Disclosure of Invention
The invention aims to overcome the defects of long distillation time of the dewatered coal tar and incomplete separation of light oil and heavy oil in the prior art, and the technical problem to be solved by the invention is to provide the distillation equipment for the coal tar hydrogenation process, which has short distillation time of the dewatered coal tar and more thorough separation of the light oil and the heavy oil.
The invention is achieved by the following specific technical means:
distillation equipment for a coal tar hydrogenation process comprises a distillation tank, a heater, a first air outlet pipe, a second air outlet pipe, a distillation power mechanism, a discharging mechanism, a driving mechanism, a heating plate, a material collecting box, a funnel, a liquid pumping mechanism, an inverted V-shaped rod, a vertical rod, a connecting rod, a second slide rail, a second slide block and a second elastic piece; a second air outlet pipe is arranged on the left side of the top of the distillation tank, a heater is arranged on the top of the distillation tank, second slide rails are arranged on the lower portions of two side walls in the heater, and the plurality of second slide blocks are connected with the second slide rails in a sliding mode; a plurality of inverted V-shaped rods are connected between the two second sliding blocks in the horizontal direction, and vertical rods are arranged on the tops and the inner tops of the inverted V-shaped rods; a second elastic part is arranged between every two adjacent second sliding blocks in the vertical direction, the bottom of the second elastic part at the lowest part is connected with the bottom in the heater, and the top of the second sliding block at the uppermost part on the right side is fixedly connected with a connecting rod; a first air outlet pipe is arranged on the left side of the top of the heater, penetrates through the distillation retort and is positioned on the right side of the second air outlet pipe; a discharging mechanism is arranged in the middle of the bottom of the heater; a distillation power mechanism is arranged at the upper part of the right side of the distillation retort and extends into the heater to be connected with the connecting rod; a driving mechanism is arranged at the lower part of the right side in the distillation tank, and the distillation power mechanism provides power for the driving mechanism; the driving mechanism is provided with a heating plate which is positioned below the discharging mechanism and is in sliding connection with the front wall surface and the rear wall surface of the distillation retort; a material collecting box is arranged at the bottom in the distillation tank, a funnel is arranged on the left side of the top of the material collecting box, and the funnel is positioned on the lower left side of the heating plate; the lower part of the left side of the distillation retort is provided with a liquid pumping mechanism, one end of the liquid pumping mechanism is communicated with the material collecting box, and the other end of the liquid pumping mechanism is communicated with the heater.
Further preferably, the distillation power mechanism comprises a first placing plate, a motor, a first rotating shaft, a cam, a roller, a fixing block, a first elastic element, an L-shaped plate and a lifting rod; a first placing plate is arranged at the upper part of the right side of the distillation retort, a motor is arranged at the top of the first placing plate, a first rotating shaft is connected onto the motor, the left end of the first rotating shaft sequentially penetrates through the distillation retort and the heater, and a cam is arranged at the left end of the first rotating shaft; an L-shaped plate is arranged on the right side of the inner top of the heater, and a guide hole is formed in the bottom of the L-shaped plate along the vertical direction; the upper end of the lifting rod penetrates through the guide hole, the lifting rod is provided with a roller and a fixed block, and the roller is positioned above the fixed block and below the cam; the roller is in rolling connection with the cam; the bottom is equipped with first elastic component in the L-shaped board, and first elastic component walks around the lifter and is connected with the fixed block bottom, and the lifter lower extreme is connected with the connecting rod top.
Further preferably, the discharging mechanism comprises a discharging pipe and a valve; the middle of the bottom of the heater is provided with a discharge pipe, and the discharge pipe is provided with a valve.
Further preferably, the driving mechanism comprises a flat belt, a fixed frame, a movable rod, a first slide rail, a first slide block, a first belt pulley, a first bevel gear, a second belt pulley, a first gear and a rack; the first bevel gear is arranged on the first rotating shaft and is positioned in the distillation tank; the first belt pulley and the second bevel gear are rotatably connected to the front wall surface in the distillation tank through bearings, and the second bevel gear is positioned on the front side of the first belt pulley and meshed with the first bevel gear; a fixed frame is arranged at the lower part of the right side in the distillation tank, a first sliding rail is arranged at the bottom in the fixed frame, and the movable frame is connected with the first sliding rail in a sliding manner through a first sliding block; a moving rod is arranged on the left side of the moving frame, a heating plate is arranged at the left end of the moving rod, and racks are arranged on the top and the bottom in the moving frame; the second belt pulley and the first gear are rotatably connected to the front wall surface in the fixed frame through bearings, and the second belt pulley is positioned on the front side of the first gear; the second belt pulley is in transmission connection with the first belt pulley through a flat belt, and the first gear is meshed with one of the racks.
Further preferably, the liquid pumping mechanism comprises a second placing plate, a pumping pump, a first liquid pipe and a second liquid pipe; the lower part of the left side of the distillation retort is provided with a second placing plate, the top of the second placing plate is provided with a pumping pump, the pumping pump is provided with a first liquid material pipe and a second liquid material pipe, the first liquid material pipe penetrates through the distillation retort and extends into the material collecting box, and the second liquid material pipe penetrates through the distillation retort and extends into the heater.
Further preferably, the heating plate forms an angle of 30 degrees with the horizontal plane.
Further preferably, the surface of the heating plate is a smooth plane.
Compared with the prior art, the invention has the following beneficial effects:
the invention achieves the effects of short distillation time of the dewatered coal tar, thorough separation of light oil and heavy oil, large contact area of the dewatered coal tar and the heating plate and easy flowing of the dewatered coal tar from the heating plate.
(1) According to the invention, the inverted V-shaped rod and the vertical rod are arranged in the heater, so that small bubbles generated by light oil spread to the vertical rods through the V-shaped rod, and meanwhile, two adjacent vertical rods are in contact connection through the distillation power mechanism, so that the small bubbles of the light oil spread upwards all the time and are evaporated, thereby shortening the distillation time for removing water from the coal tar.
(2) According to the invention, the dewatered coal tar is distilled in the heater, then is distilled through the heating plate, and then is pumped into the heater through the liquid pumping mechanism, and then is subjected to circular distillation, so that light oil and heavy oil in the dewatered coal tar are separated more thoroughly.
(3) The driving mechanism drives the heating plate to move, so that the contact area between the heating plate and the dewatered coal tar is enlarged, more light oil in the dewatered coal tar is contacted with the heating plate, and the light oil and the heavy oil are separated more thoroughly. At the same time, the left and right movement of the heating plate can cause the coal tar removed on the heating plate to flow down more quickly.
Drawings
Fig. 1 is a schematic front view of the present invention.
Fig. 2 is a front view of the mechanism of the present invention.
Fig. 3 is a schematic front view of the distillation power mechanism of the present invention.
Fig. 4 is a left side view of the cam of the present invention.
Fig. 5 is a schematic front view of the discharging mechanism of the present invention.
Fig. 6 is a front view of the driving mechanism of the present invention.
FIG. 7 is an enlarged view of A in FIG. 6 according to the present invention.
FIG. 8 is an enlarged view of B in FIG. 6 according to the present invention.
Fig. 9 is a front view of the liquid pumping mechanism of the present invention.
The labels in the figures are: 1-a distillation tank, 2-a heater, 3-a first air outlet pipe, 4-a second air outlet pipe, 5-a distillation power mechanism, 51-a first placing plate, 52-a motor, 53-a first rotating shaft, 54-a cam, 55-a roller, 56-a fixed block, 57-a first elastic element, 58-an L-shaped plate, 59-a guide hole, 510-a lifting rod, 6-a discharging mechanism, 61-a discharging pipe, 62-a valve, 7-a driving mechanism, 71-a flat belt, 72-a fixed frame, 73-a moving frame, 74-a moving rod, 75-a first sliding rail, 76-a first sliding block, 77-a first belt pulley, 78-a first bevel gear, 79-a second bevel gear, 710-a second belt pulley, 711-a first gear, 712-a rack, 8-a heating plate, 9-a material collecting box, 10-a funnel, 11-a liquid pumping mechanism, 111-a second placing plate, 112-a material pumping pump, 113-a first liquid pipe, 114-a second liquid pipe, 12-an inverted V-shaped rod, 13-a vertical rod, 14-a connecting rod, 15-a second sliding rail, 16-a second sliding block and 17-a second elastic part.
Detailed Description
The invention is further described below with reference to the figures and examples.
Examples
A coal tar hydrogenation process distillation device is shown in figures 1-9 and comprises a distillation tank 1, a heater 2, a first air outlet pipe 3, a second air outlet pipe 4, a distillation power mechanism 5, a discharging mechanism 6, a driving mechanism 7, a heating plate 8, a material collecting box 9, a funnel 10, a liquid pumping mechanism 11, an inverted V-shaped rod 12, a vertical rod 13, a connecting rod 14, a second slide rail 15, a second slide block 16 and a second elastic part 17; a second air outlet pipe 4 is arranged on the left side of the top of the distillation retort 1, a heater 2 is arranged on the top in the distillation retort 1, second slide rails 15 are arranged on the lower portions of two side walls in the heater 2, and a plurality of second slide blocks 16 are connected with the second slide rails 15 in a sliding mode; a plurality of inverted V-shaped rods 12 are connected between the two second sliding blocks 16 in the horizontal direction, and vertical rods 13 are arranged on the tops and inner tops of the inverted V-shaped rods 12; a second elastic part 17 is arranged between two adjacent second sliding blocks 16 in the vertical direction, the bottom of the second elastic part 17 at the lowest part is connected with the bottom in the heater 2, and the top of the second sliding block 16 at the uppermost part on the right side is fixedly connected with a connecting rod 14; a first air outlet pipe 3 is arranged on the left side of the top of the heater 2, and the first air outlet pipe 3 penetrates through the distillation retort 1 and is positioned on the right side of a second air outlet pipe 4; a discharging mechanism 6 is arranged in the middle of the bottom of the heater 2; a distillation power mechanism 5 is arranged at the upper part of the right side of the distillation retort 1, and the distillation power mechanism 5 extends into the heater 2 and is connected with a connecting rod 14; a driving mechanism 7 is arranged at the lower part of the right side in the distillation retort 1, and a distillation power mechanism 5 provides power for the driving mechanism 7; a heating plate 8 is arranged on the driving mechanism 7, and the heating plate 8 is positioned below the discharging mechanism 6 and is in sliding connection with the front wall surface and the rear wall surface of the distillation tank 1; a material collecting box 9 is arranged at the bottom in the distillation retort 1, a funnel 10 is arranged at the left side of the top of the material collecting box 9, and the funnel 10 is positioned at the lower left side of the heating plate 8; the lower part of the left side of the distillation retort 1 is provided with a liquid pumping mechanism 11, one end of the liquid pumping mechanism 11 is communicated with the material collecting box 9, and the other end of the liquid pumping mechanism 11 is communicated with the heater 2.
The distillation power mechanism 5 comprises a first placing plate 51, a motor 52, a first rotating shaft 53, a cam 54, a roller 55, a fixed block 56, a first elastic element 57, an L-shaped plate 58 and a lifting rod 510; a first placing plate 51 is arranged at the upper part of the right side of the distillation retort 1, a motor 52 is arranged at the top of the first placing plate 51, a first rotating shaft 53 is connected onto the motor 52, the left end of the first rotating shaft 53 sequentially penetrates through the distillation retort 1 and the heater 2, and a cam 54 is arranged at the left end of the first rotating shaft 53; an L-shaped plate 58 is arranged on the right side of the inner top of the heater 2, and a guide hole 59 is formed in the bottom of the L-shaped plate 58 in the vertical direction; the upper end of the lifting rod 510 penetrates through the guide hole 59, the lifting rod 510 is provided with a roller 55 and a fixed block 56, and the roller 55 is positioned above the fixed block 56 and below the cam 54; the roller 55 is in rolling connection with the cam 54; the inner bottom of the L-shaped plate 58 is provided with a first elastic element 57, the first elastic element 57 bypasses the lifting rod 510 to be connected with the bottom of the fixed block 56, and the lower end of the lifting rod 510 is connected with the top of the connecting rod 14.
The discharging mechanism 6 comprises a discharging pipe 61 and a valve 62; a discharge pipe 61 is arranged in the middle of the bottom of the heater 2, and a valve 62 is arranged on the discharge pipe 61.
The driving mechanism 7 comprises a flat belt 71, a fixed frame 72, a moving frame 73, a moving rod 74, a first slide rail 75, a first slide block 76, a first belt pulley 77, a first bevel gear 78, a second bevel gear 79, a second belt pulley 710, a first gear 711 and a rack 712; the first bevel gear 78 is arranged on the first rotating shaft 53 and is positioned in the distillation retort 1; the first belt pulley 77 and the second bevel gear 79 are rotatably connected to the inner front wall surface of the distillation retort 1 through bearings, and the second bevel gear 79 is positioned on the front side of the first belt pulley 77 and is meshed with the first bevel gear 78; a fixed frame 72 is arranged at the lower part of the right side in the distillation retort 1, a first slide rail 75 is arranged at the bottom in the fixed frame 72, and a movable frame 73 is connected with the first slide rail 75 in a sliding way through a first slide block 76; a moving rod 74 is arranged on the left side of the moving frame 73, a heating plate 8 is arranged at the left end of the moving rod 74, and racks 712 are arranged on the top and the bottom in the moving frame 73; the second belt pulley 710 and the first gear 711 are rotatably connected to the inner front wall surface of the fixed frame 72 through bearings, and the second belt pulley 710 is positioned at the front side of the first gear 711; the second pulley 710 is in transmission connection with the first pulley 77 through the flat belt 71, and the first gear 711 is engaged with one of the racks 712.
The liquid pumping mechanism 11 comprises a second placing plate 111, a pumping pump 112, a first liquid pipe 113 and a second liquid pipe 114; the lower part of the left side of the distillation tank 1 is provided with a second placing plate 111, the top of the second placing plate 111 is provided with a pumping pump 112, the pumping pump 112 is provided with a first liquid pipe 113 and a second liquid pipe 114, the first liquid pipe 113 penetrates through the distillation tank 1 and extends into the material collecting box 9, and the second liquid pipe 114 penetrates through the distillation tank 1 and extends into the heater 2.
The included angle between the heating plate 8 and the horizontal plane is 30 degrees.
The surface of the heating plate 8 is a smooth plane.
When light oil and heavy oil in the dewatered coal tar need to be separated, firstly, the dewatered coal tar is added into the heater 2, and the power supply of the heater 2 is switched on, so that the dewatered coal tar in the heater 2 is heated. Since light oil has a lower boiling point than heavy oil, light oil generates small bubbles during heating, and the generated small bubbles of light oil are collected on the inverted V-shaped bar 12, and when the small bubbles of light oil are combined together, they spread upward along the inverted V-shaped bar 12 until they spread to the vertical bar 13 on the top of the V-shaped bar.
Meanwhile, the power supply of the distillation power mechanism 5 is switched on, so that the connecting rod 14 is driven to move up and down, and meanwhile, under the action of the second elastic piece 17, so that the second sliding block 16 moves up and down, and further the inverted V-shaped rod 12 moves up and down, and further the vertical rod 13 is driven to move up and down, so that the two adjacent vertical rods 13 are in contact connection, then light oil small bubbles on the vertical rod 13 below can stretch to the vertical rod 13 above, until the light oil small bubbles stretch upwards, until the light oil vapor is evaporated, and then the light oil vapor is discharged through the first air outlet pipe 3. Because first outlet duct 3 is connected with the condenser pipe, consequently the light oil steam that discharges through first outlet duct 3 meets the cold and will condense into light oil solution to collect it, thereby make light oil and heavy oil separate.
After the light oil solution in the heater 2 is boiled, the generated bubbles are large, so that the large bubbles directly spread to the vertical rod 13 along the inverted V-shaped rod 12, and then are evaporated into light oil vapor, and then the steps are repeated, so that the light oil solution is collected, and finally the light oil and the heavy oil are separated.
When the light oil and the heavy oil in the dewatering coal tar in the heater 2 are separated almost, the discharging mechanism 6 is driven, and the power supply of the heating plate 8 is switched on simultaneously, so that the dewatering coal tar in the heater 2 is slowly discharged and then flows onto the heating plate 8, and then the light oil is evaporated through the heating of the heating plate 8 and then is discharged through the second air outlet pipe 4. Because second outlet duct 4 also is connected with the condenser, consequently also can condense into light oil solution, later collect it again, the removal coal tar that flows down through hot plate 8 will enter into in the case 9 that gathers materials through funnel 10 simultaneously.
Meanwhile, the distillation power mechanism 5 can drive the driving mechanism 7 to work, so that the heating plate 8 is driven to move left and right, the contact area between the heating plate 8 and the dewatering coal tar is enlarged, more light oil in the dewatering coal tar is in contact with the heating plate 8, and the light oil and the heavy oil are separated more thoroughly. At the same time, the left and right movement of the heating plate 8 can cause the coal tar removed on the heating plate 8 to flow down more quickly.
And when all the dewatered coal tar in the heater 2 is discharged, closing the discharging mechanism 6. Then the power supply of the liquid pumping mechanism 11 is switched on, so that the dewatered coal tar in the material collecting box 9 is pumped into the heater 2, and then the steps are repeated, and light oil and heavy oil in the dewatered coal tar are separated, so that the dewatered coal tar is more thoroughly separated.
When the separation of light oil and heavy oil in the dewatered coal tar is finished, the power supplies of the distillation power mechanism 5, the liquid pumping mechanism 11, the heater 2 and the heating plate 8 are cut off, and meanwhile, the driving mechanism 7 stops working.
As shown in fig. 3 and 4, the distillation power mechanism 5 includes a first placing plate 51, a motor 52, a first rotating shaft 53, a cam 54, a roller 55, a fixing block 56, a first elastic element 57, an L-shaped plate 58, and a lifting rod 510; a first placing plate 51 is arranged at the upper part of the right side of the distillation retort 1, a motor 52 is arranged at the top of the first placing plate 51, a first rotating shaft 53 is connected onto the motor 52, the left end of the first rotating shaft 53 sequentially penetrates through the distillation retort 1 and the heater 2, and a cam 54 is arranged at the left end of the first rotating shaft 53; an L-shaped plate 58 is arranged on the right side of the inner top of the heater 2, and a guide hole 59 is formed in the bottom of the L-shaped plate 58 in the vertical direction; the upper end of the lifting rod 510 penetrates through the guide hole 59, the lifting rod 510 is provided with a roller 55 and a fixed block 56, and the roller 55 is positioned above the fixed block 56 and below the cam 54; the roller 55 is in rolling connection with the cam 54; the inner bottom of the L-shaped plate 58 is provided with a first elastic element 57, the first elastic element 57 bypasses the lifting rod 510 to be connected with the bottom of the fixed block 56, and the lower end of the lifting rod 510 is connected with the top of the connecting rod 14.
When the light oil and the heavy oil in the dewatering coal tar in the heater 2 need to be separated, the power of the motor 52 is switched on, and then the cam 54 is driven to rotate through the first rotating shaft 53, because the roller 55 and the first elastic piece 57 act, and then the lifting rod 510 is driven to move up and down, thereby the connecting rod 14 is driven to move up and down, thereby two adjacent vertical rods 13 are contacted and connected, thereby the light oil bubbles on the vertical rod 13 below are spread to the vertical rod 13 above, and the evaporation of the light oil is accelerated.
As shown in fig. 5, the discharging mechanism 6 includes a discharging pipe 61 and a valve 62; a discharge pipe 61 is arranged in the middle of the bottom of the heater 2, and a valve 62 is arranged on the discharge pipe 61.
When the coal tar for removing water in the heater 2 needs to be discharged, the valve 62 is opened, and the coal tar for removing water in the heater 2 is discharged through the discharge pipe 61. When the water removal coal tar in the heater 2 is exhausted, the valve 62 is closed.
As shown in fig. 6, 7 and 8, the driving mechanism 7 includes a flat belt 71, a fixed frame 72, a moving frame 73, a moving rod 74, a first slide rail 75, a first slide block 76, a first belt pulley 77, a first bevel gear 78, a second bevel gear 79, a second belt pulley 710, a first gear 711 and a rack 712; the first bevel gear 78 is arranged on the first rotating shaft 53 and is positioned in the distillation retort 1; the first belt pulley 77 and the second bevel gear 79 are rotatably connected to the inner front wall surface of the distillation retort 1 through bearings, and the second bevel gear 79 is positioned on the front side of the first belt pulley 77 and is meshed with the first bevel gear 78; a fixed frame 72 is arranged at the lower part of the right side in the distillation retort 1, a first slide rail 75 is arranged at the bottom in the fixed frame 72, and a movable frame 73 is connected with the first slide rail 75 in a sliding way through a first slide block 76; a moving rod 74 is arranged on the left side of the moving frame 73, a heating plate 8 is arranged at the left end of the moving rod 74, and racks 712 are arranged on the top and the bottom in the moving frame 73; the second belt pulley 710 and the first gear 711 are rotatably connected to the inner front wall surface of the fixed frame 72 through bearings, and the second belt pulley 710 is positioned at the front side of the first gear 711; the second pulley 710 is in transmission connection with the first pulley 77 through the flat belt 71, and the first gear 711 is engaged with one of the racks 712.
The first shaft 53 rotates to rotate the first bevel gear 78, and the second bevel gear 79, and the first pulley 77. Under the effect of flat belt 71, and then drive second belt pulley 710 and rotate, and then drive first gear 711 and rotate to drive and remove about frame 73, under the effect of carriage release lever 74, thereby drive about hot plate 8 and remove, thereby enlarge the area of contact of hot plate 8 and dewatering coal tar, thereby make more light oil and the contact of hot plate 8 in the dewatering coal tar, thereby make its light oil and heavy oil separation more thorough. At the same time, the left and right movement of the heating plate 8 can cause the coal tar removed on the heating plate 8 to flow down more quickly.
As shown in fig. 9, the liquid pumping mechanism 11 includes a second placing plate 111, a pumping pump 112, a first liquid pipe 113 and a second liquid pipe 114; the lower part of the left side of the distillation tank 1 is provided with a second placing plate 111, the top of the second placing plate 111 is provided with a pumping pump 112, the pumping pump 112 is provided with a first liquid pipe 113 and a second liquid pipe 114, the first liquid pipe 113 penetrates through the distillation tank 1 and extends into the material collecting box 9, and the second liquid pipe 114 penetrates through the distillation tank 1 and extends into the heater 2.
When the dewatered coal tar in the collecting box 9 needs to be pumped into the heater 2 for circular distillation, the power supply of the pumping pump 112 is switched on, so that the dewatered coal tar in the collecting box 9 is pumped into the first liquid pipe 113, and then discharged into the heater 2 through the second liquid pipe 114.
Although the present disclosure has been described in detail with reference to the exemplary embodiments, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes can be made thereto without departing from the scope of the present disclosure.