CN109980483B - Double-sided branching dynamic clamp-changing type flat cable arranging and arranging device and method - Google Patents
Double-sided branching dynamic clamp-changing type flat cable arranging and arranging device and method Download PDFInfo
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- CN109980483B CN109980483B CN201910368544.6A CN201910368544A CN109980483B CN 109980483 B CN109980483 B CN 109980483B CN 201910368544 A CN201910368544 A CN 201910368544A CN 109980483 B CN109980483 B CN 109980483B
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000009966 trimming Methods 0.000 claims abstract description 95
- 238000009960 carding Methods 0.000 claims abstract description 4
- 230000013011 mating Effects 0.000 claims description 8
- 238000013519 translation Methods 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims 2
- 238000013461 design Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention discloses a double-sided branching dynamic clamp-changing type flat cable trimming device and a method, comprising the following steps of wire trimming preparation: clamping a flat cable by a first wire clamping manipulator, wherein a wire segment to be split extending out of the first wire clamping manipulator is reserved in the flat cable; pressing the whole wire jig: the upper and lower line-arranging jigs are shifted in opposite directions; until the position between adjacent wires of the flat cable is completely punctured; line-finishing jig carding: the upper and lower wire arranging jigs are horizontally displaced towards the front end of the wire arrangement along the extending direction of the wire arrangement so as to cut the wire arrangement by a specified length; and (3) clamp replacement: the second wire clamping mechanical arm moves towards the wire arranging, and clamps the wire arranging at a position between the wire arranging jig and the first wire clamping mechanical arm; then, loosening the whole wire jig and the first wire clamping manipulator; the whole wire equally dividing method is simple and ingenious, the branching precision and efficiency are improved, meanwhile, the device has the advantages of being simple in structure, easy to manufacture, low in cost and the like, and particularly, through the clamp replacement design, the rebound quantity of the flat cable caused by the fan-shaped effect is reduced, and the stability of the subsequent inserting shell is improved.
Description
Technical Field
The invention relates to the technical field of cable production and processing, in particular to a double-sided branching dynamic clamp-changing type flat cable arranging and arranging device and method.
Background
The flat cable is a plurality of wires that are connected together in a factory or initial state, and the wires need to be separated when the wires are connected to a device or a terminal (soldered or riveted). At present, most of branching methods are manual branching, such as shearing by scissors, and the method has low efficiency and is easy to cut the wires; later, some automatic branching devices (or equipment) have appeared, which can realize automatic branching, but these automatic branching devices have complicated structures, high costs, and difficult operation and maintenance.
Therefore, a new technical solution is needed to solve the above problems.
Disclosure of Invention
In view of the above, the present invention aims at overcoming the drawbacks of the prior art, and its main objective is to provide a device and a method for dynamically changing and clamping type flat cable trimming for double-sided wire branching, wherein the method for trimming the flat cable trimming is simple and smart, and improves the wire branching precision and efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a double-sided branching dynamic clamp-changing type flat cable arranging and arranging device comprises a first cable clamping manipulator, a second cable clamping manipulator and a cable arranging jig; wherein:
the line trimming jig comprises an upper line trimming jig and a lower line trimming jig which are arranged on the upper side and the lower side of the line trimming jig; the upper wire trimming jig and the lower wire trimming jig are respectively provided with a wire dividing cutter, the wire dividing cutters are provided with more than two cutting edge parts for dividing and cutting positions between adjacent wires acting on the flat cable, and the cutting edge parts of the same wire dividing cutter are arranged at left and right intervals; the lifting control mechanism is used for driving the lifting action of the upper wire trimming jig and the lower wire trimming jig, and the front-back translation control mechanism is used for driving the front-back translation action of the upper wire trimming jig and the lower wire trimming jig;
before the branching action is completed, the first wire clamping manipulator clamps the flat cable, and a section to be branched extending out of the front side of the first wire clamping manipulator is reserved on the flat cable; after the branching action is completed, the second wire clamping manipulator clamps the wire arranging at a position between the wire arranging jig and the first wire clamping manipulator.
As a preferable scheme, the cutting edge part of the branching knife at least comprises a first cutting edge part and two second cutting edge parts which are respectively positioned at the left side and the right side of the first cutting edge part, and the lower end of the first cutting edge part of the upper whole line jig protrudes downwards beyond the lower end of the second cutting edge part; the upper end of the first blade part of the lower line-straightening jig protrudes upwards beyond the upper end of the second blade part.
As a preferable scheme, the upper wire trimming jig comprises an upper jig seat, a wire dividing cutter of the upper wire trimming jig is arranged at the rear side of the upper jig seat, and the front side of the upper jig seat is provided with an upper limiting part for limiting the height of the terminal;
the lower wire arranging jig comprises a lower jig seat, a wire dividing cutter of the lower wire arranging jig is arranged at the rear side of the lower jig seat, the front side of the lower jig seat is provided with left and right limiting parts for limiting the left and right ends of the terminals, the left and right limiting parts are provided with limiting grooves which are arranged one by one and correspond to the terminals at the front ends of the wires of the flat cable, and the left side and the right side of each limiting groove are respectively provided with left and right limiting surfaces;
the upper wire trimming jig and the lower wire trimming jig can be selectively moved towards each other until the wire dividing cutters of the upper wire trimming jig and the lower wire trimming jig completely puncture the positions between the adjacent wires of the flat cable, or moved away from each other until the wire dividing cutters and the wire dividing cutters are completely separated from the flat cable.
As a preferable scheme, a first fit clearance is reserved between the upper jig seat and the branching knife of the upper wire trimming jig, and the branching knife of the lower wire trimming jig can selectively extend into the first fit clearance.
As a preferable scheme, the lower end of the upper jig seat is provided with an upper concave surface for positioning the lead, the left side and the right side of the upper jig seat are respectively extended downwards to form upper matching parts, and the upper matching parts are positioned at the left side and the right side of the upper concave surface;
the upper end of the lower jig seat is provided with a lower concave surface for positioning the lead, the left side and the right side of the lower jig seat are respectively extended upwards to form lower matching parts, and the lower matching parts are positioned on the left side and the right side of the lower concave surface; a second fit clearance is reserved between the lower fit part and the branching knife of the lower whole-line jig; the upper mating portion is selectively extendable into the second mating gap.
As a preferable scheme, the upper limit part, the left limit part and the right limit part and the branching knife are all detachably arranged.
A double-sided branching dynamic clamp-changing type flat cable arranging and arranging method based on the double-sided branching dynamic clamp-changing type flat cable arranging and arranging device comprises the following steps of
Step one, preparing the whole wire: the flat cable is sent to the whole wire jig, the flat cable is clamped by the first wire clamping manipulator, and a wire segment to be split extending out of the first wire clamping manipulator is reserved in the flat cable; the upper wire trimming jig and the lower wire trimming jig of the wire trimming jig are separated up and down, and the wire dividing section passes through the space between the upper wire trimming jig and the lower wire trimming jig;
step two, laminating the whole wire jig: the upper line trimming jig is displaced downwards, and simultaneously, the lower line trimming jig is displaced upwards; the wire separating cutters of the upper wire separating jig and the lower wire separating jig completely puncture the positions between the adjacent wires of the flat cable;
step three, carding wires by the wire trimming jig: the upper wire trimming jig and the lower wire trimming jig are both displaced towards the front end of the flat cable along the extension direction of the flat cable so as to cut the flat cable by a specified length;
step four, clamp replacement: the second wire clamping mechanical arm moves towards the wire arranging, and clamps the wire arranging at a position between the wire arranging jig and the first wire clamping mechanical arm; then, the whole wire jig and the first wire clamping manipulator are loosened.
As a preferable scheme, after the fourth step, the second clamping mechanical arm clamps the flat cable to move to the next station.
As a preferable scheme, the front end of the wire of the flat cable is connected with a terminal, the terminal is pressed and connected to the front end of the wire before the first step, and the bottom of the terminal is provided with a spring piece extending downwards obliquely from front to back.
Compared with the prior art, the device has the advantages of simple structure, easy manufacture, low cost and the like, and particularly, through the clamp replacement design, the rebound quantity of the flat cable caused by the fan-shaped effect is reduced, and the stability of the subsequent inserting shell is improved;
secondly, in the invention, the design of the upper whole wire jig and the lower whole wire jig is combined to realize the height limit and the left-right limit of the terminal and the positioning of the lead; in addition, the upper line trimming jig and the lower line trimming jig are arranged in a front-back staggered mode, so that double-sided synchronous slitting and positioning of the flat cable are met, and the action stability and the accuracy of the upper line trimming jig and the lower line trimming jig are improved, and therefore line trimming operation precision is improved.
In order to more clearly illustrate the structural features and efficacy of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a top view of an embodiment of the present invention;
FIG. 2 is an exploded view of a first wire clamping robot according to an embodiment of the present invention;
FIG. 3 is another exploded view of the first wire clamping robot of an embodiment of the present invention;
FIG. 4 is a diagram illustrating a structure of the whole wire fixture when approaching according to an embodiment of the present invention;
FIG. 5 is another diagram of the whole line fixture of the embodiment of the present invention when approaching;
FIG. 6 is a diagram illustrating a structure of the whole wire fixture according to an embodiment of the present invention when the whole wire fixture is far away;
FIG. 7 is a diagram showing another structure of the whole wire fixture according to the embodiment of the invention when the whole wire fixture is far away;
FIG. 8 is an exploded view of the whole wire fixture according to the embodiment of the present invention;
FIG. 9 is another exploded view of the whole wire fixture according to the embodiment of the present invention;
FIG. 10 is a partial structure diagram of the whole line fixture approaching according to the embodiment of the invention;
FIG. 11 is a diagram showing another partial structure of the whole wire fixture when approaching according to the embodiment of the present invention;
FIG. 12 is a cross-sectional view of the whole wire fixture of the embodiment of the present invention when approaching;
FIG. 13 is a cross-sectional view of the whole wire fixture according to the embodiment of the present invention;
FIG. 14 is a full line step diagram of an embodiment of the present invention;
FIG. 15 is a top view of the embodiment of the present invention after the finishing of the combing of the wire guide;
FIG. 16 is a perspective view of the embodiment of the present invention after the wire combing of the wire-finishing jig is completed;
fig. 17 is a partially enlarged view of fig. 14.
The attached drawings are used for identifying and describing:
101. first wire clamping manipulator 102 and second wire clamping manipulator
103. Wire trimming jig 104 and upper wire trimming jig
105. Lower wire-arranging jig 106 and wire-dividing knife
107. Upper clip portion 108, lower clip portion
109. Vertical rack 110, gear
111. Upper jig base 112, upper limit portion
113. Lower jig base 114 and left-right limiting part
115. Upper mating portion 116, lower mating portion
117. Wire 118, terminal
119. And the elastic sheet.
Detailed Description
Referring to fig. 1 to 17, specific structures of embodiments of the present invention are shown.
First, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are directions or positional relationships based on the drawings, are merely for convenience of description of the present invention and for simplification of description, and do not indicate or imply that the indicated positions or elements must have specific directions, be configured and operated in specific directions, and thus should not be construed as limiting the present invention. And, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
A double-sided branching dynamic clamp-changing type flat cable arranging and arranging device comprises a first wire clamping manipulator 101, a second wire clamping manipulator 102 and a wire arranging jig 103; wherein:
the wire trimming jig 103 comprises an upper wire trimming jig 104 and a lower wire trimming jig 105 which are arranged on the upper side and the lower side; the upper wire trimming jig 104 and the lower wire trimming jig 105 are respectively provided with a wire dividing cutter 106, the wire dividing cutters 106 are provided with more than two cutting edge parts for dividing and cutting positions between adjacent wires 117 acting on the flat cable, and the cutting edge parts of the same wire dividing cutter 106 are arranged at left and right intervals; the lifting control mechanism for driving the lifting action of the upper wire trimming jig 104 and the lower wire trimming jig 105 and the front-back translation control mechanism for driving the front-back translation action of the upper wire trimming jig 104 and the lower wire trimming jig 105 are also arranged;
before the branching action is completed, the first wire clamping manipulator 101 clamps a flat cable, and a section to be branched, which extends out of the front side of the first wire clamping manipulator 101, is reserved in the flat cable; after the branching operation is completed, the second wire clamping manipulator 102 clamps the flat cable between the wire arranging jig and the first wire clamping manipulator 101.
In this embodiment, as shown in fig. 2 and 3, the first wire clamping manipulator 101 includes an upper clamping portion 107 and a lower clamping portion 108, the upper clamping portion 107 and the lower clamping portion 108 are respectively connected with a vertical rack 109, and the two vertical racks 109 are respectively engaged with two sides of a gear 110, so that the upper clamping portion 107 and the lower clamping portion 108 can be clamped in opposite directions or opened in opposite directions by driving the gear 110 through a motor.
As shown in fig. 4 to 13, the specific structure of the overall wire device is further described as follows:
the cutting edge part of the branching knife 106 at least comprises a first cutting edge part and two second cutting edge parts which are respectively positioned at the left side and the right side of the first cutting edge part, and the lower end of the first cutting edge part of the upper whole line fixture 104 protrudes downwards beyond the lower end of the second cutting edge part; the upper end of the first blade part of the lower wire-straightening jig 105 protrudes upwards beyond the upper end of the second blade part.
As shown in fig. 10, the upper wire trimming jig 104 includes an upper jig base 111, the wire dividing knife 106 of the upper wire trimming jig 104 is mounted on the rear side of the upper jig base 111, and the front side of the upper jig base 111 has an upper limit portion 112 for limiting the height of the terminal 118.
As shown in fig. 11, the lower wire arranging jig 105 includes a lower jig base 113, the wire dividing knife 106 of the lower wire arranging jig 105 is mounted at the rear side of the lower jig base 113, the front side of the lower jig base 113 has left and right limiting portions 114 for limiting the left and right of the terminals 118, the left and right limiting portions 114 have limiting grooves formed on the terminals 118 corresponding to the front ends of the wires 117 of the wires, and the left and right sides of each limiting groove have left and right limiting surfaces respectively;
the upper and lower wire alignment jigs 104 and 105 may be selectively moved toward each other until the wire separation blades 106 are completely piercing the wire arrangement between the adjacent wires 117, or moved away from each other until the wires are completely separated from the wire arrangement.
A first fit gap is reserved between the upper jig base 111 and the branching knife 106 of the upper wire trimming jig 104, and the branching knife 106 of the lower wire trimming jig 105 can be selectively extended into the first fit gap.
As shown in fig. 8 and 9, the lower end of the upper jig base 111 has an upper concave surface for positioning the wire 117, and the left and right sides of the upper jig base 111 are respectively extended downward to form upper engaging portions 115, and the upper engaging portions 115 are located at the left and right sides of the upper concave surface; the upper end of the lower jig seat 113 is provided with a lower concave surface for positioning the lead 117, the left side and the right side of the lower jig seat 113 are respectively extended upwards to form a lower matching part 116, and the lower matching part 116 is positioned at the left side and the right side of the lower concave surface; a second fit gap is reserved between the lower fit portion 116 and the branching knife 106 of the lower whole-line jig 105; the upper mating portion 115 may optionally extend into the second mating gap. Likewise, a third fit gap is provided at the front side of the upper fitting part 115 for the lower fitting part 116 to be selectively inserted; here, the second fit gap and the third fit gap are respectively formed by directly concavely arranging the lower jig base 113 and the upper jig base 111, so that the front surface and the rear surface can be kept flush after the lower jig base 113 and the upper jig base 111 are mutually matched.
Here, the upper limiting portion 112, the left and right limiting portions 114, and the branching knife 106 are all detachably installed, so that the branching knife is convenient to replace as required.
Next, as shown in fig. 14 to 16, a method for arranging a double-sided wire-dividing dynamic clip-changing type flat cable is described, which is based on the double-sided wire-dividing dynamic clip-changing type flat cable arranging device, and comprises the following steps of
Step one, preparing the whole wire: the flat cable is sent to the whole wire jig, the flat cable is clamped by the first wire clamping manipulator 101, and a wire segment to be split extending out of the first wire clamping manipulator 101 is reserved in the flat cable; the upper trimming jig 104 and the lower trimming jig 105 of the trimming jig are separated up and down, and the wire-dividing section passes through the space between the upper trimming jig 104 and the lower trimming jig 105;
step two, laminating the whole wire jig: the upper line-straightening jig 104 is displaced downward, and at the same time, the lower line-straightening jig 105 is displaced upward; the wire separating cutters 106 of the upper wire separating jig 104 and the lower wire separating jig 105 completely pierce the positions between the adjacent wires 117 of the flat cable;
step three, carding wires by the wire trimming jig: the upper wire trimming jig 104 and the lower wire trimming jig 105 are both displaced (preferably horizontally displaced) towards the front end of the flat cable along the extension direction of the flat cable so as to cut the flat cable by a specified length;
step four, clamp replacement: the second wire clamping manipulator 102 moves towards the wire arranging direction and clamps the wire arranging at a position between the wire arranging jig and the first wire clamping manipulator 101; then, the wire-setting jig and the first wire-clamping manipulator 101 are released. As shown in fig. 15, in general, the width of the whole wire is designed according to the width of the plastic shell, the width of the flat cable is generally smaller than the width of the plastic shell, the whole wire has a fan effect, the first wire clamping manipulator 101 is far away from the whole wire clamping tool, if the whole wire clamping tool releases the flat cable, the gap between the clamping point and the whole wire clamping tool can be reduced by the middle clamping, the rebound amount of the flat cable is reduced, and the smaller the rebound amount of the whole wire clamping tool is, the more stable the subsequent insert shells are.
After the fourth step, the second clamping mechanical arm clamps the flat cable to move to the next station, for example: and a shell inserting station.
In this embodiment, the front end of the wire 117 of the flat cable is connected with a terminal 118, and before the first step, the terminal 118 is already pressed and connected to the front end of the wire 117, and the bottom of the terminal 118 has a spring piece 119 (as shown in fig. 17) extending obliquely downward from front to back.
The design key point of the invention is that the whole wire equally dividing method is simple and ingenious, the branching precision and efficiency are improved, meanwhile, the device has the advantages of simple structure, easy manufacture, low cost and the like, and particularly, through the clamp replacement design, the rebound quantity of the flat cable caused by the fan-shaped effect is reduced, and the stability of the subsequent inserting shell is improved; secondly, in the invention, the design of the upper whole wire jig and the lower whole wire jig is combined to realize the height limit and the left-right limit of the terminal and the positioning of the lead; in addition, the upper line trimming jig and the lower line trimming jig are arranged in a front-back staggered mode, so that double-sided synchronous slitting and positioning of the flat cable are met, and the action stability and the accuracy of the upper line trimming jig and the lower line trimming jig are improved, and therefore line trimming operation precision is improved.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.
Claims (7)
1. A double-sided branching dynamic clamp-changing type flat cable arranging device is characterized in that: comprises a first wire clamping mechanical arm, a second wire clamping mechanical arm and a wire trimming jig; wherein:
the line trimming jig comprises an upper line trimming jig and a lower line trimming jig which are arranged on the upper side and the lower side of the line trimming jig; the upper wire trimming jig and the lower wire trimming jig are respectively provided with a wire dividing cutter, the wire dividing cutters are provided with more than two cutting edge parts for dividing and cutting positions between adjacent wires acting on the flat cable, and the cutting edge parts of the same wire dividing cutter are arranged at left and right intervals; the cutting edge part of the branching knife at least comprises a first cutting edge part and two second cutting edge parts which are respectively positioned at the left side and the right side of the first cutting edge part, and the lower end of the first cutting edge part of the upper line finishing jig protrudes downwards beyond the lower end of the second cutting edge part; the upper end of the first blade part of the lower line-straightening jig protrudes upwards beyond the upper end of the second blade part; the upper wire trimming jig comprises an upper jig seat, a wire dividing knife of the upper wire trimming jig is arranged at the rear side of the upper jig seat, and the front side of the upper jig seat is provided with an upper limiting part for limiting the height of the terminal; the lower wire arranging jig comprises a lower jig seat, a wire dividing cutter of the lower wire arranging jig is arranged at the rear side of the lower jig seat, the front side of the lower jig seat is provided with left and right limiting parts for limiting the left and right ends of the terminals, the left and right limiting parts are provided with limiting grooves which are arranged one by one and correspond to the terminals at the front ends of the wires of the flat cable, and the left side and the right side of each limiting groove are respectively provided with left and right limiting surfaces; the upper wire trimming jig and the lower wire trimming jig can be selectively moved towards each other until the wire dividing cutters of the upper wire trimming jig and the lower wire trimming jig completely puncture the positions between the adjacent wires of the flat cable, or moved away from each other until the wire dividing cutters are completely separated from the flat cable; the lifting control mechanism is used for driving the lifting action of the upper wire trimming jig and the lower wire trimming jig, and the front-back translation control mechanism is used for driving the front-back translation action of the upper wire trimming jig and the lower wire trimming jig;
before the branching action is completed, the first wire clamping manipulator clamps the flat cable, and a section to be branched extending out of the front side of the first wire clamping manipulator is reserved on the flat cable; after the branching action is completed, the second wire clamping manipulator clamps the wire arranging at a position between the wire arranging jig and the first wire clamping manipulator.
2. The double-sided branching dynamic clip-changing type flat cable assembly device of claim 1, wherein: the first fit clearance is reserved between the upper jig seat and the branching knife of the upper wire trimming jig, and the branching knife of the lower wire trimming jig can selectively extend into the first fit clearance.
3. The double-sided branching dynamic clip-changing type flat cable assembly device of claim 1, wherein: the lower end of the upper jig seat is provided with an upper concave surface for positioning the lead, the left side and the right side of the upper jig seat are respectively extended downwards to form upper matching parts, and the upper matching parts are positioned on the left side and the right side of the upper concave surface;
the upper end of the lower jig seat is provided with a lower concave surface for positioning the lead, the left side and the right side of the lower jig seat are respectively extended upwards to form lower matching parts, and the lower matching parts are positioned on the left side and the right side of the lower concave surface; a second fit clearance is reserved between the lower fit part and the branching knife of the lower whole-line jig; the upper mating portion is selectively extendable into the second mating gap.
4. The double-sided branching dynamic clip-changing type flat cable assembly device of claim 1, wherein: the upper limit part, the left limit part, the right limit part and the branching knife are all detachably arranged.
5. A double-sided branching dynamic clip-changing type flat cable sizing method based on the double-sided branching dynamic clip-changing type flat cable sizing device as set forth in any one of claims 1 to 4, characterized in that: comprises the following steps of
Step one, preparing the whole wire: the flat cable is sent to the whole wire jig, the flat cable is clamped by the first wire clamping manipulator, and a wire segment to be split extending out of the first wire clamping manipulator is reserved in the flat cable; the upper wire trimming jig and the lower wire trimming jig of the wire trimming jig are separated up and down, and the wire dividing section passes through the space between the upper wire trimming jig and the lower wire trimming jig;
step two, laminating the whole wire jig: the upper line trimming jig is displaced downwards, and simultaneously, the lower line trimming jig is displaced upwards; the wire separating cutters of the upper wire separating jig and the lower wire separating jig completely puncture the positions between the adjacent wires of the flat cable;
step three, carding wires by the wire trimming jig: the upper wire trimming jig and the lower wire trimming jig are both displaced towards the front end of the flat cable along the extension direction of the flat cable so as to cut the flat cable by a specified length;
step four, clamp replacement: the second wire clamping mechanical arm moves towards the wire arranging, and clamps the wire arranging at a position between the wire arranging jig and the first wire clamping mechanical arm; then, the whole wire jig and the first wire clamping manipulator are loosened.
6. The method for arranging the double-sided branching dynamic clip-changing type flat cable according to claim 5, wherein the method comprises the following steps: after the fourth step, the second clamping mechanical arm clamps the flat cable to move to the next station.
7. The method for arranging the double-sided branching dynamic clip-changing type flat cable according to claim 5, wherein the method comprises the following steps: the front end of the wire of the flat cable is connected with a terminal, the terminal is pressed and connected to the front end of the wire before the first step, and the bottom of the terminal is provided with a spring sheet extending downwards from front to back in an inclined manner.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368544.6A CN109980483B (en) | 2019-05-05 | 2019-05-05 | Double-sided branching dynamic clamp-changing type flat cable arranging and arranging device and method |
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|---|---|---|---|
| CN201910368544.6A CN109980483B (en) | 2019-05-05 | 2019-05-05 | Double-sided branching dynamic clamp-changing type flat cable arranging and arranging device and method |
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| CN109980483A CN109980483A (en) | 2019-07-05 |
| CN109980483B true CN109980483B (en) | 2024-01-23 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN209786390U (en) * | 2019-05-05 | 2019-12-13 | 东莞市超日自动化设备科技有限公司 | Double-side branching dynamic clip-changing type wire arranging and arranging device |
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| EP0675567A2 (en) * | 1994-03-29 | 1995-10-04 | Fujikura Ltd. | Wire harness and method of manufacturing the same |
| CN102709784A (en) * | 2012-06-21 | 2012-10-03 | 林应听 | Scribing device of multifunctional fully-automatic terminal crimping machine for flat cables |
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