Power stable output device
Technical Field
The invention relates to the field of power transmission, in particular to a power stable output device.
Background
The motor is an energy conversion device for converting electric energy into mechanical energy, and is a main force in power equipment. The motors are classified into dc motors and ac motors according to the power sources used, and most of the motors in the power system are ac motors, which may be synchronous motors or asynchronous motors. The motor has the advantages of simple structure, low price, good mechanical property, convenient operation and maintenance and the like, and is widely applied to national economy such as daily life, industrial production and the like. Such as household electrical appliances, machining, metallurgy, coal, petroleum, chemical engineering, transportation and the like.
The total installed electric capacity of China is about more than 75% of the total capacity of all electric equipment, and the power consumption is about more than 70% of the total power generation. However, the failure rate of the motor is also the first of various electrical devices. The PM research of the electrical society of japan carried out investigation and analysis on the failure rates of 14 such as asynchronous engines, special engines, transformers and others in 652 factories supplied with power of 1000kw or more, and the results showed that the highest failure rate was the motor, which was as high as 38.1%.
In the actual use process of the motor, the severe operation environment and the operation under the super-technical condition are main reasons for various faults of the motor. The direct and indirect losses associated with motor failure or damage are quite substantial.
In recent years, motor enterprises have been contrived about motor quality, but the complexity of a use site still causes a lot of changes, so that breakthroughs in power transmission of the motor are needed to be found, a stable power transmission effect is obtained, and enterprise loss is reduced.
Disclosure of Invention
In order to solve the problems, the invention provides a power stable output device, which supplies power to equipment in a mode of coaction of a plurality of motors with clutches, so that a standby motor can be started immediately even if a working motor fails, and the problem of larger loss caused by the failure of a single motor is avoided.
The purpose of the invention is realized by the following technical scheme.
A power stable output device comprises a support body, a motor, an intermediate rotating wheel mechanism and more than three input mechanisms, wherein the motor is connected with a transmission shaft of the input mechanism, and power is output from an output shaft of the intermediate rotating wheel mechanism after being transmitted by the input mechanism and the intermediate rotating wheel mechanism; the middle rotating wheel mechanism is positioned in the middle of one side of the support body and is divided into a transmission part, a sliding part and an output part from outside to inside, the input mechanism penetrates through the support body and is evenly distributed around the middle rotating wheel mechanism, a linkage part is arranged at the same side position with the middle rotating wheel mechanism and is directly or indirectly connected with the transmission part of the middle rotating wheel mechanism, a small chain wheel and a chain are arranged on the back of the middle rotating wheel mechanism, and the chain connects all the small chain wheels together to enable all the input mechanisms to synchronously move; the central points of the output shaft of the intermediate rotating wheel mechanism and the transmission shaft of the input mechanism are eccentrically arranged, the same distance and angle are kept between the output shaft of the intermediate rotating wheel mechanism and the transmission shaft of the input mechanism, and corresponding balance holes are formed in the opposite sides of the eccentric positions.
In the power stabilizing output device, the transmission part of the intermediate rotating mechanism and the linkage part of the input mechanism are in gear transmission.
In the power stabilizing output device, the transmission part of the intermediate rotating mechanism and the linkage part of the input mechanism are in sprocket transmission.
Furthermore, the transmission part of the intermediate rotating wheel mechanism is an outer chain wheel, the sliding part is a middle bearing, the output part is an inner shaft sleeve, the inner shaft sleeve and the middle bearing are fixed and can freely roll along the inner part of the outer chain wheel, and the inner shaft sleeve is provided with a large key slot hole for connecting an output shaft.
Furthermore, input mechanism includes little sprocket, little axle sleeve, locating plate and transmission shaft, little axle sleeve and locating plate are installed together to be connected with the supporter, little axle sleeve both ends are connected with little sprocket respectively.
According to the power stable output device, the middle part of the support body is provided with a shaft sleeve hole for mounting a middle shaft sleeve, and the middle shaft sleeve is connected with the middle rotating wheel mechanism through an output shaft; the supporting body is provided with a tensioning groove and an adjusting hole at the position corresponding to the input mechanism, the size of the tensioning groove is matched with the positioning plate, allowance is arranged along the direction of a connecting line of the center of the transmission shaft and the center of the output shaft, and the position of the positioning plate can be adjusted through the adjusting hole.
According to the power stable output device, the inside of each shaft sleeve is provided with a complete bearing or more than two small bearings, so that the transmission shaft and the output shaft can rotate conveniently.
According to the power stable output device, the intermediate rotating wheel mechanism is of a multi-layer chain wheel structure, and the number of layers is determined according to the number of input mechanisms; the height of each small chain wheel in the input mechanism on the same side with the middle rotating wheel mechanism corresponds to the height of each layer of chain wheel in the middle rotating wheel mechanism.
The power stabilization output device as described above, the motor is provided with a clutch device.
Preferably, the motor is an electromagnetic clutch speed reduction motor.
The power stabilizing output device further comprises a control system, and the states of the motors are controlled through the PLC control unit.
Preferably, the PLC control unit controls a plurality of motors through a plurality of control switches, each motor is provided with a torque sensor and a voltage sensor, the motor state is monitored constantly, information is transmitted to the feedback unit, once a motor fault is found, the feedback unit feeds motor information with problems back to the PLC control unit, and the PLC control unit cuts off the motor switch and gives an alarm.
In conclusion, the beneficial effects of the invention are as follows:
1. the power stable output device of the invention adopts a mode of coaction of a plurality of motors with clutch to provide power for equipment, even if the motor which is working breaks down, the standby motor can be started immediately, and the larger loss caused by the single motor failure is avoided.
2. According to the power stable output device, the input mechanism is provided with the corresponding tensioning mechanism, so that the input mechanism is convenient to install and maintain later.
3. According to the power stable output device, the middle bearing in the middle of the middle rotating wheel mechanism can effectively reduce the impact force on the inner shaft sleeve when the eccentric mechanism rotates, and the service life is prolonged, so that the middle rotating wheel mechanism can be properly enlarged.
4. The power stabilization output device controls the motor switches through the PLC control unit, can realize automatic switching of the motors when a certain motor fails, triggers alarm, really realizes unattended operation and reduces labor cost.
Drawings
The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. In the drawings:
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
FIG. 2 is a side view of FIG. 1;
FIG. 3 is a schematic structural view of the support body;
FIG. 4 is a schematic structural view of the tensioning mechanism;
FIG. 5 is a schematic structural view of the intermediate rotating mechanism, wherein (a) is a front view and (b) is a side view;
FIG. 6 is an exploded view of the intermediate rotating wheel mechanism, wherein (a) is the outer sprocket, (b) is the middle bushing, and (c) is the inner bushing;
FIG. 7 is a schematic view of a small sprocket;
FIG. 8 is a schematic view of the middle structure of the input mechanism;
FIG. 9 is a PLC control schematic diagram;
the components represented by the reference numerals in the figures are:
1. the device comprises a support body, 11, a shaft sleeve hole, 12, a tensioning groove, 13, an adjusting hole, 14, a fixing groove, 2, an intermediate rotating wheel mechanism, 21, an outer chain wheel, 22, a middle bearing, 23, an inner shaft sleeve, 231, a large balance hole, 232, a large key groove hole, 24, an output shaft, 3, a first input mechanism, 31, a small chain wheel, 311, a small balance hole, 312, a small key groove hole, 32, a small shaft sleeve, 33, a small bearing, 34, an oil seal, 35, a positioning plate, 36, a transmission shaft, 4, a second input mechanism, 5, a third input mechanism, 6, a chain, 7, a sealing plate, 8, a middle shaft sleeve, 9 and a motor.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.
It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may be present. Other terms used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between," "adjacent," etc.).
Example 1
Referring to fig. 1 and 2, fig. 1 and 2 show a power stabilizing output device of the present embodiment, which includes a support body 1, a motor 9, an intermediate rotating wheel mechanism 2, and three or more input mechanisms, wherein the motor 9 is connected to a transmission shaft 36 of the input mechanism, and power is transmitted through the input mechanism and the intermediate rotating wheel mechanism and then output from an output shaft 24 of the intermediate rotating wheel mechanism. The central points of the output shaft 24 of the intermediate rotating wheel mechanism 2 and the transmission shaft 36 of the input mechanism are eccentrically arranged, the same distance and angle are kept between the central points of the output shaft and the transmission shaft, and corresponding balance holes are formed in the opposite sides of the eccentric positions.
The transmission mode of the intermediate rotating mechanism 2 and the input mechanism may be gear transmission or sprocket transmission, and considering that the impact load generated by the gear transmission is large, the sprocket transmission mode is preferably used here, and a chain 6 (for the sake of clarity, the chain 6 is only partially shown) is connected between the intermediate rotating mechanism 2 and each input mechanism.
Referring to fig. 5 and 6, in this embodiment, the intermediate rotating wheel mechanism 2 is located at the middle of one side of the supporting body 1, and has a three-layer sprocket structure, and an outer sprocket 21, a middle bearing 22 and an inner bushing 23 are sequentially disposed from the outside to the inside. The outer chain wheel 21 is used for being connected with the chain 6, the inner shaft sleeve 23 and the middle bearing 22 are fixed and then installed on the inner side of the outer chain wheel 21 and can freely roll along the inner part of the outer chain wheel 21, and the inner shaft sleeve 23 is provided with a large key slot hole 232 used for being connected with the output shaft 24.
Further, since the inner shaft sleeve 23 and the middle bearing 22 are fixed to freely roll along the inside of the outer sprocket 21, if the outer sprocket 21 rotates around the center of a circle, the output shaft 24 mounted on the inner shaft sleeve 23 does not have power transmission. Therefore, the center point of the output shaft 24 after installation, i.e. the center point of the large key slot hole 232 on the inner shaft sleeve 23, should keep a certain distance a from the center point of the outer chain wheel 21, and the center point of the transmission shaft 36 of each input mechanism also keeps the same distance a from the center point of the small chain wheel 31, and the connection lines between the centers of the chain wheels and the center of the output shaft 24 or the center of the input shaft 36 are ensured to be parallel to each other during installation, so that the inner shaft sleeve 23 and the middle bearing 22 will rotate at a constant speed under the rotation and extrusion of the outer chain wheel 21, and the output shaft 24 can also obtain constant.
Further, in order to eliminate the mechanical vibration caused by the unbalance of the components when the intermediate rotating mechanism 2 eccentrically rotates, the opposite side positions of the large key slot holes 232 of the inner sleeve 23 are provided with corresponding large balance holes 231 for mass balance.
Referring to fig. 7 and 8, in this embodiment, three input mechanisms are provided, which are a first input mechanism 3, a second input mechanism 4 and a third input mechanism 5, and the three input mechanisms are evenly distributed around the intermediate rotating wheel mechanism 2 and respectively penetrate through the supporting body 1, wherein the input mechanism at the same side position with the intermediate rotating wheel mechanism 2 is connected with the outer sprocket 21 of the intermediate rotating wheel mechanism 2 through the small sprocket 31 for chain transmission, and the other side of the supporting body 1 connects the three small sprockets 21 at the rear of the three input mechanisms together through the chain 6, so that the three input mechanisms perform synchronous motion. Thus, the three input mechanisms can be linked by connecting 1 motor 9.
Further, the input mechanism comprises a small chain wheel 31, a small shaft sleeve 32, a positioning plate 35 and a transmission shaft 36, the small shaft sleeve 32 and the positioning plate 35 are installed together in advance and connected with the support body 1, and the small chain wheel 31 is connected to two ends of the small shaft sleeve 32 respectively. Similarly, the small sprocket 31 is provided with an eccentric small balance hole 311 and a corresponding small key slot hole 312.
Furthermore, the front end and the rear end of the small shaft sleeve 32 are respectively provided with a small bearing 33 and an oil seal 34, so that the transmission shaft 36 can rotate flexibly.
Further, since the intermediate rotating wheel mechanism 2 has a three-layer sprocket structure, the small bushings 32 of the three input mechanisms are designed to have three different heights, and after the small sprockets 31 are mounted through the internal transmission shaft 36, the three small sprockets 31 at the same side position of the intermediate rotating wheel mechanism 2 correspond to each layer of the outer sprocket 21 of the intermediate rotating wheel mechanism 2.
Referring to fig. 3, fig. 3 is a plan view of the supporting body 1, a shaft sleeve hole 11 is formed in the middle of the supporting body, the shaft sleeve hole 11 is used for installing a middle shaft sleeve 8, a bearing is contained in the middle shaft sleeve 8, and the middle shaft sleeve 8 is connected with the middle rotating wheel mechanism 2 through an output shaft 24; the periphery of the support body 1 is provided with a tensioning groove 12 and an adjusting hole 13 at the position corresponding to the input mechanism, the tensioning groove 12 is a square groove, the width dimension of the tensioning groove 12 is the same as that of the positioning plate 35, the length of the tensioning groove is slightly longer, the length direction of the tensioning groove is along the connecting line direction of the center of the transmission shaft 36 and the center of the output shaft 24, and the distance between the center of each transmission shaft 36 and the center of the output shaft 24 can be adjusted by adjusting the position of each positioning plate 35 in.
Further, a fixing groove 14 is formed in the position, facing the outer side, of the tensioning groove 12, the height of the fixing groove is smaller than the thickness of the support body 1, a through hole is formed between the fixing groove 14 and the tensioning groove 12, a long rod bolt is placed in the fixing groove 14, one end of the bolt head penetrates through the through hole and is screwed into the positioning plate 35, and correspondingly, corresponding threaded holes are formed in two side faces of the positioning plate 35; the tightening groove 12 is provided with a fixing groove 14 and an adjusting hole 13 toward the inner side position, where the adjusting hole 13 functions to reduce the weight of the supporting body 1 in addition to providing an operation space for screwing the bolt into the fixing groove 14 of the corresponding side. Preferably, the size of the inner adjusting hole 13 is larger than the length of the socket wrench, so that the position of the positioning plate 35 can be adjusted conveniently by using a tool.
Preferably, the outer side surface of the tension groove 12 is provided with a sealing plate 7, and the sealing plate is connected with the support body 1 through a bolt, so that the positioning plate 35 can be better fixed, and dust and the like can be prevented from entering the tension groove 12 to pollute the threaded hole.
Furthermore, the arrangement of the tension groove 12 is also beneficial to the installation of the input mechanism, during installation, the small shaft sleeve 32 and the positioning plate 35 are firstly placed in the tension groove 12 and close to the inner side, then the small chain wheels 31 and the chains 6 on the front side and the rear side are installed, at the moment, the chains 6 between the front side small chain wheels 31 and the outer chain wheels 21 of the intermediate rotating wheel mechanism and the chains 6 between the three small chain wheels 31 on the rear side are all in a slightly loose state, and the chains 6 can be tensioned by adjusting the bolts in the fixing grooves 14.
In this embodiment, the motor 9 is an electromagnetic clutch speed reduction motor, in the ordinary state, the motor output shaft is separated from the motor 9, the motor output shaft is connected with the small sprocket 31 and then rotates along with the small sprocket 31, and after the motor output shaft is started, the motor output shaft is connected with the motor 9 and can drive the small sprocket 31 to rotate.
Furthermore, because the small chain wheels 31 at the rear part are connected together through the chain 6, any small chain wheel 31 connected with the output shaft of the motor 9 can drive the whole device to operate. In order to ensure that the normal operation of the motor is not affected after the motor fails, three motors 9 are respectively connected with the corresponding input mechanisms in the embodiment. At ordinary times, only one motor 9 is started, the other motors 9 idle, and when the working motor 9 breaks down, the other motors 9 are automatically switched.
Referring to fig. 9, in the present embodiment, the motors 9 control the states of the respective motors 9 through a PLC control unit.
Further, the PLC control unit controls the three corresponding motors 9 through the three control switches, and a sequence switching program is built in the PLC control unit, so that the switching sequence of the three motors 9 can be controlled, and only one motor 9 is allowed to be turned on. Each motor 9 is provided with a torque sensor and a voltage sensor, the operation state of the motor 9 can be monitored constantly, information is transmitted to a feedback unit, once the motor 9 which is working is found to be in fault, the feedback unit can immediately feed the motor 9 information back to the PLC control unit, the PLC control unit cuts off a switch of the motor 9 and starts a next motor 9 switch in sequence, and the PLC control unit can trigger alarm and display abnormal information when receiving abnormal conditions and inform a worker to repair the fault motor in time.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.