CN109962519A - A kind of DC charging system of portable charger - Google Patents

A kind of DC charging system of portable charger Download PDF

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Publication number
CN109962519A
CN109962519A CN201910286164.8A CN201910286164A CN109962519A CN 109962519 A CN109962519 A CN 109962519A CN 201910286164 A CN201910286164 A CN 201910286164A CN 109962519 A CN109962519 A CN 109962519A
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China
Prior art keywords
circuit
connects
bridge
cathode
pfc
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CN201910286164.8A
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Chinese (zh)
Inventor
金永辉
赵丹君
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Huasheng New Energy Technology (shenzhen) Co Ltd
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Huasheng New Energy Technology (shenzhen) Co Ltd
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Priority to CN201910286164.8A priority Critical patent/CN109962519A/en
Publication of CN109962519A publication Critical patent/CN109962519A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0047Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with monitoring or indicating devices or circuits
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Rectifiers (AREA)
  • Dc-Dc Converters (AREA)

Abstract

The invention discloses a kind of DC charging systems of portable charger, including DSP governor circuit, active PFC correcting circuit, DCDC full-bridge phase-shifting resonance soft switch circuit, single phase ac input connects EMC input filter circuit through input insurance, by EMC input filter circuit, EMC input filter circuit order commutating phase and soft starting circuit, then it is connected to source PFC correcting circuit, active PFC correcting circuit connects DCDC full-bridge phase-shifting resonance soft switch circuit, DCDC full-bridge phase-shifting resonance circuit connects bridge rectifier through main transformer, it is followed by output filter circuit, output filter circuit is exported the anti-circuit that fills and connects output control circuit then direct current output.It uses the charging for making electric vehicle be especially electronic logistic car after the present invention more convenient, and makes the volume of portable charger smaller due to using total solution, weight is lighter, and cost is lower.

Description

A kind of DC charging system of portable charger
Technical field
The invention belongs to electric vehicle charging equipment technical field more particularly to a kind of DC charging systems of portable charger System.
Background technique
With the rapid development of New-energy electric vehicle, the substantial increase of the sales volume of New-energy electric vehicle, electronic vapour The charging problems of vehicle become increasingly conspicuous.
Since current charging pile quantity is few, charging place is fixed, and charging increases income service charge.When have electric car because surplus Remaining not enough power supply can not rush to the case where charging pile is charged.And the electronic logistic car itself produced at present is without OBC, it must It must be charged using direct current stake, it is very big, immovable etc. that user buys large-sized DC charging pile somewhat expensive, occupied space, causes Electric vehicle is especially electronic logistic car charging and is restricted.Few single phase ac 220V inputs currently on the market, 200V-700V The portable charging apparatus of direct current output.Even if having this portable charging apparatus is also to use common DC charging module again With one specially monitoring module and display unit etc. piece together.At high cost in this way, volume is big, than cumbersome.
Summary of the invention
The purpose of the present invention is to provide a kind of DC charging systems of portable charger, are asked with solving above-mentioned technology Topic.
To achieve the above object the invention adopts the following technical scheme:
A kind of DC charging system of portable charger, including DSP governor circuit, active PFC correcting circuit, DCDC full-bridge move Phase resonance soft switch circuit, single phase ac input connects EMC input filter circuit through input insurance, by EMC input filter circuit, EMC input filter circuit order commutating phase and soft starting circuit, are then connected to source PFC correcting circuit, and active PFC correcting circuit connects DCDC full-bridge phase-shifting resonance soft switch circuit, DCDC full-bridge phase-shifting resonance circuit connect bridge rectifier through main transformer, are followed by Output filter circuit, output filter circuit are exported the anti-circuit that fills and connect output control circuit then direct current output.
As a further solution of the present invention, further include auxiliary supply transformer, provide accessory power supply for complete machine.
It as a further solution of the present invention, further include CAN communication circuit, for being communicated with the BMS of electric vehicle.
As a further solution of the present invention, DSP governor circuit uses TMS320F28034PZA/LQFP master control DSP core Piece, display part is by the way of 3 LED lights and 3 numeral methods.
As a further solution of the present invention, exchange input wires terminal L connects varistor YM1, the one end YM3 through insuring F1 And the one end X capacitor CX2, the one end Y capacitance CY1 and the end input filter inductance L2-2;Exchange input wires terminal N connects varistor The YM1 other end, the one end YM2 and the X capacitor other end, the one end Y capacitance CY2 and the end input filter inductance L2-1;Varistor YM2, The YM3 other end is grounded through discharge tube PQT1, varistor YM1, YM2, YM3 and discharge tube PQT1 composition input lightning protection circuit;Y electricity Hold CY1, CY2 other end ground connection;Connecting terminal J7 is ground terminal;Exchange the one of input filter inductance L2-3 termination X capacitor CX3 End, one end of Y capacitance CY6 and whole wave bridge ac input end D1-1, D1-3;It exchanges input filter inductance L2-4 and terminates X capacitor CX3 The other end, one end of Y capacitance CY5 and whole wave bridge ac input end D2-1, D2-3;Y capacitance CY5, CY6 other end ground connection;X electricity Hold CX2, CX3, Y capacitance CY1, YC2, CY5, CY6 and input filter inductance L2 composition input EMI filter circuit;Rectifier bridge D1-4 It meets rectifier bridge D2-4 and connects the one end high-frequency filter capacitor C2 as rectification output REC+;Rectifier bridge D1-2 meets rectifier bridge D2-2 and connects high frequency filter The wave capacitor C2 other end is rectification output REC-;
Rectification output REC+ is followed by one end of PFC inductance L1 through input relay K1 and soft start resistance RR1, RR2;PFC inductance Another termination PFC switching tube Q1, Q2 drain electrode and rectifying tube D3 anode, the cathode of D3 meets PFC bus filter capacitor C16, The anode of C17, C18, this point are that PFC exports bus anode, that is, BUS+;REC- is through PFC sample resistance RF1, RF2 for rectification output, RF3 is followed by the source electrode of PFC switching tube Q1, Q2, and connects the cathode of PFC bus filter capacitor C16, C17, C18, this point is that PFC is defeated Bus cathode, that is, BUS- out;The gate driving of PFC switching tube Q1, Q2 provides by Single-phase PFC special correcting circuit chip I R1150IS, Control;PFC inductance L1 opens sample pipe Q1, Q2, rectifying tube D3, bus filter capacitor C16, C17, C18 and sample resistance RF1, RF2, The composition Single-Phase Active Power Factor Correction Circuit such as driving circuit of RF3 and IR1150IS chip composition;
PFC bus BUS+ connects full-bridge phase shifting switching tube Q5, Q6 drain electrode and clamper tube D13 cathode;Full-bridge phase shifting switching tube Q5 source electrode Switching tube Q7 drain electrode is connect, while full-bridge phase shifting switching tube Q5 source electrode connects the DCDC transformation end main transformer TR4-1 through resonant inductance L6, The end main transformer TR4-1 also connects clamper tube D13 anode and clamper tube D17 cathode simultaneously;DCDC converts the end main transformer TR4-2 warp Resonant capacitance C50, C51 connect full-bridge phase shifting switching tube Q8 drain electrode and full-bridge phase shifting switching tube Q6 source electrode;PFC bus BUS- connects full-bridge Phase switcher pipe Q7, Q8 source electrode and clamper tube D17 anode;The gate driving of full-bridge phase shifting switching tube Q5-Q8 is by DSP main control chip It is controlled through isolation circuit;Switching tube Q5-Q8 and resonant inductance L6, resonant capacitance C50, C51, clamper tube D13, D17, main transformer pressure Device TR4 and full-bridge phase-shifting resonance soft switch circuit is collectively constituted by the driving signal that DSP main control chip is generated through isolation circuit;
DCDC converts main transformer TR4-3 termination bridge rectifier pipe D8 anode and D14 cathode;Bridge rectifier pipe D8 cathode connects bridge-type Rectifying tube D9 cathode, D8 cathode and D9 cathode are meeting output filter capacitor C52, C53, C48 just through output inductor L7 respectively Pole, this point are direct current output bus anode VCAP;DCDC converts main transformer TR4-4 termination bridge rectifier pipe D9 anode and D15 Cathode;Bridge rectifier pipe D14 anode connects bridge rectifier pipe D15 anode, and D14 anode and D15 anode are through exporting current sampling resistor RF5, RF6 connect the cathode of output filter capacitor C43, C44, C155 respectively, this point is direct current output bus cathode GCAP;Output filter The cathode of wave capacitor C52 connects the cathode of C53, cathode and the C43 anode of C148, the anode of C44, the anode of C155 simultaneously;
Direct current output bus anode VCAP connects the end output common mode inductance L8-2 through blocking diode D10, while connecing High frequency filter electricity Hold one end of C109, C125;Direct current output bus cathode GCAP connects the end output common mode inductance L8-1, while connecing high-frequency filter capacitor The other end of C109, C125 and one end of Y capacitance CY3;The output common mode end inductance L8-3 is connecing direct current output just through export insurance F2 Pole connecting terminal J6, while the end output common mode inductance L8-3 also connects one end of high-frequency filter capacitor C46, direct current output positive terminal Terminal J6 also connects one end of Y capacitance CY10;Output common mode inductance L8-4 terminates direct current output negative terminal J5, exports simultaneously The end common mode inductance L8-4 also connects the other end of high-frequency filter capacitor C46 and one end of Y capacitance CY12;Y capacitance CY13, CY3, The other end of CY12, CY10 are grounded.
Compared with prior art, the invention has the following advantages that
1, the input of DC charging system is single phase ac 220V input, and AC input current can be selected according to live distribution situation 16A or 32A.This is designed so that common civilian electricity is also chargeable.
2. the present invention is removable, charge convenient, flexible.
3. DC charging system uses total solution, DC charging inside modules dsp chip not only realizes that DCDC is complete Bridge mapping function, LED digital display function, and can also be communicated with the BMS of electric vehicle, realize the charge function of DC charging module. It no longer needs to add additional monitor board, display board etc..
4. volume is smaller, and weight is lighter due to making the cost of portable charger lower using total solution.
Detailed description of the invention
Fig. 1 is DC charging system schematic block circuit diagram of the present invention;
Fig. 2 is present invention exchange input and rectifying part circuit diagram;
Fig. 3 is PFC active power factor correction partial circuit diagram of the present invention;
Fig. 4 is DCDC full-bridge phase-shifting resonance Sofe Switch partial circuit diagram of the present invention;
Fig. 5 is that present invention output counnter attack fills partial circuit diagram;
Fig. 6 is DSP main control chip functional block diagram of the present invention.
Specific embodiment
The present invention is further elaborated in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, a kind of DC charging system of portable charger, including DSP governor circuit, active PFC correction Circuit, DCDC full-bridge phase-shifting resonance soft switch circuit, single phase ac input connect EMC input filter circuit through input insurance, by EMC input filter circuit, EMC input filter circuit order commutating phase and soft starting circuit, are then connected to source PFC correcting circuit, Active PFC correcting circuit connects DCDC full-bridge phase-shifting resonance soft switch circuit, and DCDC full-bridge phase-shifting resonance circuit connects through main transformer Bridge rectifier, is followed by output filter circuit, and output filter circuit, which is exported, anti-to be filled circuit to connect output control circuit then straight Output transform is flowed to charge at the DC output voltage of 200-700V for electric vehicle.
The DC charging system further includes auxiliary supply transformer, provides accessory power supply for complete machine.It further include CAN communication electricity Road, for being communicated with the BMS of electric vehicle.DSP governor circuit uses TMS320F28034PZA/LQFP master control dsp chip, shows Show part by the way of 3 LED lights and 3 numeral methods.
As shown in figures 2-6, exchange input wires terminal L meets varistor YM1, the one end YM3 and X capacitor CX2 through insuring F1 One end, the one end Y capacitance CY1 and the end input filter inductance L2-2;Exchange input wires terminal N connects the varistor YM1 other end, The one end YM2 and the X capacitor other end, the one end Y capacitance CY2 and the end input filter inductance L2-1;Varistor YM2, YM3 other end warp Discharge tube PQT1 ground connection, varistor YM1, YM2, YM3 and discharge tube PQT1 composition input lightning protection circuit;Y capacitance CY1, CY2 is another One end ground connection;Connecting terminal J7 is ground terminal;Exchange one end of input filter inductance L2-3 termination X capacitor CX3, Y capacitance CY6 One end and whole wave bridge ac input end D1-1, D1-3;Exchange the other end of input filter inductance L2-4 termination X capacitor CX3, Y One end of capacitor CY5 and whole wave bridge ac input end D2-1, D2-3;Y capacitance CY5, CY6 other end ground connection;X capacitor CX2, CX3, Y capacitance CY1, YC2, CY5, CY6 and input filter inductance L2 composition input EMI filter circuit;Rectifier bridge D1-4 meets rectifier bridge D2- 4 connect the one end high-frequency filter capacitor C2 as rectification output REC+;Rectifier bridge D1-2 meets rectifier bridge D2-2, and to meet high-frequency filter capacitor C2 another One end is rectification output REC-;
Rectification output REC+ is followed by one end of PFC inductance L1 through input relay K1 and soft start resistance RR1, RR2;PFC inductance Another termination PFC switching tube Q1, Q2 drain electrode and rectifying tube D3 anode, the cathode of D3 meets PFC bus filter capacitor C16, The anode of C17, C18, this point are that PFC exports bus anode, that is, BUS+;REC- is through PFC sample resistance RF1, RF2 for rectification output, RF3 is followed by the source electrode of PFC switching tube Q1, Q2, and connects the cathode of PFC bus filter capacitor C16, C17, C18, this point is that PFC is defeated Bus cathode, that is, BUS- out;The gate driving of PFC switching tube Q1, Q2 provides by Single-phase PFC special correcting circuit chip I R1150IS, Control;PFC inductance L1 opens sample pipe Q1, Q2, rectifying tube D3, bus filter capacitor C16, C17, C18 and sample resistance RF1, RF2, The composition Single-Phase Active Power Factor Correction Circuit such as driving circuit of RF3 and IR1150IS chip composition;
PFC bus BUS+ connects full-bridge phase shifting switching tube Q5, Q6 drain electrode and clamper tube D13 cathode;Full-bridge phase shifting switching tube Q5 source electrode Switching tube Q7 drain electrode is connect, while full-bridge phase shifting switching tube Q5 source electrode connects the DCDC transformation end main transformer TR4-1 through resonant inductance L6, The end main transformer TR4-1 also connects clamper tube D13 anode and clamper tube D17 cathode simultaneously;DCDC converts the end main transformer TR4-2 warp Resonant capacitance C50, C51 connect full-bridge phase shifting switching tube Q8 drain electrode and full-bridge phase shifting switching tube Q6 source electrode;PFC bus BUS- connects full-bridge Phase switcher pipe Q7, Q8 source electrode and clamper tube D17 anode;The gate driving of full-bridge phase shifting switching tube Q5-Q8 is by DSP main control chip It is controlled through isolation circuit;Switching tube Q5-Q8 and resonant inductance L6, resonant capacitance C50, C51, clamper tube D13, D17, main transformer pressure Device TR4 and full-bridge phase-shifting resonance soft switch circuit is collectively constituted by the driving signal that DSP main control chip is generated through isolation circuit;
DCDC converts main transformer TR4-3 termination bridge rectifier pipe D8 anode and D14 cathode;Bridge rectifier pipe D8 cathode connects bridge-type Rectifying tube D9 cathode, D8 cathode and D9 cathode are meeting output filter capacitor C52, C53, C48 just through output inductor L7 respectively Pole, this point are direct current output bus anode VCAP;DCDC converts main transformer TR4-4 termination bridge rectifier pipe D9 anode and D15 Cathode;Bridge rectifier pipe D14 anode connects bridge rectifier pipe D15 anode, and D14 anode and D15 anode are through exporting current sampling resistor RF5, RF6 connect the cathode of output filter capacitor C43, C44, C155 respectively, this point is direct current output bus cathode GCAP;Output filter The cathode of wave capacitor C52 connects the cathode of C53, cathode and the C43 anode of C148, the anode of C44, the anode of C155 simultaneously;
Direct current output bus anode VCAP connects the end output common mode inductance L8-2 through blocking diode D10, while connecing High frequency filter electricity Hold one end of C109, C125;Direct current output bus cathode GCAP connects the end output common mode inductance L8-1, while connecing high-frequency filter capacitor The other end of C109, C125 and one end of Y capacitance CY3;The output common mode end inductance L8-3 is connecing direct current output just through export insurance F2 Pole connecting terminal J6, while the end output common mode inductance L8-3 also connects one end of high-frequency filter capacitor C46, direct current output positive terminal Terminal J6 also connects one end of Y capacitance CY10;Output common mode inductance L8-4 terminates direct current output negative terminal J5, exports simultaneously The end common mode inductance L8-4 also connects the other end of high-frequency filter capacitor C46 and one end of Y capacitance CY12;Y capacitance CY13, CY3, The other end of CY12, CY10 are grounded.
Major loop principle of the present invention: single phase ac input power (specified 220VAC/50HZ) is defeated to exchanging through input insurance Enter lightning protection circuit and exchange input EMI filter circuit, then arrive exchange input rectifying bridge, by single phase ac electric rectification after rectified bridge At the direct current of pulsation.Direct current after rectification arrives Single-Phase Active Power Factor Correction Circuit through inputting soft starting circuit again, passes through Unstable pulsating dc voltage is stablized into the DC voltage at 400V or so after Single-Phase Active Power Factor Correction Circuit.It is single-phase Active power factor correction circuit is controlled by dedicated PFC PFC chip I R1150IS, and input power factor is up to 0.99 or more.
400V DC voltage after PFC correcting step-up is stablized is transformed into 200- after full-bridge phase-shifting resonance soft switch circuit The DC output voltage of 700V charges for electric vehicle, maximum charging current 18A.It can accomplish without producer substantially on the market at present 200-700VDC so wide DC output voltage and maximum charging current reaches 18A's.Full-bridge phase-shifting resonance soft switch circuit Driving controlled by DSP main control chip through isolation circuit.
The DSP main control chip course of work: being not detected starting-up signal after powering on, charging module is in standby, only Accessory power supply is working.DSP main control chip is started to work after detecting starting-up signal, and whether detection handshake is normal, is shaken hands Signal normally then starts to communicate with the BMS of electric vehicle, according to BMS electricity current voltage demand, controls the output of charging module Voltage and current.Charge closing module immediately is held if signal is abnormal or BMS communication abnormality if detecting.Another DSP main control chip The 4 tunnel driving signals for also generating full-bridge phase shifting adjust the speed of fan according to the temperature of the size of output electric current and inside modules Degree and LED are shown.
The above is present pre-ferred embodiments, for the ordinary skill in the art, according to the present invention Introduction, in the case where not departing from the principle of the present invention and spirit, changes, modifications, replacement and change that embodiment is carried out Type is still fallen within protection scope of the present invention.

Claims (5)

1. a kind of DC charging system of portable charger, which is characterized in that including DSP governor circuit, active PFC correction electricity Road, DCDC full-bridge phase-shifting resonance soft switch circuit, single phase ac input connects EMC input filter circuit through input insurance, by EMC Then input filter circuit, EMC input filter circuit order commutating phase and soft starting circuit are connected to source PFC correcting circuit, active PFC correcting circuit connects DCDC full-bridge phase-shifting resonance soft switch circuit, and DCDC full-bridge phase-shifting resonance circuit connects bridge-type through main transformer Rectification circuit is followed by output filter circuit, and output filter circuit is exported, and anti-filling circuit connects output control circuit and then direct current is defeated Out.
2. a kind of DC charging system of portable charger according to claim 1, which is characterized in that further include auxiliary Power transformer provides accessory power supply for complete machine.
3. a kind of DC charging system of portable charger according to claim 1, which is characterized in that further include CAN Communicating circuit, for being communicated with the BMS of electric vehicle.
4. a kind of DC charging system of portable charger according to claim 1, which is characterized in that DSP master control electricity Road uses TMS320F28034PZA/LQFP master control dsp chip, and display part uses 3 LED lights and 3 charactrons The mode of display.
5. a kind of DC charging system of portable charger according to claim 1 to 4, which is characterized in that exchange Input wires terminal L is insured F1 and connects varistor YM1, the one end YM3 and the one end X capacitor CX2, the one end Y capacitance CY1 and input filter The end wave inductance L2-2;Exchange input wires terminal N connects the varistor YM1 other end, the one end YM2 and the X capacitor other end, Y capacitance The one end CY2 and the end input filter inductance L2-1;Varistor YM2, the YM3 other end is grounded through discharge tube PQT1, varistor YM1, YM2, YM3 and discharge tube PQT1 composition input lightning protection circuit;Y capacitance CY1, CY2 other end ground connection;Connecting terminal J7 is to connect Ground terminal;Exchange one end of input filter inductance L2-3 termination X capacitor CX3, one end of Y capacitance CY6 and the exchange input of whole wave bridge Hold D1-1, D1-3;The other end of input filter inductance L2-4 termination X capacitor CX3 is exchanged, one end of Y capacitance CY5 and whole wave bridge are handed over Flow input terminal D2-1, D2-3;Y capacitance CY5, CY6 other end ground connection;X capacitor CX2, CX3, Y capacitance CY1, YC2, CY5, CY6 and Input filter inductance L2 composition input EMI filter circuit;Rectifier bridge D1-4 meets rectifier bridge D2-4 and connects the one end high-frequency filter capacitor C2 REC+ is exported for rectification;Rectifier bridge D1-2 meets rectifier bridge D2-2 and connects the high-frequency filter capacitor C2 other end as rectification output REC-;
Rectification output REC+ is followed by one end of PFC inductance L1 through input relay K1 and soft start resistance RR1, RR2;PFC inductance Another termination PFC switching tube Q1, Q2 drain electrode and rectifying tube D3 anode, the cathode of D3 meets PFC bus filter capacitor C16, The anode of C17, C18, this point are that PFC exports bus anode, that is, BUS+;REC- is through PFC sample resistance RF1, RF2 for rectification output, RF3 is followed by the source electrode of PFC switching tube Q1, Q2, and connects the cathode of PFC bus filter capacitor C16, C17, C18, this point is that PFC is defeated Bus cathode, that is, BUS- out;The gate driving of PFC switching tube Q1, Q2 provides by Single-phase PFC special correcting circuit chip I R1150IS, Control;PFC inductance L1 opens sample pipe Q1, Q2, rectifying tube D3, bus filter capacitor C16, C17, C18 and sample resistance RF1, RF2, The composition Single-Phase Active Power Factor Correction Circuit such as driving circuit of RF3 and IR1150IS chip composition;
PFC bus BUS+ connects full-bridge phase shifting switching tube Q5, Q6 drain electrode and clamper tube D13 cathode;Full-bridge phase shifting switching tube Q5 source electrode Switching tube Q7 drain electrode is connect, while full-bridge phase shifting switching tube Q5 source electrode connects the DCDC transformation end main transformer TR4-1 through resonant inductance L6, The end main transformer TR4-1 also connects clamper tube D13 anode and clamper tube D17 cathode simultaneously;DCDC converts the end main transformer TR4-2 warp Resonant capacitance C50, C51 connect full-bridge phase shifting switching tube Q8 drain electrode and full-bridge phase shifting switching tube Q6 source electrode;PFC bus BUS- connects full-bridge Phase switcher pipe Q7, Q8 source electrode and clamper tube D17 anode;The gate driving of full-bridge phase shifting switching tube Q5-Q8 is by DSP main control chip It is controlled through isolation circuit;Switching tube Q5-Q8 and resonant inductance L6, resonant capacitance C50, C51, clamper tube D13, D17, main transformer pressure Device TR4 and full-bridge phase-shifting resonance soft switch circuit is collectively constituted by the driving signal that DSP main control chip is generated through isolation circuit;
DCDC converts main transformer TR4-3 termination bridge rectifier pipe D8 anode and D14 cathode;Bridge rectifier pipe D8 cathode connects bridge-type Rectifying tube D9 cathode, D8 cathode and D9 cathode are meeting output filter capacitor C52, C53, C48 just through output inductor L7 respectively Pole, this point are direct current output bus anode VCAP;DCDC converts main transformer TR4-4 termination bridge rectifier pipe D9 anode and D15 Cathode;Bridge rectifier pipe D14 anode connects bridge rectifier pipe D15 anode, and D14 anode and D15 anode are through exporting current sampling resistor RF5, RF6 connect the cathode of output filter capacitor C43, C44, C155 respectively, this point is direct current output bus cathode GCAP;Output filter The cathode of wave capacitor C52 connects the cathode of C53, cathode and the C43 anode of C148, the anode of C44, the anode of C155 simultaneously;
Direct current output bus anode VCAP connects the end output common mode inductance L8-2 through blocking diode D10, while connecing High frequency filter electricity Hold one end of C109, C125;Direct current output bus cathode GCAP connects the end output common mode inductance L8-1, while connecing high-frequency filter capacitor The other end of C109, C125 and one end of Y capacitance CY3;The output common mode end inductance L8-3 is connecing direct current output just through export insurance F2 Pole connecting terminal J6, while the end output common mode inductance L8-3 also connects one end of high-frequency filter capacitor C46, direct current output positive terminal Terminal J6 also connects one end of Y capacitance CY10;Output common mode inductance L8-4 terminates direct current output negative terminal J5, exports simultaneously The end common mode inductance L8-4 also connects the other end of high-frequency filter capacitor C46 and one end of Y capacitance CY12;Y capacitance CY13, CY3, The other end of CY12, CY10 are grounded.
CN201910286164.8A 2019-04-10 2019-04-10 A kind of DC charging system of portable charger Pending CN109962519A (en)

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