CN109975677A - A kind of yarn detection device of motor stator - Google Patents
A kind of yarn detection device of motor stator Download PDFInfo
- Publication number
- CN109975677A CN109975677A CN201910332315.9A CN201910332315A CN109975677A CN 109975677 A CN109975677 A CN 109975677A CN 201910332315 A CN201910332315 A CN 201910332315A CN 109975677 A CN109975677 A CN 109975677A
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- plate
- cylinder
- wallboard
- fixture
- jacking
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Links
- 238000001514 detection method Methods 0.000 title claims abstract description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052802 copper Inorganic materials 0.000 claims abstract description 17
- 239000010949 copper Substances 0.000 claims abstract description 17
- 238000009413 insulation Methods 0.000 claims description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000741 silica gel Substances 0.000 claims description 8
- 229910002027 silica gel Inorganic materials 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000013011 mating Effects 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/18—Subjecting similar articles in turn to test, e.g. go/no-go tests in mass production
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
Abstract
The invention discloses a kind of yarn detection devices of motor stator, the present invention relates to the technical fields of motor production detection, the yarn detection device of especially a kind of motor stator, benefit of the invention: the present invention uses pressure tester, clamp system, first fastening mechanism, second fastening mechanism, insulate jacking block, the mating reaction of copper sheet, whether the enameled wire that the realization present apparatus can automatically detect stator damages, prompt is issued when the damage of the enameled wire of stator, to reject inferior goods, substantially increase detection efficiency and detection accuracy, the personal safety of staff is also ensured simultaneously.
Description
Technical field
The present invention relates to the technical field of motor production detection, the yarn detection devices of especially a kind of motor stator.
Background technique
Small machine is mainly made of stator and rotor, and wherein stator is easy to keep enameled wire impaired in process of production, so that
Short circuit occurs when small machine uses, damages equipment, to generate security risk, therefore the stator of small machine needs pair after manufacture
It carries out yarn detection, and the inferior goods of enameled wire damage are rejected, guarantee product quality.
Existing yarn detection generally uses artificial detection, but manual detection efficiency is low, and detection accuracy is low, and is examining
There are certain risk during surveying, therefore artificial detection is not able to satisfy large batch of detection demand.Currently, being badly in need of in the market
A kind of yarn detection device of motor stator.
Summary of the invention
The object of the invention is that providing a kind of yarn detection device of motor stator to solve the above-mentioned problems.
A kind of yarn detection device of motor stator, including bottom plate, assembly line, falsework, lifting body, clamp system,
First wallboard, the second wallboard, which is characterized in that be sequentially installed between first wallboard and the second wallboard horizontally disposed
Bottom plate, platen and top plate, the bottom plate are mounted on falsework, and assembly line is arranged on bottom plate, jack is arranged between assembly line
Structure, the platen are provided with square hole, and clamp system is installed on platen, and clamp system includes the first driving member and the second driving member, institute
The first driving member and the second driving member stated include fixed plate, slide plate, clamping cylinder, and clamping cylinder output end is provided with cunning
Plate, slide plate are slidably connected with fixed plate, and fixed plate is mounted on platen, and second driving member is symmetrically set with the first driving member
It sets, the slide plate of first driving member is additionally provided with the first fixture, and the slide plate of second driving member is provided with the second fixture, institute
It states the second fixture and is provided with notch, the first wallboard and the second wallboard are also separately installed with the first fastening mechanism, the second fastening mechanism, institute
Stating the first fastening mechanism includes the first cylinder, and the first cylinder is mounted on the first wallboard, and the first cylinder output is provided with first
Push plate, first push plate are fixedly connected with the first circle pier, connecting plate are additionally provided in the first push plate, and the connecting plate is fixed to be connected
Insulation jacking block is connect, second wallboard installs the second cylinder, and the second fastening mechanism includes the second cylinder, the second wallboard installation
Second cylinder, the second cylinder output are provided with the second push plate, and second push plate is fixedly connected with the second circle pier, the top plate
Positioning plate is installed, the top plate is also equipped with insulation board, and copper sheet is posted in one side surface of insulation board close to insulation jacking block, insulate
Plate is adapted with insulation jacking block, and pressure tester is equipped on top plate, and pressure tester and copper sheet are electrically connected.
Preferably, the first fixture and the second fixture are U-shaped and be adapted.
Preferably, the lifting body includes jacking pedestal and jacking cylinder, and the jacking cylinder and bottom plate, which are fixed, to be connected
It connects, jacking cylinder output end passes through bottom plate and is fixedly connected with connection jacking pedestal, and the jacking pedestal is provided with vertical limit
The top of guide rod, the limit guide rod is fixedly connected with jacking pedestal, and the limit guide rod passes through bottom plate and the two is slidably connected.
Preferably, the first circle pier and the second circle pier are made of electric silica gel, in the first fixture and the second fixture
Fill electric silica gel in portion.
Preferably, the bottom end of the positioning plate is provided with locating slot.
Preferably, the pressure tester is produced by Hangzhou Wei Ge Electronic Science and Technology Co., Ltd., and concrete model is
VG2672D type.
The positive effect of the present invention is as follows:
The present invention is using pressure tester, clamp system, the first fastening mechanism, the second fastening mechanism, insulation jacking block, copper sheet
Mating reaction, realize that the present apparatus can automatically detect the enameled wire of stator and whether damage, sent out when the damage of the enameled wire of stator
It prompts out, to reject inferior goods, substantially increases detection efficiency and detection accuracy, while also ensuring the person peace of staff
Entirely.
Detailed description of the invention
Fig. 1 is main view of the invention.
Fig. 2 is partial structural diagram of the invention.
Fig. 3 is clamp system and platen attachment structure schematic diagram.
Fig. 4 is fixed plate structure schematic diagram.
In figure: 001, bottom plate, 002, assembly line, 003, falsework, 004, lifting body 041, jacking pedestal, 042, jacking
Cylinder, 043, limit guide rod, 005, clamp system, the 051, first driving member, the 052, second driving member, 053, fixed plate, 054,
Slide plate, 055 clamping cylinder, the 056, first fixture, the 057, second fixture, the 006, first wallboard, the 007, second wallboard, 008, first
Fastening mechanism, the 081, first cylinder, the 082, first push plate, the 083, first circle pier, the 009, second fastening mechanism, the 091, second gas
Cylinder, the 092, second push plate, the 093, second circle pier, 010, connecting plate, 011, insulation jacking block, 012, top plate, 013, insulation board, 014,
Copper sheet, 015, pressure tester, 016, platen, 017, square hole, 018, notch, 019, positioning plate, 020, locating slot.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
It please refers to shown in Fig. 1-4, a kind of yarn detection device of motor stator, including bottom plate 001, assembly line 002, work
Frame 003, lifting body 004, clamp system 005, the first wallboard 006, the second wallboard 007, first wallboard 006 and second
Horizontally disposed bottom plate 001, platen 016 and top plate 012 are sequentially installed between wallboard 007, the bottom plate 001 is mounted on work
Assembly line 002, pallet and stator is arranged on frame 003, on bottom plate 001 to transport using assembly line 002, is arranged between assembly line 002
Lifting body 004, the platen 016 are provided with square hole 017, and the size of square hole 017 and the size of pallet and stator match, platen
Clamp system 005 is installed on 016, uses two groups of clamp systems 005 in the present embodiment, clamp system 005 includes the first transmission
Part 051 and the second driving member 052, first driving member 051 and the second driving member 052 include fixed plate 053, slide plate
054, clamping cylinder 055,055 output end of clamping cylinder are provided with slide plate 054, and slide plate 054 is slidably connected with fixed plate 053, Gu
Fixed board 053 is mounted on platen 016, and second driving member 052 and the first driving member 051 are symmetrical arranged, first transmission
The slide plate 054 of part 051 is additionally provided with the first fixture 056, and the slide plate 054 of second driving member 052 is provided with the second fixture
057, second fixture 057 is provided with notch 018, and the notch 018 is used to release the wiring of stator, the first wallboard 006 and the
Two wallboards 007 are also separately installed with the first fastening mechanism 008, the second fastening mechanism 009, and first fastening mechanism 008 includes
First cylinder 081, the first cylinder 081 are mounted on the first wallboard 006, and 081 output end of the first cylinder is provided with the first push plate
082, first push plate 082 is fixedly connected with the first circle pier 083, is additionally provided with connecting plate 010 in the first push plate 082, described
Connecting plate 010 is fixedly connected with insulation jacking block 011, and second wallboard 007 installs the second cylinder 091, the second fastening mechanism 009 packet
Containing the second cylinder 091, second wallboard 007 installs the second cylinder 091, and 091 output end of the second cylinder is provided with the second push plate
092, second push plate 092 is fixedly connected with the second circle pier 093, and the first cylinder 081 and the second cylinder 091 drive first respectively
Push plate 082 and the second push plate 092 so that the first circle pier 083 and the second circle pier 093 synchronize move inward until block stator, institute
It states top plate 012 and is also equipped with insulation board 013, copper sheet 014 is posted in 013 1 side surface of insulation board close to insulation jacking block 011, insulate
Plate 013 is adapted with insulation jacking block 011, and when the first cylinder jacking 081, the first cylinder 081 drives insulation jacking block 011, top plate
Pressure tester 015 is installed, the concrete model of the pressure tester 015 is VG2672D type, pressure tester on 012
015 is manufactured by Hangzhou Wei Ge Electronic Science and Technology Co., Ltd., and pressure tester 015 and copper sheet 014 are electrically connected, pressure tester
015 can generate high-tension current, and high-tension current flows to copper sheet 014, and the back side of copper sheet 014 connects insulation board 013, copper sheet 014
Front is equipped with insulation jacking block 011, i.e., in not set wiring, after copper sheet 014 is powered, the present apparatus is not charged, when stator wiring connects
When contacting copper sheet 014, high-tension current flows to the enameled wire of stator.
As a kind of technical optimization scheme of the invention, the first fixture 056 and the second fixture 057 are U-shaped and be adapted,
When 055 synchronization of jacking up of clamping cylinder of the first driving member 051 and the second driving member 052, clamping cylinder 055 drives the first fixture
056 and second fixture 057 be closed, stator is fixed between the first fixture 055 and the second fixture 056.
As a kind of technical optimization scheme of the invention, the lifting body 004 includes jacking pedestal 041 and jacking gas
Cylinder 042, the jacking cylinder 041 are fixedly connected with bottom plate 001, and 042 output end of jacking cylinder passes through bottom plate 001 and jacking pedestal
041 is fixedly connected, and the jacking pedestal 041 is provided with vertical limit guide rod 043, the top and top of the limit guide rod 043
It rises pedestal 041 to be fixedly connected, the limit guide rod 043 passes through bottom plate 001 and the two is slidably connected, on the jacking pedestal 041
Placement tray and stator drive jacking pedestal 041 to move up by jacking cylinder 042, jack the pallet on pedestal 041 and determine
Son, which synchronizes, to move up, and pallet and stator pass through the square hole 017 of platen 016.
As a kind of technical optimization scheme of the invention, the first circle pier 083 and the second circle pier 093 use conductive silicon
Glue is made, and fills electric silica gel inside the first fixture 056 and the second fixture 057, and the electric silica gel is soft, and rapid wear is not fixed
Sub- enameled wire.
As a kind of technical optimization scheme of the invention, the bottom end of the positioning plate 019 is provided with locating slot 020, positioning
Slot 020 matches with stator, can further improve the positioning action of stator, and protects stator in jacking, prevent by
In jacking fast speed, stator is caused to fall off from pallet.
Embodiment
It please refers to shown in Fig. 1-4, the present apparatus is used to carry out yarn detection to stator, and stator is after producing, stator paint
Envelope curve can extend the both ends of stator, and stator interior is hollow.
The present apparatus when in use, when assembly line 002 transports pallet and stator to lifting body 004, passes through jacking gas
Cylinder 042 drives jacking pedestal 041 to move up, and the pallet and stator jacked on pedestal 041 moves up simultaneously, pallet and stator
Across the square hole 017 of platen, until stator is caught in the locating slot 020 of positioning plate 019；
055 synchronization of jacking up of clamping cylinder of the first driving member 051 and the second driving member 052 of clamp system 005, so that folder
The slide plate 054 of 055 output end of tight cylinder is mobile, to drive the first fixture 056 and the second fixture 057 so that the first fixture 056
The outside of the stator enamelled wire to extend out is clamped with the second fixture 057, is filled inside the first fixture 056 and the second fixture 057
By soft electric silica gel, electric silica gel can sufficiently wrap the stator enamelled wire to extend out and not wear stator paint
Envelope curve, stator wiring extend to insulation jacking block 011 and copper sheet 014 across the notch 018 of the second fixture 057；
First cylinder 081 of the first fastening mechanism 008 and the second cylinder 091 of the second fastening mechanism 009 jack simultaneously, make
The second push plate 092 for obtaining 091 output end of the first push plate 082 and the second cylinder of 081 output end of the first cylinder is mobile simultaneously, thus
The first circle pier 083 and the second circle pier 093 are driven, the first circle pier 083 and the second circle pier 093 are inserted into the both ends of stator respectively so that
First circle pier 083 and the second circle pier 093 sufficiently wrap the inside of the stator enamelled wire to extend out respectively, in the first push plate
While 082 movement, the connecting plate 010 connecting with the first push plate 082 is moved together, the insulation jacking block 011 that connecting plate 010 connects
Synchronizing moving, insulation jacking block 011 pushes down stator wiring, so that stator wiring comes into full contact with copper sheet 014；
Pressure tester 015 starts, and high-tension current is delivered to by pressure tester 015 by copper sheet 014 and stator wiring
Stator enamelled wire if stator enamelled wire is impaired, causes stator to leak electricity in the detection process, and leakage current is more than resistance test instrument 015
When the setting value of setting, 015 cutoff high electric current of pressure tester is simultaneously emitted by alarm signal, prompts staff's stator
For unqualified product to be repaired, leak electricity so that it is determined that enameled wire is impaired；If stator enamelled wire is undamaged, stator will not leak electricity, leakage
Electric current does not exceed the setting value electric current of the setting of resistance test instrument 015, and pressure tester 015 will not send a warning, thus
Determine that enameled wire is undamaged.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (5)
1. a kind of yarn detection device of motor stator, including bottom plate (001), assembly line (002), falsework (003), jack
Structure (004), clamp system (005), the first wallboard (006), the second wallboard (007), which is characterized in that first wallboard
(006) horizontally disposed bottom plate (001), platen (016) and top plate (012), institute are sequentially installed between the second wallboard (007)
It states bottom plate (001) to be mounted on falsework (003), assembly line (002) is set on bottom plate (001), assembly line is arranged between (002)
Lifting body (004), the platen (016) are provided with square hole (017), install clamp system (005) on platen (016), clamping machine
Structure (005) includes the first driving member (051) and the second driving member (052), first driving member (051) and the second driving member
It (052) include fixed plate (053), slide plate (054), clamping cylinder (055), clamping cylinder (055) output end is provided with slide plate
(054), slide plate (054) is slidably connected with fixed plate (053), and fixed plate (053) is mounted on platen (016), and described second passes
Moving part (052) and the first driving member (051) are symmetrical arranged, and the slide plate (054) of first driving member (051) is additionally provided with first
The slide plate (054) of fixture (056), second driving member (052) is provided with the second fixture (057), second fixture (057)
It is provided with notch (018), the first wallboard (006) and the second wallboard (007) are also separately installed with the first fastening mechanism (008), second
Fastening mechanism (009), first fastening mechanism (008) include the first cylinder (081), and the first cylinder (081) is mounted on first
On wallboard (006), the first cylinder (081) output end is provided with the first push plate (082), and first push plate (082) is fixedly connected
There is the first circle pier (083), is additionally provided with connecting plate (010) in the first push plate (082), the connecting plate (010) is fixedly connected absolutely
Edge jacking block (011), second wallboard (007) install the second cylinder (091), and the second fastening mechanism (009) includes the second cylinder
(091), the second wallboard (007) installation the second cylinder (091), the second cylinder (091) output end are provided with the second push plate
(092), second push plate (092) is fixedly connected with the second circle pier (093), and the top plate (012) is equipped with positioning plate
(019), the top plate (012) is also equipped with insulation board (013), close to (013) one side surface of insulation board of insulation jacking block (011)
It posts copper sheet (014), insulation board (013) is adapted with insulation jacking block (011), and top plate is equipped with pressure tester on (012)
(015), pressure tester (015) and copper sheet (014) are electrically connected.
2. a kind of yarn detection device of motor stator according to claim 1, it is characterised in that: the first fixture (056)
It is U-shaped with the second fixture (057) and be adapted.
3. a kind of yarn detection device of motor stator according to claim 1, it is characterised in that: the lifting body
(004) it is fixedly connected, pushes up with bottom plate (001) comprising jacking pedestal (041) and jacking cylinder (042), the jacking cylinder (041)
It rises cylinder (042) output end and is fixedly connected across bottom plate (001) with jacking pedestal (041), the jacking pedestal (041) is provided with
The top of vertical limit guide rod (043), limit guide rod (043) is fixedly connected with jacking pedestal (041), and the limit is led
Bar (043) passes through bottom plate (001) and the two is slidably connected.
4. a kind of yarn detection device of motor stator according to claim 1, it is characterised in that: the first circle pier
(083) it is made with the second circle pier (093) of electric silica gel, filling is conductive inside the first fixture (056) and the second fixture (057)
Silica gel.
5. a kind of yarn detection device of motor stator according to claim 1, it is characterised in that: the positioning plate
(019) bottom end is provided with locating slot (020).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332315.9A CN109975677B (en) | 2019-04-24 | 2019-04-24 | Wire detection device of motor stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332315.9A CN109975677B (en) | 2019-04-24 | 2019-04-24 | Wire detection device of motor stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109975677A true CN109975677A (en) | 2019-07-05 |
| CN109975677B CN109975677B (en) | 2024-02-23 |
Family
ID=67085925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910332315.9A Active CN109975677B (en) | 2019-04-24 | 2019-04-24 | Wire detection device of motor stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109975677B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111398808A (en) * | 2019-12-31 | 2020-07-10 | 金华市捷欣智能科技有限公司 | Motor stator performance detection device |
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| CN111398808A (en) * | 2019-12-31 | 2020-07-10 | 金华市捷欣智能科技有限公司 | Motor stator performance detection device |
| CN111398808B (en) * | 2019-12-31 | 2022-02-22 | 金华市捷欣智能科技有限公司 | Motor stator performance detection device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109975677B (en) | 2024-02-23 |
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