A kind of hydrotreating and hydrocracking combined process
Technical field
The invention belongs to petroleum refining fields, and in particular to a kind of generation fine quality catalytic cracking raw material and high-quality be hydrocracked
The hydrotreating of product and hydrocracking combined process.
Background technique
Hydrogen addition technology is the important manufacturing process of light materialization of heavy oil and light-end products quality upgrading.Hydrocracking technology because
Feedstock oil is adaptable, product flexibility is good, liquid product yield is high, high quality has obtained faster development.
Existing hydrocracking technology can be divided into three kinds according to processing flow: one-stage serial hydrocracking process flow, single hop add hydrogen
Process process and two-stage reforming process flow.One-stage serial hydrocracking technology uses two kinds of catalyst,
That is pretreating catalyst by hydrocracking and hydrocracking catalyst, both catalyst are seated in weighted BMO spaces reactor respectively
In hydrocracking reactor, the catalyst in each reactor is layering filling under normal conditions.Catalytic cracking is heavy
One of the important means of oily lighting, but with the in poor quality and heaviness of catalyzed cracking processing raw material, operating condition is got over
Come harsher, light-end products yield and product property are deteriorated, and hydrotreating of FCC feedstock technology not only can remove sulphur,
The content of nitrogen, metal impurities can also improve the cracking performance of charging, reduce FCC operating severity, improve product distribution, mention
High purpose product selectivity reduces dry gas and coke yield, improves the economy of FCC apparatus, reduces purpose product sulfur content, subtracts
SOx and NOx content etc. in few regenerated flue gas.There are the sulphur and nitrogen of certain content in catalytic cracking light cycle oil (LCO), with organic
The form of compound exists, and arene content is high, and the content of the above aromatic hydrocarbons of especially two rings is high, and usual LCO is recycled directly back to
Continue to convert in catalytic cracking unit, catalytic cracking unit is entered back into after perhaps adding hydrogen into hydrotreater or enters
Other devices are processed or directly as products.
CN101003746A, CN001955260A, CN001955257A, CN103059960A and CN001955263A are public
The hydrocracking process or group technology of a kind of wax oil and catalytic cracking diesel oil Combined machining opened.Such technology can be with wax
Oil and LCO are feedstock oil, are yielded products of quality by method for hydrogen cracking or combined method, and especially high-quality heavy naphtha is made
For the raw material of catalytic reforming, rather than catalytically cracked material is generated, re-starts conversion without Returning catalyticing cracking device.
CN106701175A, CN102465035A and CN001896192A, which are disclosed in a kind of hydroprocessing technique, mixes refining
The technology of LCO, main purpose is production fine quality catalytic cracking raw material, or LCO is allowed to split in hydrotreater and catalysis
The coupling technique that makeup recycles between setting, realizes the clean manufacturing of catalytic cracking unit, but due to wax oil or residual oil etc. and LCO
The hydrogenation depth of direct hydrogenation after mixing, LCO not can be effectively controlled, and cannot produce high-quality hydrocracked product.
It is usually all that LCO directly mixes refining to urging in conclusion compare existing LCO hydrogen addition technology and hydrocracking technology
Change and carried out plus hydrogen in cracked stock pretreatment unit, then returns again to catalytic cracking unit or LCO mixes refining to being hydrocracked original
In material oil, enter in hydrocracking unit after weighted BMO spaces and produce hydrocracked naphtha product, in same covering device with
Wax oil and LCO are that feedstock oil produces high-quality hydrocracked product simultaneously and the Combined machining technology of catalytically cracked material is less, and
And without the Combined machining technology of reaction mass coupling.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of hydrotreating and hydrocracking combined process.Pass through
From extraction section reaction stream in the middle part of the weighted BMO spaces reactor for using hydrocracking unit, by the wax oil feedstock oil and
LCO feedstock oil is hydrocracked by weighted BMO spaces-and produces high-quality hydrocracked product and high-quality with hydrotreating group technology
Catalytically cracked material.
A kind of hydrotreating of the invention and hydrocracking combined process, include the following steps:
A, wax oil feedstock oil is urged under the conditions of weighted BMO spaces by the first weighted BMO spaces of weighted BMO spaces reactor first
Agent bed obtains the first weighted BMO spaces logistics, this part reaction stream is divided into two parts, and a portion extraction plus hydrogen are pre-
Treatment reactor;
B, the first weighted BMO spaces logistics continuation of remainder passes through weighted BMO spaces under the conditions of weighted BMO spaces in step a
Second hydrogenation pretreatment catalyst bed of reactor, weighted BMO spaces logistics continue under hydrocracking condition by adding hydrogen to split
Change reactor hydrocracking catalyst bed, be hydrocracked logistics separated, be fractionated to obtain be hydrocracked high pressure hydrogen-rich gas,
It is hydrocracked gas product, hydrocracked naphtha product, boat product of coal is hydrocracked, is hydrocracked diesel product and hydrogen is added to split
Change tail oil product;
C, the first weighted BMO spaces logistics of extraction device obtained by step a passes through under hydroprocessing conditions after mixing with LCO
The hydrotreating catalyst bed of hydrotreating reactor, hydrotreating logistics are separated, are fractionated to obtain hydrotreating high pressure richness
Hydrogen, hydrotreating gas, hydrotreated naphtha, hydroprocessed diesel and hydrotreating heavy oil.
Hydrotreating according to the present invention and hydrocracking combined process, wherein can also include step d: step b be obtained
Be hydrocracked the hydrotreating high pressure hydrogen-rich gas mixing that high pressure hydrogen-rich gas and step c obtain after be recycled.
The impurity such as S, N, O in wax oil feedstock oil by obtaining partial removal when the first hydrogenation pretreatment catalyst bed,
Aromatic hydrocarbons obtains to a certain extent plus hydrogen saturation, the logistics after extracting weighted BMO spaces material out continue through hydrogenation pretreatment catalyst
Bed and hydrocracking catalyst bed obtain good hydrocracked product, are such as hydrocracked light naphthar, are hydrocracked weight
Naphtha is hydrocracked boat coal, is hydrocracked diesel oil and hydrocracking tail oil etc.;Research shows that: the aromatic hydrogenation of LCO is saturated deep
Degree is affected to fcc gasoline product quality, and especially mononuclear aromatics is antiknock component in gasoline, increases and adds
The content of mononuclear aromatics can be increased the octane number of catalytically cracked gasoline in hydrogen LCO, and the weighted BMO spaces logistics extracted out is because
Have passed through partial hydrogenation reaction, add hydrogen difficulty reduction, therefore its mix with LCO after can relatively mitigation operating condition assign
It to the purpose requirement of hydrodesulfurization, hydrodenitrogeneration, and just can control the hydrogenation depth of LCO at this time, that is, meeting sulfur content
Under the premise of by LCO two cycloaromatics and polycyclic aromatic hydrocarbon add hydrogen to mononuclear aromatics, rather than hydrogenation depth excessively generates ring
Alkane or hydrogenation depth are insufficient and generate two cycloaromatics, and the product after such hydrotreating is re-introduced into catalytic cracking dress
The content of Aromatics in Fcc Naphtha can be improved when setting, to improve the octane number of catalytically cracked gasoline.
Compared with prior art, hydrotreating of the invention and the advantages of hydrocracking combined process, are:
It 1, include at least two hydrogenation pretreatment catalyst beds in weighted BMO spaces reactor in the present invention.Existed by setting
Pretreated material extraction step among weighted BMO spaces reactor bed is not necessarily to special operation, can be realized to adding hydrogen to locate in advance
Effective distribution of material stock is managed, then makes obtained material by hydrogenation combination technique, so as to produce the mesh of different size
Product.Meanwhile abstraction reaction logistics is technically also to be easily achieved among reactor bed.And in the prior art
In, hydrotreating techniques and hydrocracking technology are typically only capable to produce a kind of purpose product of hydrogenation technique according to this technology.
2, the present invention among the catalyst bed of weighted BMO spaces reactor by being arranged the first weighted BMO spaces logistics
Wax oil raw material is extracted reactor by the first weighted BMO spaces logistics of weighted BMO spaces by withdrawing device, and by itself and LCO
Mixing is sent into the hydrotreating reactor that is separately provided and carries out hydrogenation reaction, due to the sulphur of some wax oil raw material, nitrogen
Equal impurity have been hydrogenated removing, therefore further add the difficulty of hydrogen to reduce, therefore can control reaction condition to control LCO's
Hydrogenation depth, i.e. the depth that two cycloaromatics and polycyclic aromatic hydrocarbon add hydrogen to be saturated in control LCO, control as far as possible by two cycloaromatics it is a lot of
Cycloaromatics adds hydrogen to mononuclear aromatics, in this way will plus hydrogen after LCO reduce reaction difficulty or improve when carrying out catalytic cracking again and urge
Change the arene content in cracking gasoline, improves the octane number of gasoline.
3, in the present invention, the extraction logistics itself that is obtained among weighted BMO spaces reactor hydrogenation pretreatment catalyst bed
It can be directly entered in newly-installed hydrotreating reactor and be carried out instead with very high temperature and pressure, after being mixed with LCO
It answers, so that this thigh be made full use of to divide heat entrained by pretreated material, realizes weighted BMO spaces reactor and hydrotreating
The coupling operation of reactor.
4, in the present invention, hydrocracking reaction system is identical with the operating pressure of hydrotreating reaction system, therefore two
A set of hydrogen desulphurization system and a set of hydrogen gas circulating system can be used in high pressure hydrogen-rich gas in system, to save equipment
Investment and operating cost.
Detailed description of the invention
Fig. 1 is principle process schematic diagram of the invention.
Wherein: 1- wax oil feedstock oil, 2- weighted BMO spaces reactor, 3- weighted BMO spaces extract logistics, 4-LCO raw material out
Oil, 5- hydrocracking reactor, 6- are hydrocracked logistics, 7- hydrotreating reactor, and 8- is hydrocracked high-pressure separator, and 9- adds
Hydrogen handles high-pressure separator, and 10- is hydrocracked fractionating column, 11- hydrotreating fractionating column, and 12- is hydrocracked light naphtha product,
13- is hydrocracked heavy naphtha product, and 14- is hydrocracked boat product of coal, and 15- is hydrocracked diesel product, and 16- is hydrocracked tail
Oil product, 17- hydrotreated naphtha product, 18- hydroprocessed diesel product, 19- hydrotreating heavy distillate, 20- add hydrogen
Cracking high-pressure separator hydrogen-rich gas, 21- hydrotreating high-pressure separator hydrogen-rich gas, 22- supplement hydrogen.
Specific embodiment
The initial boiling point of wax oil raw material described in step a is 100~400 DEG C, and the end point of distillation is 405~650 DEG C.The wax oil is former
Material oil can be one of straight-run gas oil, wax tailings, deasphalted oil that PETROLEUM PROCESSING obtains etc., the coal tar obtained from coal
It is wherein several mixed to be also possible to them for one of oil, coal direct liquefaction oil, ICL for Indirect Coal Liquefaction oil, synthetic oil, shale oil etc.
Close oil.
Wherein, the catalysis in the weighted BMO spaces reactor, according to the engagement sequence with reaction mass, positioned at upstream
Agent bed is the first hydrogenation pretreatment catalyst bed, and the catalyst bed positioned at downstream is the second hydrogenation pretreatment catalyst bed
Layer.
Hydrogenation pretreatment catalyst described in step a and step b is conventional wax oil hydrogenation pretreatment catalyst.Generally
Using VI B race and/or group VIII metal as active component, using aluminium oxide or silicon-containing alumina as carrier, group VIB metal is generally
Mo and/or W, group VIII metal are generally Co and/or Ni.With the poidometer of catalyst, group VIB tenor is in terms of oxide
For 10wt%~35wt%, group VIII metal content is calculated as 3wt%~15wt% with oxide;Its property is as follows: specific surface be 100~
650m20.15~0.6mL/g of/g, Kong Rongwei.Main catalyst have Fushun Petrochemical Research Institute develop 3936,
3996, FF-16, the hydrogenation pretreatment catalysts such as FF-26, FF-36, FF-46, FF-56 series are also possible to domestic and international catalyst
The function of company's exploitation is similar to catalyst, and such as HC-K, HC-P of Uop Inc., TK-555, TK-565 of Topsoe company are catalyzed
Agent and KF-847, KF-848 of Akzo company etc..Conventional operating condition, generally reaction pressure can be used in operating condition
3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio is
100:1~2000:1.
The weight percent that the fraction of stream of extraction described in step a accounts for wax oil feedstock oil in terms of liquid phase is 5~95wt%,
Preferably 10~80wt%.
Hydrocracking catalyst described in step b is conventional wax oil hydrogenation Cracking catalyst.Generally with group VIB and/
Or group VIII metal is active component, group VIB metal is generally Mo and/or W, and group VIII metal is generally Co and/or Ni.It should
The carrier of catalyst contains one of aluminium oxide, silicon-containing alumina and molecular sieve or a variety of, preferably contains molecular sieve.Described
Molecular sieve can be Y type molecular sieve, beta molecular sieve, Sapo type molecular sieve etc..With the poidometer of catalyst, group VIB metal contains
Amount is calculated as 10wt%~35wt% with oxide, and group VIII metal content is calculated as 3wt%~15wt% with oxide, and molecular sieve content is
5wt%~80wt%.Main catalyst have Fushun Petrochemical Research Institute develop 3824,3825,3976, FC-12,
FC-14, FC-20, FC-24, FC-26, FC-32, FC-50 catalyst etc., HC-12, HC-14, HC-24, HC-39 of Uop Inc.
Deng.For hydrocracking catalyst, it is desirable that have certain hydrogenation activity and certain lytic activity, should guarantee hydrotreating
Generate alkene and aromatic hydrocarbons in fraction in oil and hydrocracking process plus hydrogen saturation is generated, also the aromatic hydrocarbons after saturation is required to open
The reaction of ring.Conventional operating condition can be used in the operating condition being hydrocracked, generally are as follows: and reaction pressure 3.0MPa~
19.0MPa, reaction temperature are 300 DEG C~450 DEG C, volume space velocity 0.2h when liquid-1~6.0h-1, hydrogen to oil volume ratio be 100:1~
2000:1。
Separation described in step b generally comprises be hydrocracked high-pressure separator and low pressure separator separates two parts.
Its high-pressure separator is isolated to be hydrocracked high pressure hydrogen-rich gas and liquid, and the isolated liquid of high-pressure separator enters
Low pressure separator.Low pressure separator is by the isolated hydrocarbon-rich gas of highly pressurised liquid product and low pressure liquid product.Hydrocarbon-rich gas warp
Isolated needs are hydrocracked gas product.
Fractionation described in step b carries out in being hydrocracked fractionating column system.Low pressure liquid product divides in fractionating column
It evaporates to obtain and is hydrocracked light naphtha product, is hydrocracked heavy naphtha product, is hydrocracked boat product of coal, is hydrocracked diesel oil
Product and hydrocracking tail oil product.
LCO raw material described in step c is the light cycle oil of catalytic cracking unit, and initial boiling point is 100~200 DEG C, the end point of distillation
It is 320~400 DEG C.The virtues such as some coker gas oils, ethylene cracking tar, coal tar can also be blended in the LCO feedstock oil
High one or more of the diesel oil distillate of hydrocarbon content.
Hydrotreating catalyst described in step c is conventional wax oil hydrogenation processing catalyst.Generally with VI B race and/
Or group VIII metal is active component, using aluminium oxide or silicon-containing alumina as carrier, group VIB metal is generally Mo and/or W,
Group VIII metal is generally Co and/or Ni.With the poidometer of catalyst, group VIB tenor with oxide be calculated as 10wt%~
35wt%, group VIII metal content are calculated as 3wt%~15wt% with oxide;Its property is as follows: specific surface is 100~650m2/ g,
0.15~0.6mL/g of Kong Rongwei.Main catalyst has 3936,3996, FF- that Fushun Petrochemical Research Institute develops
14, the hydrotreating catalysts such as FF-16, FF-24, FF-26, FF-36, FF-46, FF-56 series are also possible to be catalyzed both at home and abroad
The function of agent company exploitation is similar to catalyst, and such as HC-K, HC-P of Uop Inc., TK-555, TK-565 of Topsoe company are catalyzed
Agent and KF-847, KF-848 of Akzo company etc..Conventional operating condition, generally reaction pressure can be used in operating condition
3.0MPa~19.0MPa, reaction temperature are 300 DEG C~450 DEG C, preferably 320 DEG C~410 DEG C, volume space velocity 0.2h when liquid-1~
6.0h-1, hydrogen to oil volume ratio is 100:1~2000:1.
Separation described in step c carries out in hydrotreating high-pressure separator and low pressure separator.Wherein hydrotreating
The isolated hydrotreating high pressure hydrogen-rich gas of high-pressure separator and liquid, the isolated liquid of high-pressure separator enter low pressure
Separator.Low pressure separator is by the isolated hydrocarbon-rich gas of highly pressurised liquid product and low pressure liquid product.Hydrocarbon-rich gas is through separating
The hydrotreating gaseous product needed.
Fractionation described in step c carries out in hydrotreating fractionating column system.Low pressure liquid product divides in fractionating column
It evaporates to obtain hydrotreated naphtha product, hydroprocessed diesel and hydrotreating heavy distillate.
It is hydrocracked gas product described in step b and step c and hydrotreating gas products can be separately as production
Product can also be mixed into mixed gas product.
It is hydrocracked light naphtha product described in step b and step c and hydrotreated naphtha product can be independent
As product, mixing naphtha product can also be mixed into.
Be hydrocracked heavy naphtha product of the step b with described in can be separately as product.
Boat product of coal is hydrocracked described in step b can be separately as product.
Diesel product is hydrocracked described in step b can be separately as product.
Hydrocracking tail oil described in step b is separately as product.
Hydroprocessed diesel described in step c can be separately as product, can also be mixed with hydrotreating heavy distillate
Cooperation is the feedstock oil of catalytic cracking unit.
It can be used directly as recycle hydrogen after the mixing of high pressure hydrogen-rich gas described in step d, also can choose and pass through
It is recycled after desulphurization of recycle hydrogen system removing hydrogen sulfide.
In the present invention, two hydrotreating catalyst beds are preferably comprised in the hydrotreating reactor, i.e., first adds
Hydrogen handles catalyst bed and the second hydrotreating catalyst bed (dividing according to reaction mass engagement sequence).Increase simultaneously
LCO raw material is carried out to the process of distillation cutting, LCO feedstock oil is preferably divided into gently and again two parts according to fraction, fraction segmentation
Temperature spot be 245 ~ 300 DEG C, i.e., the fraction range of light fraction be initial boiling point to cut-point temperature, the fraction range of heavy distillat is
Cut-point temperature is to the end point of distillation.After LCO heavy distillat is mixed with the weighted BMO spaces reaction stream that weighted BMO spaces reactor is extracted out
By the first hydrotreating catalyst bed in hydrotreating reactor, then the first hydrotreating reaction material and LCO are light
Fraction mixing passes through the second hydrotreating catalyst bed.It is more due to based on polycyclic aromatic hydrocarbon, passing through in LCO heavy distillat
Hydrotreating catalyst reaction, can achieve control aromatic hydrogenation depth purpose, and in LCO light fraction double ring arene pass through compared with
The hydrotreating catalyst reaction of few degree, can achieve the purpose that control aromatic hydrogenation depth with LCO heavy distillat simultaneously, i.e., plus
Hydrogen treated LCO while meeting sulfur content double ring arene and polycyclic aromatic hydrocarbon moderately plus hydrogen is to mononuclear aromatics, into one
It can satisfy the catalytically cracked gasoline of sulfur content requirement after step catalytic cracking, and the octane number of gasoline can be improved.
In the present invention, the first hydrogenation pretreatment catalyst bed and the setting of the second hydrogenation pretreatment catalyst bed
In a weighted BMO spaces reactor, or it is separately positioned in more than two weighted BMO spaces reactors.In the present invention
It is preferred that using first way.
Equally, the first hydrotreating catalyst bed and the setting of the second hydrotreating catalyst bed add at one
In hydrogen treatment reactor, or it is separately positioned in more than two hydrotreating reactors.First is preferably used in the present invention
Kind mode.
In conjunction with Fig. 1, method of the invention wax oil feedstock oil 1 specific as follows is mixed into weighted BMO spaces with recycle hydrogen first
Reactor 2 extracts logistics 3, extraction out by extracting weighted BMO spaces in the reaction stream of the first hydrogenation pretreatment catalyst bed out
Weighted BMO spaces extract the logistics after logistics 3 out after the second hydrogenation pretreatment catalyst bed, go successively to hydrocracking reaction
Device 5 is hydrocracked and generates logistics 6 into the progress gas-liquid separation of high-pressure separator 8 is hydrocracked, and isolated liquid, which enters, to be divided
Fractionation in tower 10 is evaporated to obtain being hydrocracked light naphtha product 12, be hydrocracked heavy naphtha product 14, be hydrocracked boat coal production
Product 14 are hydrocracked diesel product 15 and hydrocracking tail oil product 16, and weighted BMO spaces extract logistics 3 out and LCO feedstock oil 4 is mixed
Enter hydrotreating reactor 7 after conjunction, the separation of hydrotreating high pressure is entered by the product stream of hydrotreating catalyst bed
Gas-liquid separation is carried out in device 9, isolated liquid enters fractionation in fractionating column 11 and obtains hydrotreated naphtha product 17, adds
Hydrogen processing diesel product 18, hydrotreating heavy distillat 19 are hydrocracked the isolated gas 20 of high-pressure separator 8 and add at hydrogen
The isolated gas 21 of reason high-pressure separator 9 is mixed with supplement hydrogen 22 as circulation after circulating hydrogen compressor is pressurized after mixing
Hydrogen.
Illustrate the present invention program and effect below by embodiment.
Embodiment 1-4
Protective agent FZC-100, FZC-105 and FZC106 are China Petroleum and Chemical Corporation Fushun Petrochemical Research Institute
The hydrogenation protecting agent of development and production;Catalyst FF-56 is China Petroleum and Chemical Corporation Fushun Petrochemical Research Institute
The hydrotreating catalyst of development and production;Catalyst FC-32 is that Sinopec Group Fushun petrochemical industry is ground
The hydrocracking catalyst for studying carefully institute's development and production, contains Y type molecular sieve;Catalyst FF-24 is that Sinopec's share is limited
The hydrotreating catalyst of Fushun Petrochemical Research Institute, company development and production.
The main character of 1 wax oil feedstock oil of table
|
Wax oil 1 |
Wax oil 2 |
LCO |
Density, g/cm3 |
0.901 |
0.921 |
0.932 |
Fraction range, DEG C |
320~545 |
345~575 |
156~370 |
Sulfur content, wt% |
1.15 |
2.23 |
1.3 |
Nitrogen content, wt% |
0.127 |
0.082 |
0.09 |
Arene content, wt% |
— |
— |
91.2 |
2 process conditions of table
2 process conditions of continued
Wherein, LCO light fraction and heavy distillat segmentation temperature are 270 DEG C.
3 test result of table
Using hydrotreating of the invention and hydrocracking combined process it can be seen from embodiment, by from weighted BMO spaces
A part of reaction stream of extraction in reactor, extraction logistics and LCO mixed hydrogenation process for producing fine quality catalytic cracking raw material, it is remaining
Weighted BMO spaces logistics continues weighted BMO spaces and hydrocracking catalyst produces the purpose of high-quality hydrocracked product, producer
Formula is flexible.