CN109988082A - A kind of method that continuous oxide hydrogenation prepares acrylonitrile - Google Patents

A kind of method that continuous oxide hydrogenation prepares acrylonitrile Download PDF

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Publication number
CN109988082A
CN109988082A CN201910366911.9A CN201910366911A CN109988082A CN 109988082 A CN109988082 A CN 109988082A CN 201910366911 A CN201910366911 A CN 201910366911A CN 109988082 A CN109988082 A CN 109988082A
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propionitrile
acrylonitrile
reaction
water
catalyst
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CN109988082B (en
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杨安明
李宁
李日翔
王威
任苗苗
张英杰
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Bold And Generous Chemical Engineering Technology Co Ltd In Shandong
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Bold And Generous Chemical Engineering Technology Co Ltd In Shandong
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C253/00Preparation of carboxylic acid nitriles
    • C07C253/30Preparation of carboxylic acid nitriles by reactions not involving the formation of cyano groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
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Abstract

The present invention provides a kind of methods that continuous oxide hydrogenation prepares acrylonitrile, comprising the following steps: using propionitrile as raw material, under the catalytic action of nickel catalyst, oxidative dehydrogenation occurs, obtains acrylonitrile;The nickel catalyst is made of Ni, Co, Mo and Zr.The method that above-mentioned continuous oxide hydrogenation provided by the invention prepares acrylonitrile, only the complete propionitrile of unreacted, product acrylonitrile and water, reaction product obtain propionitrile and acrylonitrile after separation in product, and propionitrile is reusable.The process route is simple, cleanliness without any pollution, and later separation process is short, corrosion-free to equipment, and yield is high, has biggish industrial application value.In addition, propionitrile is generally only used as solvent or medicine intermediate, purposes is less, and market capacity is small, and acrylonitrile is widely used, after converting acrylonitrile for propionitrile, considerably increases the market capacity of propionitrile.

Description

A kind of method that continuous oxide hydrogenation prepares acrylonitrile
Technical field
The present invention relates to a kind of methods that technical field of organic synthesis more particularly to continuous oxide hydrogenation prepare acrylonitrile.
Background technique
Acrylonitrile is the important monomer of synthetic fibers, synthetic rubber and synthetic resin.The polyacrylonitrile as made from acrylonitrile Synthetic wool is also like wool in fiber, that is, acrylic fibers, performance pole.Nitrile rubber can be made in acrylonitrile and butadiene copolymer, With good oil resistivity, cold resistance, wearability and electrical insulation capability, and in most of chemical solvents, sunlight and heat effect Under, performance is more stable.Acrylonitrile and butadiene, styrene copolymerized ABS resin obtained, have light, cold-resistant, impact resistance Can be preferable the advantages that.Acrylamide and acrylicacidandesters class can be made in acrylonitrile hydrolysis, they are important organic chemical industry's original Material.Acrylonitrile can also electrolytic hydrogenation be coupled be made adiponitrile, hexamethylene diamine can be made by adipic dinitrile hydrogenation again, hexamethylene diamine is nylon66 fiber Raw material can manufacture water repellent agent and adhesive etc., be also used in other organic syntheses and medical industry, and be used as cereal fumigant Deng.In addition, the product are also a kind of non-protonic polar solvent, as php slurry auxiliary agent PAC142 raw material.Acrylonitrile is still made Standby insecticide worm expires the intermediate of nitrile.
There are mainly three types of the industrial processes of acrylonitrile, respectively cyanoethanol method, acetylene method, propylene ammmoxidation process.
Wherein, cyanoethanol method is reacted in the presence of water and trimethylamine mainly using ethylene oxide and hydrogen cyanide as raw material Cyanoethanol is obtained, then using magnesium carbonate as catalyst, is dehydrated in 200-280 DEG C and acrylonitrile, yield about 75% is made.The production of this method Acrylonitrile purity it is higher, but hydrogen cyanide toxicity is big, higher cost.
Acetylene method is to urge using acetylene and hydrogen cyanide as main material in stannous chloride-potassium chloride-sodium chloride dilute hydrochloric acid solution Under change effect, acrylonitrile is reacted to obtain at 80-90 DEG C.This method production process is simple, and yield is good, up to 97% in terms of hydrogen cyanide. But side reaction is more, and product purification is more difficult, and toxicity is also big, and raw material acetylene price is higher than propylene, lags behind technically and economically Propylene ammmoxidation process.
Propylene ammmoxidation process is to enter ebullated bed using propylene, ammonia, air and water as raw material according to a certain ratio or fixed bed is anti- Device is answered, it is raw at 400-500 DEG C of temperature and normal pressure under the phosphorus molybdenum bismuth system for making carrier with silica gel or the effect of antimony Fe-series catalyst At acrylonitrile.Then neutralized tower dilute sulfuric acid removes unreacted ammonia, then absorbs the gases such as acrylonitrile, shape through absorption tower water At aqueous solution, make the aqueous solution through extraction tower separating acetonitrile, removes hydrogen cyanide in dehydrogenation cyanic acid tower, third is obtained through dehydration, rectifying Alkene nitrile product, byproduct have acetonitrile, hydrogen cyanide and ammonium sulfate.This method energy consumption is larger, and pollution is big.
Summary of the invention
In view of this, the technical problem to be solved in the present invention is that providing the side that a kind of continuous oxide hydrogenation prepares acrylonitrile Method prepares acrylonitrile using the new method of oxidative dehydrogenation using propionitrile as raw material, and process route is simple, while receipts with higher Rate and purity.
In order to solve the above technical problems, the present invention provides a kind of methods that continuous oxide hydrogenation prepares acrylonitrile, including Following steps:
Using propionitrile as raw material, under the catalytic action of nickel catalyst, oxidative dehydrogenation occurs, obtains acrylonitrile;
The nickel catalyst is made of the oxide of Ni, Co, Mo and Zr.
For the present invention using propionitrile as raw material, the present invention is to the source of the propionitrile and is not particularly limited, can be general commercially available, Such as general industrial raw material, in some embodiments of the invention, the mass content of the propionitrile is 99.5%.
The nickel catalyst is made of the oxide of Ni, Co, Mo and Zr.
Currently preferred, the Ni, Co, the molar ratio of Mo and Zr are 10~12:3~4:5:2~3.
It is further preferred that the molar ratio of the Ni, Co, Mo and Zr are 11~12:3~3.5:5:2~2.5.In this hair In bright some specific embodiments, the Ni, Co, the molar ratio of Mo and Zr are 12:3:5:2.
Currently preferred, the catalyst is prepared in accordance with the following methods:
By nickeliferous water-soluble inorganic salt, water-soluble inorganic salt containing cobalt, water-soluble inorganic salt containing molybdenum, water-soluble inorganic salt containing zirconium It mixes, dissolve in water, obtain mixed solution;
Mixed solution is heated and is reacted, cooling is dried to obtain catalyst.
The present invention is first by nickeliferous water-soluble inorganic salt, water-soluble inorganic salt containing cobalt, water-soluble inorganic salt containing molybdenum, water containing zirconium Soluble inorganic salt mixes in water, stirring and dissolving, more preferably first by nickeliferous water-soluble inorganic salt, water-soluble inorganic salt containing cobalt, The mixing of water-soluble inorganic salt containing molybdenum, adjusting pH value to 7, then mixed with water-soluble inorganic salt containing zirconium, it stirs.The present invention is for described The mode of stirring is well known to those skilled in the art without limiting;The time of the stirring is preferably 20~30min; The mixing time for adding zirconium hydroxide is preferably 40~60min.
According to the present invention, the nickeliferous water-soluble inorganic salt includes but is not limited to Nickelous nitrate hexahydrate;The nickel is water-soluble Inorganic salt is preferably >=99%.
The water-soluble inorganic salt containing cobalt includes but is not limited to cabaltous nitrate hexahydrate;The water-soluble inorganic salt containing cobalt it is dense Degree is preferably 0.50~0.75mol/L;The water-soluble inorganic salt containing molybdenum includes but is not limited to ammonium molybdate;The molybdenum water solubility nothing The mass concentration of machine salt is preferably >=98%.
The water-soluble inorganic salt containing zirconium includes but is not limited to zirconium hydroxide.The quality of the water-soluble inorganic salt containing zirconium is dense Degree preferably >=99.9%.
Mixed solution is heated and is reacted, cooling is dried to obtain catalyst.
Mixed solution is preferably transferred in ptfe autoclave by the present invention;Reaction kettle is preferably put by the present invention Perseverance 12h in 160 DEG C of air dry oven.
The present invention is for the cooling without restriction, cooled to room temperature.
After cooling, using vacuum pump, bottle,suction and filter paper vacuumize suction filtration, wash organic solvent repeatedly using dehydrated alcohol After reuse distillation water washing, be dried to obtain catalyst;The drying temperature is 70~80 DEG C;The drying time be 10~ 12h。
Then by shaping of catalyst machine, fixed bed catalyst is prepared.
In propionitrile oxidative dehydrogenation process, since three key of carbon nitrogen is highly polar covalent bond, it will lead in reaction process separate The carbon-carbon bond of cyano is easily broken off, and generates acetonitrile and methyl, methyl, which be combined with each other, generates ethane.The present invention selects above-mentioned specific urge Agent, by four kinds of Precious metals ratios in allotment catalyst, control catalytic dehydrogenation ability is strong and weak, to make the carbon far from cyano Carbon key is oxidized dehydrogenation, and then inhibits the fracture of carbon-carbon bond, and under the catalytic action of catalyst, the carbon-carbon bond far from cyano is by oxygen Fluidized dehydrogenation generates acrylonitrile.
The reaction equation of above-mentioned reaction is as follows:
Currently preferred, above-mentioned reaction can carry out in the serializations chemical production device such as fixed bed reactors.
Preferably, the process flow chart of the reaction is as shown in Figure 1.
Specifically, the reaction system of reaction of the present invention includes sequentially connected premixed device, fixed bed reactors, gas-liquid Separator, continuous extraction separator and continuous rectification apparatus.
Wherein, blended absorbent of the premixed device for gas-liquid early period of propionitrile liquid and oxygen, keeps gas-liquid emulsifying effectiveness, has Conducive to quickening extent of reaction.
The present invention is to above-mentioned fixed bed reactors and is not particularly limited, and can be well known to those skilled in the art general solid Fixed bed reactor, present invention preferably employs the fixed bed reactors of metal material.
Above-mentioned nickel catalyst is loaded in fixed bed reactors by the present invention.
Filling process is preferably as follows:
Quartz sand is loaded in fixed bed reactors bottom, middle part loads catalyst, and top refills quartz sand.
Currently preferred, the nickel catalyst accounts for the 0.01%~0.50% of propionitrile quality.
It is currently preferred, reaction system is purged using nitrogen before reactions, nitrogen enters reaction system by premixed device, Purging speed and the time can be set as needed, can starvation, that is, avoid oxygen or air from entering reaction system, this Invention is to this and is not particularly limited.Preferably, the purging speed of the nitrogen is 10~40mL/min, and the time is 5~20min. In some embodiments of the invention, purging speed is 20mL/min, time 10min.
Using nitrogen to purge reaction system in advance can guarantee anti-with starvation, when no propionitrile is passed through Answer system in temperature-rise period, catalyst is in anaerobic state, prevents catalyst coking, guarantees catalyst activity.
Meanwhile fixed bed reactors temperature is risen to 200~220 DEG C by room temperature, to the catalyst in fixed bed reactors It is activated.
The speed of the heating can be according to experimental conditions self-setting, preferably 10~30 DEG C/min.Of the invention In some specific embodiments, the speed of the heating is 20 DEG C/min.Slowly heating is conducive to the slow activation of catalyst.
In the present invention, the reaction is using air or oxygen as oxidant.
When reaction temperature reaches predetermined temperature, start to be passed through air or oxygen from premixed device to reaction system.Preferably, The air or oxygen flow is slowly increased to 1500mL/min by 0mL/min.The present invention is to the air or oxygen flow Advance the speed and be not particularly limited, can as needed or response situation self-setting, can steady air flow, and make reacting balance into Row.Preferably, the air or oxygen flow is increased speed as 50~200mL/min.Of the invention some specific In embodiment, the air or oxygen flow is increased speed as 100mL/min.
While being passed through air, nitrogen flow rate is slowly dropped to 0mL/min.Reduction of the present invention to the nitrogen flow Rate is simultaneously not particularly limited, can as needed or response situation self-setting, can steady air flow, and make reacting balance i.e. It can.Preferably, the reduction speed of the nitrogen flow is 5~20 mL/min.In some embodiments of the invention, institute The reduction speed for stating nitrogen flow is 10mL/min.
Currently preferred, by reducing the aperture of outlet, in fixed bed reactors end, slow back pressure to reaction is suitble to Pressure, it is preferred that back pressure to 1.0~7.0MPa.In some embodiments of the invention, back pressure is to 2.0MPa.
After pressure is stablized, started to be passed through liquid phase propionitrile to reaction system from premixed device, the liquid phase propionitrile and air exist Premixed device carries out the blended absorbent of gas-liquid early period, and steadily enters reaction system.
The flow velocity of the propionitrile is preferably 2~7mL/min, in some embodiments of the invention, the propionitrile Flow velocity is 5mL/min.
After the mixture of propionitrile and air enters fixed bed reactors, under the action of nickel catalyst, aoxidized Dehydrogenation reaction obtains acrylonitrile.
The residence time of the reaction is preferably≤5min.
The temperature of the reaction is preferably 200~450 DEG C, and the pressure of reaction is preferably 1.0~7.0MPa.
Oxygen concentration is higher under such pressure condition, and oxidation is more abundant, and yield is higher.
The molar ratio of the propionitrile and air is preferably 1:(5~15);The molar ratio of the propionitrile and oxygen is preferably 1: (1~3).
After reaction, reaction solution enters gas-liquid separation device, and the gas of recycling can be with reuse.
Liquid phase material enters continuous extraction separator, wherein and water phase stores for future use, and oil mutually enters continuous rectification apparatus, After continuous rectification is handled, acrylonitrile is obtained, a small amount of by-product propionitrile can reuse.
The method that above-mentioned continuous oxide hydrogenation provided by the invention prepares acrylonitrile, only unreacted complete third in product Nitrile, product acrylonitrile and water, reaction product obtain propionitrile and acrylonitrile after separation, and propionitrile is reusable.The process route Simply, cleanliness without any pollution, later separation process is short, corrosion-free to equipment, and yield is high, has biggish industrial application valence Value.In addition, propionitrile is generally only used as solvent or medicine intermediate, purposes is less, and market capacity is small, and acrylonitrile purposes is wide It is general, after converting acrylonitrile for propionitrile, considerably increase the market capacity of propionitrile.
Detailed description of the invention
Fig. 1 is acrylonitrile standard mass spectrogram;
The reaction of Fig. 2 embodiment of the present invention 2 obtains sample mass spectrum;
Fig. 3 is the process flow chart that continuous oxide hydrogenation provided by the invention prepares acrylonitrile reactor.
Specific embodiment
In order to further illustrate the present invention, prepared by propylene to continuous oxide hydrogenation provided by the invention below with reference to embodiment The method of nitrile is described in detail.
In following embodiment, reactor uses tubular fixed-bed reactor.
Wherein, gas reuse takes gas compressor to compress, and squeezes into reaction system.Propionitrile is obtained pure by rectifying Product squeeze into reaction system using feed pump.Gas-liquid separation is separated using knockout drum.
Embodiment 1
It weighs 30.00g Nickelous nitrate hexahydrate to add in the cabaltous nitrate hexahydrate solution that 80mL concentration is 0.5mol/L, stirring It makes it dissolve, then weighs 10.00g ammonium molybdate, be dissolved in above-mentioned solution, then the NaOH solution of 2. 5mol/L is added to above-mentioned In solution, pH to 7 is adjusted, stirs 30min, 7.5g zirconium hydroxide is then added, continues to stir 1.0h.Then mixed liquor is transferred to Into ptfe autoclave, and reaction kettle is put into perseverance 12h in 160 DEG C of air dry oven.Reaction kettle is taken out, it is cooling To room temperature, vacuum pump is used;Bottle,suction and filter paper vacuumize suction filtration, reuse after washing organic solvent repeatedly using dehydrated alcohol Water washing is distilled, the drying 12 hours of 80 DEG C of baking oven is put into, obtains catalyst sample, then by shaping of catalyst machine, preparation is solid Fixed bed catalyst.
Embodiment 2
It weighs 48.40g Nickelous nitrate hexahydrate to add in the cabaltous nitrate hexahydrate solution that 80mL concentration is 0.5mol/L, stirring It makes it dissolve, then weighs 14.85g ammonium molybdate, be dissolved in above-mentioned solution, then the NaOH solution of 2. 5mol/L is added to above-mentioned In solution, pH to 7 is adjusted, stirs 30min, 11.38g zirconium hydroxide is then added, continues to stir 1.0h.Then mixed liquor is turned Enter into ptfe autoclave, and reaction kettle is put into perseverance 12h in 160 DEG C of air dry oven.Reaction kettle is taken out, it is cold But to room temperature, vacuum pump is used;Bottle,suction and filter paper vacuumize suction filtration, make again after washing organic solvent repeatedly using dehydrated alcohol It is washed with distilled water, is put into the drying 12 hours of 80 DEG C of baking oven, obtains catalyst sample, then pass through shaping of catalyst machine, preparation Fixed bed catalyst.
Embodiment 3
It weighs 52.87 Nickelous nitrate hexahydrates to add in the cabaltous nitrate hexahydrate solution that 80mL concentration is 0.5mol/L, stirring It makes it dissolve, then weighs 14.85 and be dissolved in above-mentioned solution, then the NaOH solution of 2.5mol/L is added in above-mentioned solution, adjust PH to 7 is saved, 30min is stirred, 7.58 zirconium hydroxides is then added, continues to stir 1.0h.Then mixed liquor is transferred to polytetrafluoro In ethylene reaction kettle, and reaction kettle is put intoAir dry oven in perseverance 12h.Reaction kettle is taken out, room is cooled to Temperature uses vacuum pump;Bottle,suction and filter paper vacuumize suction filtration, reuse distillation after washing organic solvent repeatedly using dehydrated alcohol Water washing is put into the drying 12 hours of 80 DEG C of baking oven, obtains catalyst sample, then by shaping of catalyst machine, prepares fixed bed Use catalyst.
Embodiment 4
Nickel catalyst (the molar ratio of Ni, Co, Mo and Zr prepared by 10mL embodiment 1 is loaded in fixed bed reactors For 10:3:5:3), process is loaded are as follows: load quartz sand in fixed bed bottom, middle part loads catalyst, and top refills quartz Sand.Nitrogen is connect with premixed device, is entered from premixed device, and reaction system is purged, and purging speed is 20mL/min, and purge time is 10min, and slowly by reaction temperature by room temperature to 200 DEG C, heating rate is 20 DEG C/min.
When reaction temperature reaches predetermined temperature, be passed through air to reaction system since premixed device, air mass flow by 0mL/min is slowly increased to 1500mL/min, and the increased rate of air mass flow is 100mL/min, meanwhile, by nitrogen flow rate by 20mL/min is slowly dropped to 0mL/min, and reduction rate is 10mL/min.By reducing the aperture of outlet, in fixed bed reactors The slow back pressure in end is to 2.0MPa, after pressure is stablized, since premixed device be passed through liquid phase propionitrile, propionitrile flow velocity is 5mL/ Min, reaction time≤5min after stablizing discharging, collect reaction solution, after extraction and separation, oily phase gas chromatographic analysis are taken to examine Analysis is surveyed, wherein propionitrile content 38.6%, acrylonitrile content 60.7%.Reaction yield 56.9%.
Reaction product structure is characterized using mass spectrum (Mass).Fig. 1 is acrylonitrile standard mass spectrogram, Fig. 2 present invention The reaction of embodiment 2 obtains sample mass spectrum.By Fig. 1 and Fig. 2 it was determined that the embodiment of the present invention 2 was prepared is third Alkene nitrile.
Embodiment 5
Nickel catalyst (the molar ratio of Ni, Co, Mo and Zr prepared by 10mL embodiment 1 is loaded in fixed bed reactors For 10:3:5:3), process is loaded with embodiment 2, nitrogen purges reaction system, purge time 15min with 20mL/min, and delays Slowly by reaction temperature by room temperature to 300 DEG C, heating rate is 20 DEG C/min.
When reaction temperature reaches predetermined temperature, start to be passed through air from premixed device to reaction system, air mass flow by 0mL/min is slowly increased to 1500mL/min, and the increased rate of air mass flow is 100mL/min, meanwhile, by nitrogen flow rate by Slowly near 0mL/min, reduction rate are 10mL/min to 20mL/min.In fixed bed reactors end, slow back pressure is extremely 2.0MPa starts to be passed through liquid phase propionitrile after pressure is stablized, and propionitrile flow velocity is 5mL/min, reaction time≤5min, surely After making material, reaction solution is collected, after extraction and separation, takes oily phase gas chromatographic analysis to test and analyze, wherein propionitrile content 28.4%, Acrylonitrile content 70.5%.Reaction yield 66.9%.
Embodiment 6
Nickel catalyst (the molar ratio of Ni, Co, Mo and Zr prepared by 20mL embodiment 1 is loaded in fixed bed reactors For 10.0:3:5:3), process is loaded with embodiment 2, nitrogen purges reaction system with 20mL/min, purge time 20min, And slowly by reaction temperature by room temperature to 300 DEG C, heating rate is 20 DEG C/min.
When reaction temperature reaches predetermined temperature, start to be passed through air from premixed device to reaction system, air mass flow by 0mL/min is slowly increased to 1500mL/min, and the increased rate of air mass flow is 100mL/min, meanwhile, by nitrogen flow rate by Slowly near 0mL/min, reduction rate are 10mL/min to 20mL/min.In fixed bed reactors end, slow back pressure is extremely 2.0MPa starts to be passed through liquid phase propionitrile after pressure is stablized, and propionitrile flow velocity is 5mL/min, reaction time≤5min, surely After making material, reaction solution is collected, after extraction and separation, takes oily phase gas chromatographic analysis to test and analyze, wherein propionitrile content 15.1%, Acrylonitrile content 83.8%.Reaction yield 78.5%.
Embodiment 7
Nickel catalyst (the molar ratio of Ni, Co, Mo and Zr prepared by 25mL embodiment 1 is loaded in fixed bed reactors For 10:3:5:3), process is loaded with embodiment 2, nitrogen purges reaction system, purge time 20min with 20mL/min, and delays Slowly by reaction temperature by room temperature to 300 DEG C, heating rate is 20 DEG C/min.
When reaction temperature reaches predetermined temperature, start to be passed through air from premixed device to reaction system, air mass flow by 0mL/min is slowly increased to 1500mL/min, and the increased rate of air mass flow is 100mL/min, meanwhile, by nitrogen flow rate by Slowly near 0mL/min, reduction rate are 10mL/min to 20mL/min.In fixed bed reactors end, slow back pressure is extremely 2.0MPa starts to be passed through liquid phase propionitrile after pressure is stablized, and propionitrile flow velocity is 5mL/min, reaction time≤5min, surely After making material, reaction solution is collected, after extraction and separation, takes oily phase gas chromatographic analysis to test and analyze, wherein propionitrile content 8.1%, Acrylonitrile content 90.8%.Reaction yield 86.7%.
Embodiment 8
Nickel catalyst (the molar ratio of Ni, Co, Mo and Zr prepared by 20mL embodiment 2 is loaded in fixed bed reactors For 12:3:5:2), process is loaded with embodiment 2, nitrogen purges reaction system, purge time 20min with 20mL/min, and delays Slowly by reaction temperature by room temperature to 400 DEG C, heating rate is 20 DEG C/min.
When reaction temperature reaches predetermined temperature, start to be passed through air from premixed device to reaction system, air mass flow by 0mL/min is slowly increased to 1500mL/min, and the increased rate of air mass flow is 100mL/min, meanwhile, by nitrogen flow rate by Slowly near 0mL/min, reduction rate are 10mL/min to 20mL/min.In fixed bed reactors end, slow back pressure is extremely 2.0MPa starts to be passed through liquid phase propionitrile after pressure is stablized, and propionitrile flow velocity is 5mL/min, reaction time≤5min, surely After making material, reaction solution is collected, after extraction and separation, takes oily phase gas chromatographic analysis to test and analyze, wherein propionitrile content 8.1%, Acrylonitrile content 90.8%.Reaction yield 86.0%.
Embodiment 9
Nickel catalyst (the molar ratio of Ni, Co, Mo and Zr prepared by 20mL embodiment 3 is loaded in fixed bed reactors For 12:4:5:2), process is loaded with embodiment 2, nitrogen purges reaction system, purge time 20min with 20mL/min, and delays Slowly by reaction temperature by room temperature to 400 DEG C, heating rate is 20 DEG C/min.
When reaction temperature reaches predetermined temperature, start to be passed through air from premixed device to reaction system, air mass flow by 0mL/min is slowly increased to 1500mL/min, and the increased rate of air mass flow is 100mL/min, meanwhile, by nitrogen flow rate by Slowly near 0mL/min, reduction rate are 10mL/min to 20mL/min.In fixed bed reactors end, slow back pressure is extremely 2.0MPa starts to be passed through liquid phase propionitrile after pressure is stablized, and propionitrile flow velocity is 5mL/min, reaction time≤5min, surely After making material, reaction solution is collected, after extraction and separation, takes oily phase gas chromatographic analysis to test and analyze, wherein propionitrile content 8.1%, Acrylonitrile content 90.8%.Reaction yield 83.5%.
As can be seen from the above embodiments, acrylonitrile, and process route letter has been prepared in the above method provided by the invention It is single, while yield with higher and purity.
The above description of the embodiment is only used to help understand the method for the present invention and its core ideas.It should be pointed out that pair For those skilled in the art, without departing from the principle of the present invention, the present invention can also be carried out Some improvements and modifications, these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims (10)

1. a kind of method that continuous oxide hydrogenation prepares acrylonitrile, comprising the following steps:
Using propionitrile as raw material, under the catalytic action of nickel catalyst, oxidative dehydrogenation occurs, obtains acrylonitrile;
The nickel catalyst is made of the oxide of Ni, Co, Mo and Zr.
2. the method according to claim 1, wherein the molar ratio of the Ni, Co, Mo and Zr be 10~12:3~ 4:5:2~3.
3. according to the method described in claim 2, it is characterized in that, the molar ratio of the Ni, Co, Mo and Zr be 11~12:3~ 3.5:5:2~2.5.
4. according to the method described in claim 3, it is characterized in that, the molar ratio of the Ni, Co, Mo and Zr are 12:3:5:2.
5. the method according to claim 1, wherein the reaction carries out in fixed bed reactors.
6. according to the method described in claim 5, it is characterized in that, the continuous oxide hydrogenation prepares acrylonitrile preparation method tool Body are as follows:
A) catalyst is loaded in fixed bed reactors;
B) inert gas purge reactor is used;
C) it is passed through oxidant, propionitrile is passed through from premixer, oxidative dehydrogenation occurs, obtains acrylonitrile;The oxidant is Air or oxygen.
7. the method according to claim 1, wherein the temperature of the reaction be 200~450 DEG C, the pressure of reaction It is by force 1.0~7.0MPa.
8. the method according to the description of claim 7 is characterized in that the molar ratio of the propionitrile and air is 1:(5~15);Institute The molar ratio for stating propionitrile and oxygen is 1:(1~3).
9. the method according to claim 1, wherein the nickel catalyst account for propionitrile quality 0.01%~ 0.50%.
10. the method according to claim 1, wherein the catalyst is prepared in accordance with the following methods:
By nickeliferous water-soluble inorganic salt, water-soluble inorganic salt containing cobalt, water-soluble inorganic salt containing molybdenum, water-soluble inorganic salt containing zirconium in water Middle mixing, dissolution, obtain mixed solution;
Mixed solution is heated and is reacted, cooling is dried to obtain catalyst.
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