;
E, first of extraction device obtained by step c is hydrocracked after liquid stream mixes with recycle hydrogen, in hydroisomerizing cracking Under the conditions of pass through the hydroisomerizing Cracking catalyst bed containing heterogeneous types molecular sieve catalyst of hydroisomerizing cracker Layer, hydroisomerizing cracked-stream are separated, are fractionated to obtain hydroisomerizing cracking high pressure hydrogen-rich gas, the production of hydroisomerizing cracked gas Product, hydroisomerizing cracked naphtha product, hydroisomerizing cracking boat product of coal, hydroisomerizing cracked diesel oil product and hydroisomerizing Cracking tail oil product.
Hydrocracking process according to the present invention, wherein can also include step f: what step b was obtained be hydrocracked high pressure It is recycled after the hydroisomerizing cracking high pressure hydrogen-rich gas mixing that hydrogen-rich gas and step e are obtained.
The impurity such as S, N, O in wax oil feedstock oil are obtained when passing through hydrogenation pretreatment catalyst and are removed to a certain extent, aromatic hydrocarbons It obtains to a certain extent plus hydrogen saturation, the hydrocracking tail oil that weighted BMO spaces product stream obtains after separation fractionation (follows Ring oil) it is actually that hydrocracking tail oil again passes by the mixing of weighted BMO spaces and wax oil feedstock oil after weighted BMO spaces Oil, the logistics obtain being hydrocracked pretreatment stream, continue through and urge containing Y type molecular sieve after being hydrocracked pretreatment Cyclic hydrocarbon generating unit divides ring-opening reaction when the hydrocracking catalyst bed of agent, and aromatic hydrocarbons further adds hydrogen to be saturated, and macromolecular is split It is melted into small molecule, a part is hydrocracked logistics and continues to be hydrocracked, because Y type molecular sieve has preferential cracking macromolecular cyclic annular The characteristics of hydrocarbon, available high normal hydrocarbon content, arene content low boat product of coal, diesel product and tail oil;One of extraction Divide first to be hydrocracked logistics to continue after the hydroisomerizing Cracking catalyst containing heterogeneous types molecular sieve catalyst Isomery is hydrocracked, because heterogeneous types molecular sieve has the characteristics that isomery and cracking, the isomery of available high isomery hydrocarbon content Cracked product, the condensation point of especially gained diesel product is low, the condensation point of tail oil product is low, and viscosity index (VI) is high.
Compared with prior art, the advantages of present invention flexible inverted sequence hydrocracking process, is:
It 1, include at least two hydrocracking catalyst beds in hydrocracking reactor in the present invention.Adding hydrogen by setting A portion cracked liquid material extraction step can be realized to adding hydrogen gas-liquid separator among cracker bed Effective distribution of cracking material stock, then make obtained material by different hydrocracking process, so as to flexibly produce The purpose product of different size especially increases low condensation point tail oil product.Meanwhile the abstraction reaction logistics among reactor bed Technically and it is easily achieved.And in the prior art, although the boiling range by adjusting conversion ratio and adjustment product can be with A variety of light-end products are obtained, but since only one hydrocracking reactor exports, a set of hydrocracking unit is same Fraction range is typically only capable to a type of light naphtha product, heavy naphtha product, boat product of coal and diesel product, especially only It can obtain a kind of tail oil product;If it is intended to obtain the hydrocracked product of different size, two sets or more are needed to be hydrocracked Device.Therefore, the present invention provides one kind on a set of hydrocracking process device for the first time while producing two or more same fractions Range, but different size tail oil product, two or more different sizes boat product of coal, two or more different size diesel products and The hydrocracking process of a variety of different size naphtha products.
2, the present invention among the catalyst bed of hydrocracking reactor by being arranged gas-liquid separator, by wax oil raw material By weighted BMO spaces and what is be hydrocracked first be hydrocracked liquid stream and extract reactor, and is sent to and is separately provided Hydroisomerizing cracker carry out hydroisomerizing cracking reaction, further decrease the condensation point for being hydrocracked rear material, from And enables method of the invention flexibly to produce different arene contents, the naphtha product of different isomerization hydrocarbon content, boat coal and produce Product, diesel product and tail oil product.
3, in the present invention, in the product that two reactor streams are fractionated, by adding hydrogen containing Y zeolite catalyst The heavy naphtha virtue obtained after cracking is dived, and relatively high, boat product of coal smoke point is relatively high, and diesel product Cetane number is relatively It is high;It is hydrocracked by part containing Y zeolite catalyst, containing after the hydroisomerizing cracking of heterogeneous types molecular sieve catalyst Obtained naphtha isomery hydrocarbon content is high, boat product of coal freezing point is low, and diesel product condensation point is low, tail oil product hydrocarbon isomer content height, Viscosity index (VI) is big, condensation point is low;Naphtha, boat product of coal, diesel product and the tail oil that production different size can be met respectively produce The needs of product.
4, in the present invention, wax oil feedstock oil has gas-liquid separation process after weighted BMO spaces, what hydrogenation process generated H2S and NH3System will be moved out of, although unreacted sulphur and nitrogen will in hydroprocessing processes the reaction was continued production H2S and NH3, but the H in system2S partial pressure and NH3Partial pressure is all effectively reduced, therefore reduces hydrocracking reaction and plus hydrogen The severity of isocraking reaction, be conducive to the operating condition for optimizing hydrocracking reactor and hydroisomerizing cracker and Product quality is improved, or extends the cycle of operation.
5, in the present invention, the liquid itself obtained among hydrocracking reactor hydrocracking catalyst bed has very high Temperature and pressure, can be directly entered in newly-installed hydroisomerizing cracker and be reacted, to make full use of This thigh divides heat entrained by compound material, realizes that the coupling of hydroisomerizing cracker and hydrocracking reactor is grasped Make.
Detailed description of the invention
Fig. 1 is principle process schematic diagram of the invention.
Wherein: 1- feedstock oil, 2- weighted BMO spaces reactor, 3- are hydrocracked preatreating reactors, and 4- is hydrocracked instead Device, 5- hydroisomerizing cracked stock logistics are answered, 6- is hydrocracked logistics, 7- hydroisomerizing cracker, and 8- is hydrocracked height Separator, 9- hydroisomerizing cracking high-pressure separator are pressed, 10- is hydrocracked fractionating column, 11- hydroisomerizing cracking fractionating column, 12- It is hydrocracked light naphtha product, 13- is hydrocracked heavy naphtha product, and 14- is hydrocracked boat product of coal, and 15- is hydrocracked Diesel product, 16- hydrocracking tail oil (recycle oil), 17- hydroisomerizing cracking light naphtha product, 18- hydroisomerizing cracking Heavy naphtha product, 19- hydroisomerizing cracking boat product of coal, 20- hydroisomerizing cracked diesel oil product, 21- hydroisomerizing cracking Tail oil product, 22- are hydrocracked high-pressure separator hydrogen-rich gas, 23- hydroisomerizing cracking high-pressure separator hydrogen-rich gas, 24- Supplement hydrogen, 25- gas-liquid separator, 26- hydroisomerizing cracking recycle hydrogen.
Specific embodiment
The initial boiling point of wax oil raw material described in step a is 100~400 DEG C, and the end point of distillation is 405~650 DEG C.The wax oil is former Material oil can be one of straight-run gas oil, wax tailings, deasphalted oil, catalytic cycle oil that PETROLEUM PROCESSING obtains etc., from coal One of obtained coal tar, coal direct liquefaction oil, ICL for Indirect Coal Liquefaction oil, synthetic oil, shale oil etc., be also possible to them its In several miscella.
Pretreating catalyst by hydrocracking described in hydrogenation pretreatment catalyst described in step a and step c is routine Wax oil hydrogenation pretreatment catalyst.Generally using VI B race and/or group VIII metal as active component, with aluminium oxide or siliceous oxygen Change aluminium is carrier, and group VIB metal is generally Mo and/or W, and group VIII metal is generally Co and/or Ni.With the weight of catalyst Meter, group VIB tenor are calculated as 10wt%~35wt% with oxide, group VIII metal content with oxide be calculated as 3wt%~ 15wt%, property are as follows: specific surface is 100~650m20.15~0.6mL/g of/g, Kong Rongwei.Main catalyst has Fushun 3936, the 3996 of Petroleum Chemical Engineering Institute's development, FF-16, FF-26, FF-36, FF-46, FF-56 series etc. adds hydrogen to locate in advance Catalyst is managed, is also possible to the function of domestic and international catalyst Co. exploitation similar to catalyst, such as HC-K, HC-P of Uop Inc., TK-555, TK-565 catalyst and KF-847, KF-848 of Akzo company of Topsoe company etc..Described in step a plus hydrogen is pre- Handling pretreating catalyst by hydrocracking described in catalyst and step c may be the same or different.The behaviour of weighted BMO spaces Conventional operating condition, generally reaction pressure 3.0MPa~19.0MPa can be used as condition, reaction temperature is 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio is 100:1~2000:1.
Separation described in step b generally comprises be hydrocracked high-pressure separator and low pressure separator separates two parts. Its high-pressure separator is isolated to be hydrocracked high pressure hydrogen-rich gas and liquid, and the isolated liquid of high-pressure separator enters Low pressure separator.Low pressure separator is by the isolated hydrocarbon-rich gas of highly pressurised liquid product and low pressure liquid product.Hydrocarbon-rich gas warp Isolated needs are hydrocracked gas product.
Fractionation described in step b carries out in being hydrocracked fractionating column system.Low pressure liquid product divides in fractionating column It evaporates to obtain and is hydrocracked light naphtha product, is hydrocracked heavy naphtha product, is hydrocracked boat product of coal, is hydrocracked diesel oil Product and hydrocracking tail oil (recycle oil).
Pretreated operating condition is hydrocracked described in step c can be used conventional operating condition, generally reaction pressure Power 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio For 100:1~2000:1.
Hydrocracking catalyst described in step c is conventional wax oil hydrogenation Cracking catalyst.Generally with group VIB and/ Or group VIII metal is active component, group VIB metal is generally Mo and/or W, and group VIII metal is generally Co and/or Ni.It urges Agent carrier contains aluminium oxide and/or silicon-containing alumina and Y type molecular sieve.With the poidometer of catalyst, group VIB metal contains Amount is calculated as 10wt%~35wt% with oxide, and group VIII metal content is calculated as 3wt%~15wt% with oxide, and molecular sieve content is 5wt%~80wt%.Main catalyst have Fushun Petrochemical Research Institute develop 3824,3825,3976, FC-12, FC-24, FC-26, FC-32, FC-50 catalyst etc., HC-12, HC-14, HC-24, HC-39 etc. of Uop Inc..For adding hydrogen For Cracking catalyst, it is desirable that have certain hydrogenation activity and certain lytic activity, should guarantee that hydrotreating generates oil and adds Generated in hydrogen cracking process alkene and aromatic hydrocarbons in fraction plus hydrogen saturation, the aromatic hydrocarbons after also requiring saturation the reaction of open loop occurs. Conventional operating condition can be used in the operating condition being hydrocracked, generally are as follows: reaction pressure 3.0MPa~19.0MPa, reaction temperature Degree is 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio is 100:1~2000:1.
Gas-liquid separator described in step c is between hydrocracking reactor bed or what catalyst bed entrance was arranged sets It is standby.Gas-liquid separator includes at least reaction stream entrance, and several parts such as liquid phase conduit and gas phase conduit, wherein liquid phase conduit will divide Hydrocracking reactor is pulled out from obtained liquid phase, isolated gas phase is introduced lower part hydrocracking catalyst by gas phase conduit Agent bed.
A part of hydrocracking reaction logistics enters gas-liquid separator by gas-liquid separator entrance in step c, extraction The weight percent that Partial Liquid Phase logistics accounts for feedstock oil is 5~95 wt%, preferably 10~80 wt%.
Conventional operating condition can be used in the operating condition being hydrocracked described in step d, generally are as follows: reaction pressure 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio is 100:1~2000:1.
Hydroisomerizing Cracking catalyst described in step e is conventional wax oil hydrogenation isocraking catalyst.Generally with VI B race and/or group VIII metal are active component, and group VIB metal is generally Mo and/or W, and group VIII metal is generally Co And/or Ni.The carrier of the catalyst be aluminium oxide, silicon-containing alumina and molecular sieve in it is one or more, preferably contain molecular sieve, The molecular sieve can be beta molecular sieve, Sapo type molecular sieve etc..With the poidometer of catalyst, group VIB tenor with Oxide is calculated as 10wt%~35wt%, and group VIII metal content is calculated as 3wt%~15wt%, molecular sieve content 5wt% with oxide ~80wt%.FC-14, FC-20 etc. that main catalyst has Fushun Petrochemical Research Institute to develop.For being hydrocracked For catalyst, it is desirable that have certain hydrogenation activity and certain lytic activity, should guarantee alkene and aromatic hydrocarbons in reaction mass Add hydrogen to be saturated, also requires linear paraffin that isomerization reaction occurs.Conventional operation item can be used in the operating condition of hydroisomerizing cracking Part, generally are as follows: reaction pressure 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~ 6.0h-1, hydrogen to oil volume ratio is 100:1~2000:1.
Separation described in step e carries out in hydroisomerizing cracking high-pressure separator and low pressure separator.Wherein plus hydrogen The isolated hydroisomerizing cracking high pressure hydrogen-rich gas of isocraking high-pressure separator and liquid, high-pressure separator are isolated Liquid enters low pressure separator.Low pressure separator is by the isolated hydrocarbon-rich gas of highly pressurised liquid product and low pressure liquid product.It is rich Appropriate hydrocarbon gas is isolated to the hydroisomerizing cracked gas product of needs.
Fractionation described in step e carries out in hydroisomerizing cracking fractionating column system.Low pressure liquid product is in fractionating column Middle fractionation obtains hydroisomerizing cracking light naphtha product, hydroisomerizing cracking heavy naphtha product, hydroisomerizing cracking boat coal Product, hydroisomerizing cracked diesel oil product and hydroisomerizing cracking tail oil product.
Gas product and hydroisomerizing cracked gas product are hydrocracked described in step b and step e individually to be made For product, mixed gas product can also be mixed into.
It is hydrocracked light naphtha product described in step b and step e and hydroisomerizing cracking light naphtha product can Mixing light naphtha product can also be mixed into separately as product.
It is hydrocracked heavy naphtha product described in step b and step e and hydroisomerizing cracking heavy naphtha product can Mixing heavy naphtha product can also be mixed into separately as product.
Boat product of coal and hydroisomerizing cracking boat product of coal are hydrocracked described in step b and step e individually to be made For product, mixing boat product of coal can also be mixed into.
Diesel product and hydroisomerizing cracked diesel oil product are hydrocracked described in step b and step e individually to be made For product, mixed diesel product can also be mixed into.
Hydrocracking tail oil described in step b (recycle oil) can also be separately as product.
Hydroisomerizing cracking tail oil described in step e is separately as product.
It can be used directly as recycle hydrogen after the mixing of high pressure hydrogen-rich gas described in step e, also can choose and pass through It is recycled after desulphurization of recycle hydrogen system removing hydrogen sulfide.
In conjunction with Fig. 1, method of the invention is specific as follows: feedstock oil 1 first be hydrocracked generate logistics 6 be mixed into plus Hydrogen pretreatment reactor 2 enters by the weighted BMO spaces product stream of hydrogenation pretreatment catalyst bed and is hydrocracked high pressure Separator 8 carries out gas-liquid separation, and isolated liquid enters fractionation in fractionating column 10 and obtains being hydrocracked light naphtha product 12, it is hydrocracked heavy naphtha product 14, boat product of coal 14 is hydrocracked, is hydrocracked diesel product 15 and hydrocracking tail oil (recycle oil) 16, is hydrocracked recycle oil 16 and hydrogen is mixed into and is hydrocracked preatreating reactors 3, pre-processes by cracking The product stream of catalyst bed enters hydrocracking reactor 4, by the reaction stream of the first hydrocracking catalyst bed Middle a part, which enters in gas-liquid separator 25, carries out gas-liquid separation, regard liquid phase therein extraction as hydroisomerizing cracked stock object Stream 5, the logistics after extracting hydroisomerizing cracked stock logistics 5 out go successively to follow-up hydrogenation Cracking catalyst bed, and what is obtained adds Hydrogen cracking generates logistics 6 and enters weighted BMO spaces reactor 2, and hydroisomerizing cracked stock logistics 5 mixes laggard with recycle hydrogen 26 Enter hydroisomerizing cracker 7, it is high to enter hydroisomerizing cracking by the product stream of hydroisomerizing Cracking catalyst bed Gas-liquid separation is carried out in pressure separator 9, isolated liquid enters fractionation in fractionating column 11 and obtains hydroisomerizing cracking pumice Naphtha product 17, hydroisomerizing cracking heavy naphtha product 18, hydroisomerizing cracking boat product of coal 19, hydroisomerizing cracked diesel oil Product 20 and hydroisomerizing cracking tail oil product 21, are hydrocracked light naphtha product 12 and hydroisomerizing cracking light naphthar produces Product 17 can obtain mixing light naphtha product, be hydrocracked heavy naphtha product 13 separately as product after can also mixing With hydroisomerizing cracking heavy naphtha product 18 mixing heavy naphtha can be obtained after can also mixing and is produced separately as product Product, being hydrocracked boat product of coal 14 and hydroisomerizing cracking boat product of coal 19 can obtain after can also mixing separately as product Navigate product of coal to mixing, be hydrocracked diesel product 15 and hydroisomerizing cracked diesel oil product 20 can separately as product, Mixed diesel product is obtained after can mixing, and is hydrocracked the isolated gas 22 of high-pressure separator 8 and hydroisomerizing cracking The isolated gas 23 of high-pressure separator 9 is mixed with supplement hydrogen 24 as circulation after circulating hydrogen compressor is pressurized after mixing Hydrogen.
Illustrate the present invention program and effect below by embodiment.
Embodiment 1-3
Protective agent FZC-100, FZC-105 and FZC106 are China Petroleum and Chemical Corporation Fushun Petrochemical Research Institute The hydrogenation protecting agent of development and production;Catalyst FF-56 is China Petroleum and Chemical Corporation Fushun Petrochemical Research Institute The hydrotreating catalyst of development and production;Catalyst FC-32 is that Sinopec Group Fushun petrochemical industry is ground The catalyst for hydro-upgrading for studying carefully institute's development and production, contains Y type molecular sieve;Catalyst FC-20 is that Sinopec's share is limited The hydroisomerizing Cracking catalyst of Fushun Petrochemical Research Institute, company development and production, contains beta molecular sieve.
The main character of 1 wax oil feedstock oil of table
2 process conditions of table
2 process conditions of continued
3 test result of table
Using flexible inverted sequence hydrocracking process of the invention it can be seen from embodiment, by out of hydrocracking reactor It extracts a part of reaction stream out, and realizes production heterogeneity using hydrocracking catalyst and hydroisomerizing Cracking catalyst The purpose of hydrocracked product, production method are flexible.

Claims (15)

1. a kind of flexible inverted sequence hydrocracking process, includes the following steps:
A, it wax oil feedstock oil and is hydrocracked to generate logistics and enter under the conditions of weighted BMO spaces and weighted BMO spaces reactor and leads to Hydrogenation pretreatment catalyst bed is crossed, weighted BMO spaces logistics is obtained;
B, the weighted BMO spaces logistics that step a is obtained is separated, is fractionated to obtain and is hydrocracked high pressure hydrogen-rich gas, hydrocracking gas Body product, hydrocracked naphtha product are hydrocracked boat product of coal, are hydrocracked diesel product and hydrocracking tail oil;
C, the hydrocracking tail oil that step b is obtained is blended in enter in the case where being hydrocracked pretreatment condition with recycle hydrogen and be hydrocracked Preatreating reactors simultaneously passes through hydrogenation pretreatment catalyst bed, obtains being hydrocracked pretreatment stream, hydrocracked, treated object Stream passes through the first hydrocracking catalyst containing Y zeolite catalyst in hydrocracking reactor under hydrocracking condition Bed obtains first and is hydrocracked logistics, this part reaction stream is divided into two parts, and a portion is to pass through gas-liquid separator It is separated, acquired liquid stream extracts hydrocracking reactor out;
D, in step c the first of remainder be hydrocracked logistics continuation pass through hydrocracking reactor under hydrocracking condition In the second hydrocracking catalyst bed containing Y zeolite catalyst, obtain being hydrocracked logistics, be hydrocracked logistics with Wax oil feedstock oil is mixed into weighted BMO spaces reactor;
E, first of extraction device obtained by step c is hydrocracked after liquid stream mixes with recycle hydrogen, in hydroisomerizing cracking Under the conditions of pass through the hydroisomerizing Cracking catalyst bed containing heterogeneous types molecular sieve catalyst of hydroisomerizing cracker Layer, hydroisomerizing cracked-stream are separated, are fractionated to obtain hydroisomerizing cracking high pressure hydrogen-rich gas, the production of hydroisomerizing cracked gas Product, hydroisomerizing cracked naphtha product, hydroisomerizing cracking boat product of coal, hydroisomerizing cracked diesel oil product and hydroisomerizing Cracking tail oil product.
2. hydrocracking process described in accordance with the claim 1, which is characterized in that further include step f: step b is obtained plus hydrogen It is recycled after the hydroisomerizing cracking high pressure hydrogen-rich gas mixing that cracking high pressure hydrogen-rich gas and step e are obtained.
3. hydrocracking process described in accordance with the claim 1, which is characterized in that the initial boiling point of wax oil raw material described in step a is 100~400 DEG C, the end point of distillation is 405~650 DEG C.
4. hydrocracking process described in accordance with the claim 3, which is characterized in that the wax oil feedstock oil is selected from straight run wax Oil, wax tailings, deasphalted oil, catalytic cycle oil, coal tar, coal direct liquefaction oil, ICL for Indirect Coal Liquefaction oil, synthetic oil and shale At least one of oil.
5. hydrocracking process described in accordance with the claim 1, which is characterized in that hydrogenation pretreatment catalyst described in step a With pretreating catalyst by hydrocracking described in step c using VI B race and/or group VIII metal as active component, with aluminium oxide or Silicon-containing alumina is carrier;With the poidometer of catalyst, group VIB tenor is calculated as 10wt%~35wt% with oxide, the VIII race's tenor is calculated as 3wt%~15wt% with oxide;Its property is as follows: specific surface area is 100~650m2/ g, Kong Rongwei 0.15~0.6mL/g.
6. hydrocracking process described in accordance with the claim 1, which is characterized in that weighted BMO spaces condition described in step a are as follows: Reaction pressure 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen oil Volume ratio is 100:1~2000:1.
7. hydrocracking process described in accordance with the claim 1, which is characterized in that be hydrocracked pretreatment item described in step c Part are as follows: reaction pressure 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio is 100:1~2000:1.
8. hydrocracking process described in accordance with the claim 1, which is characterized in that hydrocracking catalyst described in step c with Group VIB and/or group VIII metal are active component, and catalyst carrier contains aluminium oxide and/or silicon-containing alumina and Y type point Son sieve.
9. hydrocracking process according to claim 8, which is characterized in that with the poidometer of catalyst, group VIB metal Content is calculated as 10wt%~35wt% with oxide, and group VIII metal content is calculated as 3wt%~15wt%, Y type molecular sieve with oxide Content is 5wt%~80wt%.
10. hydrocracking process described in accordance with the claim 1, which is characterized in that the hydrocracking condition are as follows: reaction pressure Power 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio For 100:1~2000:1.
11. hydrocracking process described in accordance with the claim 1, which is characterized in that the liquid phase stream extracted out in step c accounts for raw material The weight percent of oil is 5~95 wt%, preferably 10~80 wt%.
12. hydrocracking process described in accordance with the claim 1, which is characterized in that hydrocracking condition described in step d are as follows: Reaction pressure 3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen oil Volume ratio is 100:1~2000:1.
13. hydrocracking process described in accordance with the claim 1, which is characterized in that hydroisomerizing cracking catalysis described in step e Using group VIB and/or group VIII metal as active component, catalyst carrier contains aluminium oxide and/or silicon-containing alumina, and divides for agent In son sieve, the molecular sieve is beta molecular sieve or Sapo type molecular sieve.
14. hydrocracking process according to claim 13, which is characterized in that with the poidometer of catalyst, group VIB gold Belong to content and 10wt%~35wt% is calculated as with oxide, group VIII metal content is calculated as 3wt%~15wt% with oxide, and molecular sieve contains Amount is 5wt%~80wt%.
15. hydrocracking process described in accordance with the claim 1, which is characterized in that the hydroisomerizing cracking conditions are as follows: anti- Answer pressure 3.0MPa~19.0MPa, reaction temperature is 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen oil body Product is than being 100:1~2000:1.
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CN112552958A (en) * 2019-09-25 2021-03-26 中国石油化工股份有限公司 Wax oil raw material processing technology
CN114437788A (en) * 2020-10-19 2022-05-06 中国石油化工股份有限公司 Fischer-Tropsch synthetic oil processing technology

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CN103666555A (en) * 2012-08-31 2014-03-26 中国石油化工股份有限公司 Hydrogen cracking method for increasing production of middle distillate oil
CN103773450A (en) * 2012-10-24 2014-05-07 中国石油化工股份有限公司 Hydrocracking method for processing inferior raw material

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CN103666555A (en) * 2012-08-31 2014-03-26 中国石油化工股份有限公司 Hydrogen cracking method for increasing production of middle distillate oil
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CN112552958A (en) * 2019-09-25 2021-03-26 中国石油化工股份有限公司 Wax oil raw material processing technology
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