CN109975793A - Calibration method of laser two-dimensional distance measurement sensor - Google Patents

Calibration method of laser two-dimensional distance measurement sensor Download PDF

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CN109975793A
CN109975793A CN201910339043.5A CN201910339043A CN109975793A CN 109975793 A CN109975793 A CN 109975793A CN 201910339043 A CN201910339043 A CN 201910339043A CN 109975793 A CN109975793 A CN 109975793A
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value
error
data
laser
measurement
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CN109975793B (en
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于成磊
宁智文
刘慧林
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Suzhou Jiuwu Intelligent Technology Co ltd
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Suzhou Yuanlian Sensing Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/48Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
    • G01S7/497Means for monitoring or calibrating
    • G01S7/4972Alignment of sensor

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  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a calibration method of a laser two-dimensional distance measurement sensor, which comprises the following steps: under the condition that the motor drives the coded disc to rotate at a constant speed, calibrating an angle value of each tooth of the coded disc; uniformly dotting two adjacent teeth, and calculating in real time to obtain a point corresponding to any calibration angle between the two adjacent teeth; the method comprises the steps of obtaining measuring points formed by a laser two-dimensional distance measuring sensor at a constant speed within a preset angle, obtaining a measured value of the distance between each measuring point and the laser two-dimensional distance measuring sensor, and reducing noise of a series of measured values through combination of a Kalman filtering algorithm and a weighted average filtering algorithm; the invention can be used for calibrating the laser two-dimensional distance measuring sensor by respectively analyzing and quantifying the influence of the measured distance and the motor rotating speed on the error through the static fixed point system error calibration model and the static panoramic system error calibration model and correcting the system error of a prototype caused by different measured distances and motor rotating speeds.

Description

A kind of scaling method of laser two-dimensional distance measuring sensor
Technical field
The present invention relates to a kind of scaling methods of laser two-dimensional distance measuring sensor.
Background technique
The calibration of laser two-dimensional distance measuring sensor can be divided into distance calibration and angle calibration two large divisions.
In terms of distance calibration, distance calibration can be divided into the calibration of systematic error and calibration two parts of random error.
For systematic error, there are mainly two types of current scaling methods.In the first method be every lesser one section away from From directly by testing the corresponding relationship of the current true value of acquisition and output valve, formation calibration scale.Such method precision is higher, But it is only applicable to the lesser situation of range, and time-consuming for calibration, the resource consumption of a large amount of manpowers and time are caused, and demarcate Inefficiency, and not applicable large-scale production demand.Second method is to carry out linear fit using least square method, according to The formula compensation system error fitted.Such method is although simple and quick, but the systematic error of laser sensor is mostly not Be it is linear, using such linear fit method, compensation effect is bad, and the precision of laser sensor is unable to reach optimal effectiveness.
For random error, the existing big more options of technology address inside component or hardware, for example, 1) in order to It reduces higher-order of oscillation pulse counting method used in time-interval-unit error, analog interpolation, linear delay method and uses instead Higher time interval measurement chip of precision etc.;2) identify variable gain-fixation threshold used in jitter error to reduce the moment It is worth Triggering Method, power points variable thresholding Triggering Method, logarithmic amplification method etc..On the one hand these methods have the compensation of random error Limit, is not achieved production required precision;On the other hand component is required high, expense is high, leads to that the production cost increases.
In terms of angle calibration, existing technology is generally focused on research motor performance and Optimal Control System. Such method relies on motor itself, it is desirable that motor performance itself is higher, has ignored the precision problem of code-disc, can not eliminate code-disc Error brought by influence.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of scaling methods of laser two-dimensional distance measuring sensor, have consumption When short, precision is high, the influence of cost bottom and stability to angular error is small feature.
In order to solve the above-mentioned technical problem, The technical solution adopted by the invention is as follows: a kind of laser two-dimensional distance measuring sensor Scaling method, comprising the following steps:
When motor drives code-disc uniform rotation, angle value calibration is carried out to each tooth of code-disc;
It is uniformly got ready between two adjacent teeth, calculates to obtain in real time and arbitrarily demarcate angle institute between two neighboring tooth Corresponding point;
The measurement point that laser two-dimensional distance measuring sensor is at the uniform velocity formed in predetermined angular is obtained, and obtains each measurement point To the measured value of distance between laser two-dimensional distance measuring sensor, pass through Kalman filtering algorithm and weighted average filtering algorithm phase group Closing reduces noise to this series of measured values;
It is analyzed by static fixed-point system error calibration model and quantifies to measure influence of the distance to error, and correct sample Machine systematic error due to caused by measurement distance difference;
The influence analyzed by static panorama systematic error peg model and quantify motor speed to error, and correct sample Machine error due to caused by motor speed difference.
Further, it is preferable that it is described when motor drives code-disc uniform rotation, angle is carried out to each tooth of code-disc Angle value calibration, specifically includes:
S1.1: when obtaining the motor and driving the code-disc at the uniform velocity rotate n to enclose, by each tooth of m tooth on code-disc Time t, the former data that will acquire are expressed as matrix form are as follows:Wherein, each behavior electricity of matrix Machine turn around code-disc record time, matrix it is each be classified as code-disc turn different circles when, by the time of the same tooth;
S1.2: each column j of matrix (1) is averaged:One train value of gained: t1,t2,…, tm, as calibrated code-disc angle value.
Preferably, described uniformly to be got ready between two adjacent teeth, it calculates obtain between two neighboring tooth in real time Point corresponding to any calibration angle, specifically includes:
S2.1: the angle value for choosing two continuous tooth position calibration of code-disc is respectively q1,q2, wherein q1<q2, in q1And q2It Between beaten m point s1,s2,…,sm, in q1And q2Between choose angle p, it is assumed that the corresponding point in the position of angle p is sx, then according to probability Formula hasThe corresponding point in the position that can obtain angle p of solution is sx, the wherein value of x are as follows: Complete angle real-time calibration.
Preferably, the measurement point for obtaining laser two-dimensional distance measuring sensor and at the uniform velocity being formed in predetermined angular range, and And each measurement point is obtained to the measured value of distance between laser two-dimensional distance measuring sensor, pass through Kalman filtering algorithm and weighting Average filter algorithm, which is combined, reduces noise to this series of measured values, specifically includes:
S3.1: obtaining the original measurement value of m point in current predetermined angular region, is x1,x2,…,xm
S3.2: Kalman filtering, adjust automatically Kalman filtering parameter, filtered value are as follows: y are carried out1,y2,…,ym, card Kalman Filtering is completed;
S3.3: by the value y after Kalman filtering1,y2,…,ym, will be within the scope of 3 ° according to angle growth order Middle position yp, yp+1…yqWeight be set as w1, remaining is set as w with respect to the weight of the farther away value in center2, and w1And w2 Meet w1=2w2And w1+w2=1;
S3.4: each value in above-mentioned S1.3 is substituted into formula:
Obtain final output filter value y, weighted average filtering is completed.
Preferably, described to be analyzed by static fixed-point system error calibration model and quantify to measure distance to the shadow of error It rings, and corrects model machine systematic error due to caused by measurement distance difference, specifically include:
S4.1: interval measurement and one group of data is saved in positive stroke, repeated k times, then interval measurement is simultaneously in revesal One group of data is saved, is repeated k times, 2k group full stroke data are saved;
S4.2: to the exceptional value and zero rejecting in 2k group data, the availability of test data is analyzed;
S4.3: it is averaged, is put down after each measurement distance value x in every group of data is subtracted corresponding actual distance value Equal error y;
S4.4: being returned using nonlinear least-square, is intended the relationship between measurement distance value x and mean error y It closes, obtains the nonlinear polynomial model comprising measurement distance value and error y, obtain 2k model:
y1=a11x11+a12x12 2+a13x13 3+ ...+ε,
y2=a21x21+a22x22 2+a23x23 3+ ...+ε,
...
yM=aM1xM1+aM2xM2 2+aM3xM3 3+ ...+ε,
Wherein, m=2k, ε are residual error, a11, a12, a13...,a21,a22,a23...ak1, ak2, ak3... join for models fitting Number;
Above-mentioned 2k model is done into sum-average arithmetic, obtains a built-up pattern:
Preferably, the shadow analyzed by static panorama systematic error peg model and quantify motor speed to error It rings, and corrects model machine error due to caused by motor speed difference, specifically include:
S5.1:f adjustment model machine sweep speed carries out DATA REASONING and saves to form one group of number in each sweep speed According to, it circuits sequentially and carries out h times, formation h group data;
S5.2: to the exceptional value and zero rejecting in h group data, the availability of test data is analyzed;
S5.3: it is averaged, is put down after subtracting corresponding actual distance value to each measurement distance value in every group of data Equal error e;
S5.4: being returned using nonlinear least-square, is carried out to the relationship between motor momentary rate p and mean error e Fitting obtains the nonlinear polynomial model comprising measurement distance value and error about motor speed, obtains k specific moulds Type:
e1=b11p1+b12p1 2+b13p1 3+…+ε,
e2=b21p2+b22p2 2+b23p2 3+…+ε,
...
ek=bk1pk+bk2pk 2+bk3pk 3+…+ε,
Wherein, ε is residual error, b11, b12, b13...,b21,b22,b23...bk1, bk2, bk3... it is model fitting parameter;
Above-mentioned k model is done into sum-average arithmetic, obtains a built-up pattern:
It is highly preferred that the exceptional value is the measured value above and below average value other than three times standard deviation in the S4.2.
It is highly preferred that in the S4.2, the availability of the analysis test data, including by positive stroke measurment data and Revesal measurement data carries out variance analysis respectively, if significance test passes through, the multiplicity of positive revesal, which passes through, to be required, if It is not significant, then do not pass through requirement;The positive stroke of k group and k group revesal are subjected to variance analysis respectively, if significance test is logical It crosses, then k experiment multiplicity, if not significant, does not pass through requirement by requiring.
Beneficial effects of the present invention: the present invention passes through combined non-linearity least square model algorithm in distance calibration, and Comprehensively consider influence of the motor speed to systematic error, systematic error calibration total time is effectively reduced, improves systematic error calibration Precision;The present invention is effectively controlled by combined filter algorithm, i.e. comprehensive utilization kalman filter method and weighted average filtering algorithm This is made, and reduces random error;The present invention passes through code-disc calibration algorithm and the angle calibration of dependence code-disc in angle calibration Algorithm reduces influence of the stability to angular error, realizes the real-time adaptive calibration to angle.
Detailed description of the invention
Fig. 1 is a kind of code-disc angle calibration initial data of laser two-dimensional distance measuring sensor of the present invention;
Fig. 2 is code-disc angle calibration treated data in Fig. 1;
Fig. 3 is code-disc angle calibration table;
Fig. 4 is random error calibration initial data;
Fig. 5 is the initial data scatter plot of Fig. 4;
Fig. 6 is the data that data carry out after Kalman filtering in Fig. 4;
Fig. 7 is the comparison diagram after Kalman filtering;
Fig. 8 is static fixed-point system error calibration data;
Fig. 9 is static fixed-point system error calibration model fitted figure;
Figure 10 is static fixed-point system error calibration table;
Figure 11 is static panorama systematic error nominal data;
Figure 12 is static panorama systematic error peg model fitted figure.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, so that those skilled in the art can be with It more fully understands the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
Present embodiment discloses a kind of scaling method of laser two-dimensional distance measuring sensor, including angle calibration and apart from mark Fixed, angle calibration is divided into code-disc calibration algorithm and angle real-time calibration algorithm two parts, since code-disc production precision is limited, code-disc Tooth between angle and uneven, there are certain error, our product needs to control angle by code-disc, so to code Disk calibration is particularly important;
Code-disc calibration algorithm is to carry out angle value mark to each tooth of code-disc when motor drives code-disc uniform rotation It is fixed, it specifically includes:
S1.1: when obtaining the motor and driving the code-disc at the uniform velocity rotate n to enclose, by each tooth of m tooth on code-disc Time t, the former data that will acquire are expressed as matrix form are as follows:Wherein, each behavior electricity of matrix Machine turn around code-disc record time, matrix it is each be classified as code-disc turn different circles when, by the time of the same tooth;
S1.2: each column j of matrix (1) is averaged:One train value of gained: t1,t2,…, tm, as calibrated code-disc angle value;
The part initial data of acquisition is as shown in Figure 1, each of them is recorded as sensor turns around the time number of preservation According to (calling a record in the following text), preceding 88 values of each record are respectively the time interval (μ that sensor passes through each tooth record S), last two values are the time (μ s) that sensor turns around;
By above-mentioned data read in python in and be processed into as shown in Fig. 2, wherein each behavior one record, it is each to be classified as The time value of the same between cog difference circle number scale record;
The data pre-processed in Fig. 2 are subjected to code-disc angle calibration, calibration result is as shown in Figure 3, wherein number is The number of each tooth of code-disc, angle_ever are the corresponding calibrated angle value of each tooth of code-disc.
Angle real-time calibration algorithm is uniformly to be got ready between two adjacent teeth, and it is two neighboring to calculate acquisition in real time Point corresponding to angle is arbitrarily demarcated between tooth, is specifically included:
S2.1: the angle value for choosing two continuous tooth position calibration of code-disc is respectively q1,q2, wherein q1<q2, in q1And q2It Between beaten the uniform point s of m1,s2,…,sm, in q1And q2Between choose position and the output angle p of angle p and real-time calibration angle of departure p The calibration value of measured value can be obtained according to the calibration value for the measured value that angle p can be obtained in S1.1 and S1.2 according to following method Which point the corresponding position of angle p is, it is assumed that the corresponding point in the position of angle p is sx, then according to new probability formula, haveThe corresponding point in the position that can obtain angle p of solution is sx, the wherein value of x are as follows:Complete angle Spend real-time calibration;
As shown in figure 3,20 points have been beaten between third tooth (19.57 degree) and the 4th tooth (24.08 degree), number difference For s1,s2,…,s20, it now determines the number of 21 degree of point, determines 21 degree of which position o'clock in 20 points:
That is the number of 21 degree of point is s7
The characteristics of distance calibration is divided into random error calibration and systematic error demarcates two parts, random error is to a certain object When reason amount makees duplicate measurements, error amount is measured in the case where condition is constant, random variation is presented;
Influence of the random error to ranging is ignorable.Therefore, for the required precision for making product reach final, if The scheme for the reduction random error under static panorama mode is counted;
Random error is demarcated as obtaining the measurement point that laser two-dimensional distance measuring sensor is at the uniform velocity formed in predetermined angular range, And each measurement point is obtained to the measured value of distance between laser two-dimensional distance measuring sensor, by Kalman filtering algorithm and is added Weight average filtering algorithm, which is combined, reduces noise to this series of measured values, and Kalman filtering is a kind of utilization linear system state Equation observes data by system input and output, the algorithm of optimal estimation is carried out to system mode, due to having in observation data Random error meet white noise, therefore the optimal estimation that obtains of Kalman filtering has filtered out the influence of random error, laser just There is relevance before and after the primary outcome measure of two-dimentional distance measuring sensor, be suitble to reduce noise with Kalman filtering, specifically Include:
S3.1: obtaining the original measurement value of m point in current predetermined angular region, is x1,x2,…,xm
S3.2: Kalman filtering, adjust automatically Kalman filtering parameter, filtered value are as follows: y are carried out1,y2,…,ym, card Kalman Filtering is completed;
S3.3: by the value y after Kalman filtering1,y2,…,ym, will be within the scope of 3 ° according to angle growth order Middle position yp, yp+1…yqWeight be set as w1, remaining is set as w with respect to the weight of the farther away value in center2, and w1And w2 Meet w1=2w2And w1+w2=1;
S3.4: each value in above-mentioned S1.3 is substituted into formula:
Obtain final output filter value y, weighted average filtering is completed.
Obtain the output valve (csv format) of 20 points within the scope of current 3 degree as shown in figure 4, it can be seen from Fig. 4 that without The model machine error of random error calibration is larger, and scatter plot is as shown in figure 5, data carry out Kalman filtering, filtered knot in Fig. 4 Fruit is as shown in fig. 6, comparison diagram 4 and Fig. 6, Kalman filtering front and back random error differ greatly, after Kalman filtering, at random Error is obviously reduced, under provide the comparison after initial data VS Kalman filtering as shown in fig. 7, dot be filtering before number, Cross point is the number after filtering, hence it is evident that is found out, data random error reduces after filtering, finally carries out data each in Fig. 6 Weighted average filtering, exports result after filtering are as follows: 510.560196.
Systematic error refers to that under identical measuring condition, duplicate measurements acquired results are always bigger than normal or less than normal, it then follows one Fixed rule.The dynamical surveying mode of laser two-dimensional distance measuring sensor model machine includes one-point measurement and panoramic scanning both of which. Wherein one-point measurement mode refers to that model machine motor does not turn, in the mode of the distance value of fixed position measurement fixed point;Panoramic scanning Mode refers to that model machine motor rotates, in the mode of the distance value of each point in fixed position measurement two-dimensional scanning face.Panoramic scanning Whether the difference of mode and one-point measurement mode just rotates in motor.Therefore, the calibration of systematic error is just according to above-mentioned two mould The principle of formula is split as two steps: 1 under static fixed point mode, demarcates systematic error;2 back calibration knot On fruit, offset of the motor speed to calibration result when increasing panoramic scanning;
Influence of the distance to error is analyzed and quantified to measure by static fixed-point system error calibration model, it is quiet by collecting State experimental data establishes nonlinear least-square regression model amendment model machine systematic error due to caused by measurement distance difference, tool Body includes:
S4.1: interval measurement and one group of data is saved in positive stroke, repeated k times, then interval measurement is simultaneously in revesal One group of data is saved, is repeated k times, 2k group full stroke data are saved, positive stroke is that ascending measurement, revesal are in range Have in range and arrive small measurement greatly, interval measurement is to carry out equidistant interval measurement, saves 8 to 12 seconds and is somebody's turn to do when data save The situation of change of data is in the section time to reduce error;
S4.2: to the exceptional value and zero rejecting in 2k group data, the availability of test data is analyzed, the exceptional value is Measured value above and below average value other than three times standard deviation, the availability of the analysis test data, including positive revesal repeat Whether degree passes through requirement: positive stroke measurment data and revesal measurement data being carried out variance analysis respectively, if significance test Pass through, then the multiplicity of positive revesal, if not significant, does not pass through requirement by requiring;Whether k measurement multiplicity, which passes through, is wanted It asks: the positive stroke of k group and k group revesal is subjected to variance analysis respectively, if significance test passes through, k measurement multiplicity By requiring, if not significant, do not pass through requirement;If availability of data does not pass through, weight after product or test method is improved Number newly is adopted, until availability of data passes through, continues following step;
S4.3: it is averaged, is put down after each measurement distance value x in every group of data is subtracted corresponding actual distance value Equal error y, every group of measurement distance x and error y is one-to-one relationship;
S4.4: being returned using nonlinear least-square, is intended the relationship between measurement distance value x and mean error y It closes, obtains the nonlinear polynomial model comprising measurement distance value and error y, obtain 2k model:
y1=a11x11+a12x12 2+a13x13 3+ ...+ε,
y2=a21x21+a22x22 2+a23x23 3+ ...+ε,
...
yM=aM1xM1+aM2xM2 2+aM3xM3 3+ ...+ε,
Wherein, M=2k, ε are residual error, a11, a12, a13...,a21,a22,a23...ak1, ak2, ak3... join for models fitting Number;
Above-mentioned 2k model is done into sum-average arithmetic, obtains a built-up pattern:
Experimental data is tested and saved to the static fixed-point system error calibration for carrying out laser two-dimensional distance measuring sensor, wherein altogether It carries out positive revesal experiment, data twice and saves as csv file;Data are read in into python, and excluding outlier, through analyzing number According to can be used, the partial data after arrangement is as shown in Figure 8, wherein measureddata is measurement value sensor, and truedata is true Real value, batch are that (which time experiment previous position represents to double figures experiment numbers, and latter position represents positive revesal, and 0 represents positive row Journey, 1 represents revesal);
Establish combined non-linearity least square model: four groups of data are fitted common nonlinear least-square respectively and return mould Type, four groups of fit equations are as follows:
y1=-2.2982x+0.0021x2-5.5126e-07x3+5.8717e-11x4+2810.1611;
y2=-0.9577x+0.0012x2-3.008e-07x3+3.4030e-11x4+2110.5527;
y3=-1.5984x+0.0016x2-4.2445e-07x3+4.6323e-11x4+2437.8659;
y4=-1.9634x+0.0019x2-4.9118e-07x3+5.2998e-11x4+2634.2918;
Aforementioned four model is made built-up pattern, final mask are as follows:
Y=-1.7044x+0.0017x2-4.4192e-07x3+4.8017e-11x4+2498.2179;
For models fitting figure as shown in figure 9, each point is initial data, curve is models fitting data.From figure, model Fitting effect is preferable;
According to model foundation calibration scale, calibration scale partial data is as shown in Figure 10, wherein first is classified as sensor output survey Magnitude, second is classified as calibration value.
The influence analyzed by static panorama systematic error peg model and quantify motor speed to error, it is quiet by collecting State panorama experimental data establishes nonlinear least-square regression model amendment model machine error due to caused by motor speed difference, tool Body includes:
S5.1:f adjustment model machine sweep speed carries out DATA REASONING and saves to form one group of number in each sweep speed The number of every group of DATA REASONING is determined according to, the number of adjustment model machine sweep speed, when each DATA REASONING, saves 60s to 70s, according to Secondary circulation carries out h times, forms h group data;
S5.2: in h group data exceptional value and zero reject, the availability of test data is analyzed wherein, in average value Measured value other than upper and lower three times standard deviation is referred to as exceptional value, analyzes test data availability are as follows: the data that will be tested each time Variance analysis (examining the similitude of several groups of data) is carried out respectively, if significance test passes through, multiplicity is repeatedly tested and passes through It is required that not passing through requirement if not significant;If availability of data does not pass through, adopted again after improving product or experimental method Number continues following step until availability of data passes through;
S5.3: it is averaged, is put down after subtracting corresponding actual distance value to each measurement distance value in every group of data Equal error e, every group of motor momentary rate p and error e is one-to-one relationship;
S5.4: being returned using nonlinear least-square, is carried out to the relationship between motor momentary rate p and mean error e Fitting obtains the nonlinear polynomial model comprising measurement distance value and error about motor speed, obtains k specific moulds Type:
e1=b11p1+b12p1 2+b13p1 3+…+ε,
e2=b21p2+b22p2 2+b23p2 3+…+ε,
...
ek=bk1pk+bk2pk 2+bk3pk 3+…+ε,
Wherein, ε is residual error, b11, b12, b13...,b21,b22,b23...bk1, bk2, bk3... it is model fitting parameter;
Above-mentioned k model is done into sum-average arithmetic, obtains a built-up pattern:
Data acquisition and pretreatment: it carries out the static panorama systematic error calibration experiment of laser two-dimensional distance measuring sensor and protects Experimental data is deposited, wherein being tested three times altogether, data save as csv file;Data are read in into python, and rejecting abnormalities Value.Available through analysis data, the partial data after arrangement is as shown in figure 11, wherein speed is sensor motor revolving speed, error For measurement value sensor error, batch is experiment numbers;
Establish combined non-linearity least square model: three groups of data are fitted common nonlinear least-square respectively and return mould Type, three groups of fit equations are as follows:
Above three model is made built-up pattern, final mask are as follows:
E=4.0225p+0.0739p2+0.00053p3+83.2652
Models fitting figure is as shown in figure 12, and each point is initial data, and curve is models fitting data, from figure, mould Type fitting effect is preferable, output valve (having been subjected to static fixed point calibration) each for sensor, in addition above-mentioned final mask calculates E value out is exported as final calibration value.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention It encloses without being limited thereto.Those skilled in the art's made equivalent substitute or transformation on the basis of the present invention, in the present invention Protection scope within.Protection scope of the present invention is subject to claims.

Claims (8)

1. a kind of scaling method of laser two-dimensional distance measuring sensor, it is characterised in that: the following steps are included:
When motor drives code-disc uniform rotation, angle value calibration is carried out to each tooth of code-disc;
It is uniformly got ready between two adjacent teeth, calculates to obtain in real time and arbitrarily be demarcated corresponding to angle between two neighboring tooth Point;
The measurement point that is at the uniform velocity formed in predetermined angular of laser two-dimensional distance measuring sensor is obtained, and obtains each measurement point to sharp The measured value of distance between light two dimension distance measuring sensor is combined pair by Kalman filtering algorithm and weighted average filtering algorithm This series of measured values reduces noise;
Analyzed by static fixed-point system error calibration model and quantify to measure influence of the distance to error, and correct model machine by The systematic error caused by measurement distance is different;
The influence analyzed by static panorama systematic error peg model and quantify motor speed to error, and correct model machine by The error caused by motor speed is different.
2. the scaling method of laser two-dimensional distance measuring sensor as described in claim 1, which is characterized in that described to be driven in motor In the case of code-disc uniform rotation, angle value calibration is carried out to each tooth of code-disc, is specifically included:
S1.1: when obtaining the motor and driving the code-disc at the uniform velocity rotate n to enclose, by the time of each tooth of m tooth on code-disc T, the former data that will acquire are expressed as matrix form are as follows:Wherein, each behavior motor of matrix turns One circle code-disc record time, matrix it is each be classified as code-disc turn different circles when, by the time of the same tooth;
S1.2: each column j of matrix (1) is averaged:One train value of gained: t1,t2,…,tm, i.e., For calibrated code-disc angle value.
3. the scaling method of laser two-dimensional distance measuring sensor as described in claim 1, which is characterized in that described to adjacent two It is uniformly got ready between a tooth, calculates to obtain in real time and arbitrarily demarcate point corresponding to angle between two neighboring tooth, specifically include:
S2.1: the angle value for choosing two continuous tooth position calibration of code-disc is respectively q1,q2, wherein q1<q2, in q1And q2Between beat M point s1,s2,…,sm, in q1And q2Between choose angle p, it is assumed that the corresponding point in the position of angle p is sx, then according to probability public affairs Formula hasThe corresponding point in the position that can obtain angle p of solution is sx, the wherein value of x are as follows:It is complete Angled real-time calibration.
4. the scaling method of laser two-dimensional distance measuring sensor as described in claim 1, which is characterized in that the acquisition laser two The measurement point that dimension distance measuring sensor is at the uniform velocity formed in predetermined angular range, and each measurement point is obtained to laser two-dimensional ranging The measured value of distance between sensor is combined by Kalman filtering algorithm and weighted average filtering algorithm to a series of this survey Magnitude reduces noise, specifically includes:
S3.1: obtaining the original measurement value of m point in current predetermined angular region, is x1,x2,…,xm
S3.2: Kalman filtering, adjust automatically Kalman filtering parameter, filtered value are as follows: y are carried out1,y2,…,ym, Kalman Filtering is completed;
S3.3: by the value y after Kalman filtering1,y2,…,ym, according to angle growth order, within the scope of 3 ° Between position yp, yp+1…yqWeight be set as w1, remaining is set as w with respect to the weight of the farther away value in center2, and w1And w2Meet w1=2w2And w1+w2=1;
S3.4: each value in above-mentioned S1.3 is substituted into formula:
It obtains Final output filter value y, weighted average filtering are completed.
5. the scaling method of laser two-dimensional distance measuring sensor as described in claim 1, which is characterized in that described fixed by static state Dot system error calibration model is analyzed and quantifies to measure influence of the distance to error, and corrects model machine since measurement distance is different Caused systematic error, specifically includes:
S4.1: interval measurement and one group of data is saved in positive stroke, repeated k times, then interval measurement and saved in revesal One group of data repeats k times, saves 2k group full stroke data;
S4.2: to the exceptional value and zero rejecting in 2k group data, the availability of test data is analyzed;
S4.3: being averaged after each measurement distance value x in every group of data is subtracted corresponding actual distance value, obtains average miss Poor y;
S4.4: being returned using nonlinear least-square, is fitted, is obtained to the relationship between measurement distance value x and mean error y The nonlinear polynomial model comprising measurement distance value and error y is obtained, 2k model is obtained:
y1=a11x11+a12x12 2+a13x13 3+ ...+ε,
Y2=a21x21+a22x22 2+a23x23 3+ ...+ε,
...
yM=aM1xM1+aM2xM2 2+aM3xM3 3+ ...+ε,
Wherein, m=2k, ε are residual error, a11, a12, a13...,a21,a22,a23...ak1, ak2, ak3... it is model fitting parameter;
Above-mentioned 2k model is done into sum-average arithmetic, obtains a built-up pattern:
6. the scaling method of laser two-dimensional distance measuring sensor as described in claim 1, which is characterized in that described by static complete The influence that scape systematic error peg model is analyzed and quantifies motor speed to error, and model machine is corrected due to motor speed difference Caused error, specifically includes:
S5.1:f adjustment model machine sweep speed carries out DATA REASONING and saves to form one group of data in each sweep speed, Progress h times is circuited sequentially, h group data are formed;
S5.2: to the exceptional value and zero rejecting in h group data, the availability of test data is analyzed;
S5.3: being averaged after subtracting corresponding actual distance value to each measurement distance value in every group of data, obtains average miss Poor e;
S5.4: being returned using nonlinear least-square, be fitted to the relationship between motor momentary rate p and mean error e, The nonlinear polynomial model comprising measurement distance value and error about motor speed is obtained, k specific models are obtained:
e1=b11p1+b12p1 2+b13p1 3+…+ε,
e2=b21p2+b22p2 2+b23p2 3+…+ε,
...
ek=bk1pk+bk2pk 2+bk3pk 3+…+ε,
Wherein, ε is residual error, b11, b12, b13...,b21,b22,b23...bk1, bk2, bk3... it is model fitting parameter;
Above-mentioned k model is done into sum-average arithmetic, obtains a built-up pattern:
7. the scaling method of laser two-dimensional distance measuring sensor as claimed in claim 5, which is characterized in that in the S4.2, The exceptional value is the measured value above and below average value other than three times standard deviation.
8. the scaling method of laser two-dimensional distance measuring sensor as claimed in claim 5, which is characterized in that in the S4.2, The availability of the analysis test data, including positive stroke measurment data and revesal measurement data are subjected to variance point respectively Analysis, if significance test passes through, the multiplicity of positive revesal, if not significant, does not pass through requirement by requiring;Just by k group Stroke and k group revesal carry out variance analysis respectively, if significance test passes through, k experiment multiplicity, which passes through, to be required, if It is not significant, then do not pass through requirement.
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