CN109956452A - A kind of preparation method and its device of reagent hydrochloric acid - Google Patents

A kind of preparation method and its device of reagent hydrochloric acid Download PDF

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CN109956452A
CN109956452A CN201910296434.3A CN201910296434A CN109956452A CN 109956452 A CN109956452 A CN 109956452A CN 201910296434 A CN201910296434 A CN 201910296434A CN 109956452 A CN109956452 A CN 109956452A
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hydrochloric acid
film
grades
hydrogen chloride
tower
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CN109956452B (en
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罗小容
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Huarong Chemical Chengdu Co ltd
Huarong Chemical Co ltd
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CHENGDU HUARONG CHEMICAL CO LTD
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B7/00Halogens; Halogen acids
    • C01B7/01Chlorine; Hydrogen chloride
    • C01B7/012Preparation of hydrogen chloride from the elements

Abstract

The invention discloses a kind of preparation method of reagent hydrochloric acid and its devices, chlorine and hydrogen are sent into graphitic synthetic furnace, the hydrogen chloride gas of synthesis is sent into hydrogen chloride cooler and is cooled down, hydrogen chloride gas after cooling enters I grades of film-falling absorption towers, it is absorbed in tower by the dilute hydrochloric acid from II grades of film-falling absorption towers and generates reagent grade hydrochloric acid, the hydrogen chloride gas that I grades of film-falling absorption towers come out enters II grades of film-falling absorption towers, it is absorbed in tower by ultrapure water and generates dilute hydrochloric acid, the hydrogen chloride gas come out from II grades of film-falling absorption towers enters tail gas absorber, dilute hydrochloric acid is generated by absorbing pure water in tower and is recycled.This method simple production process, with low investment, occupied area is small, produces high-efficient, and raw material availability is high, and product quality is high, and energy consumption is low, and production cost is low, no waste water and gas discharge, and easy to repair, control is easy to operate, it can be achieved that continuous-stable is mass produced.

Description

A kind of preparation method and its device of reagent hydrochloric acid
Technical field
The invention belongs to chemical production fields, and in particular to a kind of preparation method and its device of reagent hydrochloric acid.
Background technique
In the prior art, there are two types of the production methods of reagent grade hydrochloric acid, including one-step method and two-step method.One step technique side Case: by chlorine and hydrogen in synthetic furnace synthesizing chlorinated hydrogen, carry out after cooling removal of impurities reaction (using it is one or more also Immunogenic substance is reacted with the impurity in hydrogen chloride gas), the hydrogen chloride gas after removal of impurities is absorbed through three-level absorption plant to be made Reagent hydrochloric acid is obtained, unabsorbed tail gas is absorbed as dilute hydrochloric acid through hydraulic jet pump.Its major defect is: the liquid after removal of impurities Environment is polluted, processing difficulty is big;Absorb long flow path, unstable product quality;Hydrogen chloride utilization rate is low, and diluted acid amount is big.
Two-step mode technique scheme: the first step synthesizing chlorinated hydrogen in synthetic furnace by chlorine and hydrogen is used after cooling Absorbing pure water hydrogen chloride gas produces common hydrochloric acid;Second step, which evaporates common hydrochloric acid by reboiler, produces purer hydrogen chloride Gas, then reagent grade hydrochloric acid is produced with absorbing pure water hydrogen chloride gas.Its major defect is: process is complicated, and control point is more; Equipment therefor is more, takes up a large area, high investment;The utilization rate of the low efficiency produced, hydrogen chloride gas is relatively low, there is one Divide hydrogen chloride gas that can not separate, raw material availability is low;Operate large labor intensity;Maintenance work difficulty is big, and risk is higher;It needs It consumes a large amount of heat of vaporization hydrochloric acid and produces purer hydrogen chloride gas, consume energy larger;The hydrogen chloride gas evaporated holds Environmental pollution is easily caused, absorption can also generate acid waste water, will cause certain harm to environment;Without continuous extensive raw The ability of production.
In view of above-mentioned deficiency, a kind of simple production process, with low investment, occupied area is small, produces high-efficient, raw material availability Height, product quality is high, and energy consumption is low, and production cost is low, and no waste water and gas discharge, easy to repair, control is easy to operate, can The reagent hydrochloric acid device for realizing continuous-stable large-scale production is badly in need of in current industry.
Summary of the invention
Based on above-mentioned analysis, the present invention provides a kind of production method of reagent grade hydrochloric acid, to simplify production technology, improves system Efficiency is taken, plant investment is reduced, realizes energy-saving, zero environmental and continuous-stable large-scale production.The present invention is to pass through What following scheme was realized:
A kind of device of reagent preparation hydrochloric acid, the device by Chlorine Buffer Vessel (1), hydrogen gas buffer (2), graphitic synthetic furnace (3), Cooler (4), distribution platform (5), I grades of film-falling absorption towers (6), II grades of film-falling absorption towers (7), tail gas absorber (8), dilute acid bath (9), diluted acid force (forcing) pump (10), reagent hydrochloric acid storage tank (11) composition.
A kind of preparation method of reagent hydrochloric acid, this method comprises the following steps:
(I) prepares chlorine and enters in graphitic synthetic furnace (3) through Chlorine Buffer Vessel (1), and hydrogen enters graphite through hydrogen gas buffer (2) In synthetic furnace (3), two kinds of gases generate hydrogen chloride gas under burning condition, after hydrogen chloride cooler (4) carries out cooling, then Platform (5) are distributed into hydrogen chloride, enter back into I grades of film-falling absorption towers (6), the dilute of II grades of film-falling absorption towers (7) is come from tower Absorption by Hydrochloric Acid generates reagent grade hydrochloric acid, and reagent grade hydrochloric acid flows into reagent grade hydrochloric acid tank (11) from I grades of film-falling absorption tower (6) tower bottom;
The hydrogen chloride gas that (II) comes out through I grades of film-falling absorption towers (6) enters II grades of film-falling absorption towers (7), ultrapure in tower Water absorb generate 10 ~ 20%(wt) dilute hydrochloric acid, from II grade film-falling absorption towers (7) out hydrogen chloride gas enter tail gas absorption Tower (8) generates dilute hydrochloric acid by absorbing pure water in tower, and unabsorbed tail gas is from II grades of film-falling absorption tower top discharges.
Further, the purity of chlorine gas feeding is 98.5 ~ 98.8%, oxygen content≤0.3%, flow 200Nm3/h.
Further, the hydrogen purity is 99.8 ~ 99.9%, and flow is 215 Nm3/h.
Further, the hydrogen chloride is cooled to 40 DEG C or less.
Further, the graphitic synthetic furnace outlet pressure control is in 15 ~ 50kPa.
Further, the hydrogen chloride flow from distribution platform is 420 ~ 425Nm3/h, and purity is 94.5 ~ 95.3%, trip From chlorinity < 0.2ppm.
Further, 35 DEG C of the dilute hydrochloric acid temperature < of the II grades of film-falling absorption tower, concentration 6 ~ 20%.
Further, the reagent grade hydrochloric acid concentration is 36 ~ 38%.
Further, the resistivity of the ultrapure water >=15M Ω, ignition residue≤0.0001 %.
Further, the film-falling absorption tower material uses the special impregnation technology of proprietary formula modified resin, is patrolled three times The heat treatment returned under high temperature, high pressure makes resin impregnated, carbonization.
Further, the synthetic furnace combustion system careful design hydrogen and chlorine aisle spare control hydrogen, cl gas flow The optimal proportion of speed, enables chlorine and hydrogen to be come into full contact with, be burnt, and improves HCL quality.
The beneficial effects of the present invention are:
1, it is 32 ~ 33(mass ratio by accurately control chlorine/hydrogen flowing quantity ratio), accurately control chlorine/hydrogen flow rate ratio 1.49-1.51 accurately controls chlorine/Hydrogen Vapor Pressure (0.12/0.08MPa);With ultrapure water quality, (calcination is residual for strict control absorption Slag≤0.0001%, resistivity >=15M Ω) and hydrogen chloride gas impurity;Strict control hydrogen chloride gas and absorption water flow (chlorine Change hydrogen and absorption water flow ratio are 0.575-0.590) and system pressure (hydrogen chloride gas pressure and absorption water flow pressure Power is respectively 0.01MPa and 0.32MPa, and system pressure is controlled in 0.008-0.015MPa), finally realize simple production process, With low investment, occupied area is small, produces high-efficient, and raw material availability is high, and product quality is high, and energy consumption is low, and production cost is low, nothing Waste water and gas discharge, easy to repair, control are easy to operate, it can be achieved that the reagent hydrochloric acid device that continuous-stable is mass produced.
2, compared with existing one-step method, exclusion device and impurity removal process are saved, reduces discharging of waste liquid, reduces material consumption energy consumption; Absorption process is short, and device is few, and absorption efficiency is high, and diluted acid amount is few, and product quality is high.
3, compared with two-step method, process is simple, and device is few, with low investment, high-efficient, easy to operate, safety and environmental protection, raw material benefit With rate height, production cost is low, can continuously be mass produced.
Detailed description of the invention
Fig. 1 is apparatus of the present invention figure, wherein 1 is Chlorine Buffer Vessel, 2 be hydrogen gas buffer, and 3 be graphitic synthetic furnace, and 4 be cold But device, 5 be distribution platform, and 6 be I grade of film-falling absorption tower, and 7 be II grade of film-falling absorption tower, and 8 be tail gas absorber, and 9 be dilute acid bath, 10 It is reagent hydrochloric acid storage tank for diluted acid force (forcing) pump, 11.
Specific embodiment
Embodiment 1
A kind of preparation method of reagent hydrochloric acid
Purity is 98.6%(volume ratio), oxygen content 0.3%, flow is the chlorine of 200Nm3/h after Chlorine Buffer Vessel (1) Into in graphitic synthetic furnace, purity is 99.8%(volume ratio), flow is that the hydrogen of 215Nm3/h is laggard through hydrogen gas buffer (2) Enter in graphitic synthetic furnace (3).Into synthetic furnace chlorine and hydrogen in furnace combustion reaction generate hydrogen chloride gas, through hydrogen chloride Cooler (4) is cooled to 40 DEG C hereinafter, distributing platform (5) into hydrogen chloride, and graphitic synthetic furnace outlet pressure is controlled in 33kPa.Come Enter I grades of drops from the hydrogen chloride (flow 423Nm3/h, purity 94.9%, free chlorine contents are less than 0.2ppm) of distribution platform (5) Film absorption tower (6), by dilute hydrochloric acid (temperature less than 35 DEG C, the concentration 23%) absorption from II grade film-falling absorption towers (7) in tower It generates reagent grade hydrochloric acid (37%), reagent grade hydrochloric acid flows into reagent grade hydrochloric acid tank (11) from I grades of film-falling absorption tower tower bottom.
The hydrogen chloride gas (pressure 7.5kPa) that I grades of film-falling absorption towers come out enters II grades of film-falling absorption towers, in tower It is absorbed by ultrapure water (resistivity >=15M Ω, ignition residue≤0.0001%) and generates content as the dilute hydrochloric acid of 15%(wt).From II Grade film-falling absorption tower come out hydrogen chloride gas enter tail gas absorber (8), dilute hydrochloric acid is generated by absorbing pure water in tower, not by (HCL content the is less than 20mg/m3) discharge up to standard at the top of absorption tower of the tail gas of absorption.
Embodiment 2
A kind of preparation method of reagent hydrochloric acid
Purity is 98.5%(volume ratio), oxygen content 0.3%, flow is the chlorine of 200Nm3/h after Chlorine Buffer Vessel (1) Into in graphitic synthetic furnace, purity is 99.8%(volume ratio), flow is that the hydrogen of 215Nm3/h is laggard through hydrogen gas buffer (2) Enter in graphitic synthetic furnace (3).Into synthetic furnace chlorine and hydrogen in furnace combustion reaction generate hydrogen chloride gas, through hydrogen chloride Cooler (4) is cooled to 40 DEG C hereinafter, distributing platform (5) into hydrogen chloride, and graphitic synthetic furnace outlet pressure is controlled in 15kPa.Come Enter I grades of drops from the hydrogen chloride (flow 420Nm3/h, purity 94.5%, free chlorine contents are less than 0.2ppm) of distribution platform (5) Film absorption tower (6), by dilute hydrochloric acid (temperature less than 35 DEG C, the concentration 15%) absorption from II grade film-falling absorption towers (7) in tower It generates reagent grade hydrochloric acid (36%), reagent grade hydrochloric acid flows into reagent grade hydrochloric acid tank (11) from I grades of film-falling absorption tower tower bottom.
The hydrogen chloride gas (pressure 5kPa) that I grades of film-falling absorption towers come out enters II grades of film-falling absorption towers, the quilt in tower Ultrapure water (resistivity >=15M Ω, ignition residue≤0.0001 %), which absorbs, generates content as the dilute hydrochloric acid of 10%(wt).From II grades The hydrogen chloride gas that film-falling absorption tower comes out enters tail gas absorber (8), generates dilute hydrochloric acid by absorbing pure water in tower, is not inhaled (HCL content the is less than 20mg/m3) discharge up to standard at the top of absorption tower of the tail gas of receipts.
Embodiment 3
A kind of preparation method of reagent hydrochloric acid
Purity is 98.8%(volume ratio), oxygen content 0.3%, flow is the chlorine of 200Nm3/h after Chlorine Buffer Vessel (1) Into in graphitic synthetic furnace, purity is 99.9%(volume ratio), flow is that the hydrogen of 215Nm3/h is laggard through hydrogen gas buffer (2) Enter in graphitic synthetic furnace (3).Into synthetic furnace chlorine and hydrogen in furnace combustion reaction generate hydrogen chloride gas, through hydrogen chloride Cooler (4) is cooled to 40 DEG C hereinafter, distributing platform (5) into hydrogen chloride, and graphitic synthetic furnace outlet pressure is controlled in 50kPa.Come From the hydrogen chloride of distribution platform (5), (flow is 425N m3/h, and purity 95.3%, free chlorine contents are less than 0.2ppm) into I grades Film-falling absorption tower (6), by dilute hydrochloric acid (temperature less than 35 DEG C, the concentration 30%) suction from II grade film-falling absorption towers (7) in tower Midwifery flows into reagent grade hydrochloric acid tank (11) from I grades of film-falling absorption tower tower bottom at reagent grade hydrochloric acid (38%), reagent grade hydrochloric acid.
The hydrogen chloride gas (pressure 10kPa) that I grades of film-falling absorption towers come out enters II grades of film-falling absorption towers, the quilt in tower Ultrapure water (resistivity >=15M Ω, ignition residue≤0.0001 %), which absorbs, generates content as the dilute hydrochloric acid of 20%(wt).From II grades The hydrogen chloride gas that film-falling absorption tower comes out enters tail gas absorber (8), generates dilute hydrochloric acid by absorbing pure water in tower, is not inhaled (HCL content the is less than 20mg/m3) discharge up to standard at the top of absorption tower of the tail gas of receipts.
Comparative example 1
The reagent hydrochloric acid of one-step method preparation.
Comparative example 2
The reagent hydrochloric acid of two-step method preparation.
Test example 1
The waste liquid absorption efficiency of comparative example 1, comparative example 1 and comparative example 2
Waste liquid absorption efficiency >=99.5% in 1 preparation process of embodiment, waste liquid absorption efficiency < 90% in 1 preparation process of comparative example, Waste liquid absorption efficiency 35-40% in 2 preparation process of comparative example.
Test example 2
The quality for the reagent hydrochloric acid that embodiment 1 produces is detected, specific testing result is as shown in table 1.
The quality testing of reagent hydrochloric acid made from 1 embodiment 1 of table is reported

Claims (10)

1. a kind of device of reagent preparation hydrochloric acid, which is characterized in that the device by Chlorine Buffer Vessel (1), hydrogen gas buffer (2), Graphitic synthetic furnace (3), cooler (4), distribution platform (5), I grades of film-falling absorption towers (6), II grades of film-falling absorption towers (7), tail gas absorptions Tower (8), dilute acid bath (9), diluted acid force (forcing) pump (10), reagent hydrochloric acid storage tank (11) composition.
2. a kind of preparation method of the reagent hydrochloric acid based on claim 1 described device, which is characterized in that this method includes as follows Step:
(I) prepares chlorine and enters in graphitic synthetic furnace (3) through Chlorine Buffer Vessel (1), and hydrogen enters graphite through hydrogen gas buffer (2) In synthetic furnace (3), two kinds of gases generate hydrogen chloride gas under burning condition, after hydrogen chloride cooler (4) carries out cooling, then Platform (5) are distributed into hydrogen chloride, enter back into I grades of film-falling absorption towers (6), the dilute of II grades of film-falling absorption towers (7) is come from tower Absorption by Hydrochloric Acid generates reagent grade hydrochloric acid, and reagent grade hydrochloric acid flows into reagent grade hydrochloric acid tank (11) from I grades of film-falling absorption tower (6) tower bottom;
The hydrogen chloride gas that (II) comes out through I grades of film-falling absorption towers (6) enters II grades of film-falling absorption towers (7), ultrapure in tower Water absorb generate 10 ~ 20%(wt) dilute hydrochloric acid, from II grade film-falling absorption towers (7) out hydrogen chloride gas enter tail gas absorption Tower (8) generates dilute hydrochloric acid by absorbing pure water in tower, and unabsorbed tail gas is from II grades of film-falling absorption tower top discharges.
3. preparation method according to claim 2, which is characterized in that the purity of chlorine gas feeding is 98.5 ~ 98.8%, oxygen content ≤ 0.3%, flow 200Nm3/h.
4. preparation method according to claim 2, which is characterized in that the hydrogen purity is 99.8 ~ 99.9%, and flow is 215 Nm³/h。
5. preparation method according to claim 2, which is characterized in that the hydrogen chloride is cooled to 40 DEG C or less.
6. preparation method according to claim 2, which is characterized in that graphitic synthetic furnace outlet pressure control 15 ~ 50kPa。
7. preparation method according to claim 2, which is characterized in that it is described from distribution platform hydrogen chloride flow be 420 ~ 425Nm3/h, purity are 94.8 ~ 95.3%, free chlorine contents < 0.2ppm.
8. preparation method according to claim 2, which is characterized in that the dilute hydrochloric acid temperature < of the II grades of film-falling absorption tower 35 DEG C, concentration 6 ~ 20%.
9. preparation method according to claim 2, which is characterized in that the reagent grade hydrochloric acid concentration is 36 ~ 38%.
10. preparation method according to claim 2, which is characterized in that the resistivity of the ultrapure water >=15M Ω, calcination Residue≤0.0001 %.
CN201910296434.3A 2019-04-13 2019-04-13 Preparation method and device of reagent hydrochloric acid Active CN109956452B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112028737A (en) * 2020-09-14 2020-12-04 河南神马氯碱发展有限责任公司 Method and device for preparing chloroethylene by treating bis (trichloromethyl) carbonate production tail gas through combustion method

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CN1640813A (en) * 2004-01-15 2005-07-20 山东滨化集团有限责任公司 Method for producing reagent-level hydrochloric acid
EP1671926A1 (en) * 2004-12-15 2006-06-21 Sgl Carbon Ag Method for utilizing the cooling water of hydrogen chloride synthesis plants
CN104150443A (en) * 2014-07-31 2014-11-19 河南永银化工实业有限公司 High-concentration hydrochloric acid production device
WO2017026259A1 (en) * 2015-08-10 2017-02-16 昭和電工株式会社 Method for producing hydrogen chloride
CN108313982A (en) * 2018-04-20 2018-07-24 江苏安邦电化有限公司 A kind of device that dilute hydrochloric acid enrichment decolourizes and the method for preparing decoloration hydrochloric acid

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2679132Y (en) * 2004-01-15 2005-02-16 山东滨化集团有限责任公司 Prodn. appts. for reagent-class hydrochloric acid
CN1640813A (en) * 2004-01-15 2005-07-20 山东滨化集团有限责任公司 Method for producing reagent-level hydrochloric acid
CN1587027A (en) * 2004-08-30 2005-03-02 金川集团有限公司 Method for producing reagent hydrochloric acid
EP1671926A1 (en) * 2004-12-15 2006-06-21 Sgl Carbon Ag Method for utilizing the cooling water of hydrogen chloride synthesis plants
CN104150443A (en) * 2014-07-31 2014-11-19 河南永银化工实业有限公司 High-concentration hydrochloric acid production device
WO2017026259A1 (en) * 2015-08-10 2017-02-16 昭和電工株式会社 Method for producing hydrogen chloride
CN108313982A (en) * 2018-04-20 2018-07-24 江苏安邦电化有限公司 A kind of device that dilute hydrochloric acid enrichment decolourizes and the method for preparing decoloration hydrochloric acid

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112028737A (en) * 2020-09-14 2020-12-04 河南神马氯碱发展有限责任公司 Method and device for preparing chloroethylene by treating bis (trichloromethyl) carbonate production tail gas through combustion method
CN112028737B (en) * 2020-09-14 2023-03-31 河南神马氯碱发展有限责任公司 Method and device for preparing chloroethylene by treating bis (trichloromethyl) carbonate production tail gas through combustion method

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