CN109954808A - A kind of device reducing bend pipe aperture - Google Patents
A kind of device reducing bend pipe aperture Download PDFInfo
- Publication number
- CN109954808A CN109954808A CN201711436376.7A CN201711436376A CN109954808A CN 109954808 A CN109954808 A CN 109954808A CN 201711436376 A CN201711436376 A CN 201711436376A CN 109954808 A CN109954808 A CN 109954808A
- Authority
- CN
- China
- Prior art keywords
- heating element
- bend pipe
- hole
- fixing seat
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/04—Reducing; Closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
Abstract
The present patent application belongs to mechanical equipment technical field, specifically disclose a kind of device for reducing bend pipe aperture, including driving device, bend pipe and fixing seat, heating element is provided in fixing seat, heat insulation pressure-resistant component is enclosed on the outside of heating element, driving device is connected with automatic heating device and automatic extrusion device, and automatic extrusion device is arranged in around heat insulation pressure-resistant component；Automatic heating device includes that the heater to form closed loop configuration, high temperature detector, relay and heating element are connected with conducting wire；Through-hole is equipped in fixing seat, 6 or 6 or more are equipped in through-hole to be fan-shaped heating element to the mobile cross section of axis.Using the present invention when reducing bend pipe nozzle can rapid drop bend pipe nozzle, effectively avoid rigid elbow squeeze rupture, improve processing success rate.
Description
Technical field
The present invention relates to mechanical equipment technical fields, and in particular to a kind of device of aperture processing.
Background technique
Bend pipe is widely used in automotive field, and the either nozzle of bellows, manifold or connecting tube will connect other
Component, if its connecting tube is made a slip of the tongue greatly when bend pipe is connect with other components, coupling part just will appear gap, be not achieved seamless
The requirement of connection.
The patent of invention of an entitled nozzle processing unit (plant) is disclosed in CN201710060386.9, which includes
Reducing and expansion mouth mold, reducing and expansion mouth mold include the internal model being made of petal in several, by the outer petal of several and internal model coaxial arrangement
The external mold of composition realizes the driving dress of the radial dilatation and contractive action of internal model radial dilatation and contractive action and external mold respectively
It sets.
Although above-mentioned patent can be realized the contraction of nozzle by driving device, but if the material of bend pipe nozzle is really up to the mark,
Bend pipe reduces speed and does not reduce even slowly very much, and be easy to cause bend pipe nozzle to rupture during violence squeezes.
Summary of the invention
The purpose of the present invention is to provide a kind of device for reducing bend pipe aperture, rapid drop bend pipe nozzle is effectively avoided
Rigid elbow squeezes rupture, improves processing success rate.
In order to achieve the above object, base case of the invention are as follows: a kind of device for reducing bend pipe aperture, including driving dress
It sets, bend pipe and fixing seat, heating element is provided in fixing seat, heat insulation pressure-resistant component, driving dress are enclosed on the outside of heating element
It sets and is connected with automatic heating device and automatic extrusion device, automatic extrusion device is arranged in around heat insulation pressure-resistant component；
Automatic heating device includes that the heater to form closed loop configuration, high temperature detector, relay and heating unit are connected with conducting wire
Part；
Through-hole is equipped in fixing seat, 6 or 6 or more are equipped in through-hole to be fan-shaped heating unit to the mobile cross section of axis
Part；
Heating element in through-hole is divided into former and later two parts, and the total heating element of first half synthesizes outside a diameter and pipe fitting
The through-hole that diameter matches, the total heating element of latter half synthesize the through-hole that a diameter is less than tube outer diameter.
The working principle of this programme is: fixing seat fixes the heat insulation pressure-resistant portion being arranged on heating element and heating element
Part, driving device driving heater heat heating element, and high temperature detector persistently detects heating element, when detecting
When the temperature change of heating element reaches preset numerical value, relay control heater is heated or is powered off to heating element
Processing, excessive bend pipe nozzle are placed in heating element, and automatic extrusion device carries out fastening extruding to heating element, curved at this time
Pipe nozzle generates phase transformation under the action of heating element heat is transmitted, principle easy to process when using metal phase change, reduces bend pipe
Nozzle.
The use principle of this programme is: when bend pipe nozzle aperture is excessive, excessive bend pipe nozzle being placed on heating
In heating element, automatic extrusion device squeezes the excessive bend pipe nozzle in aperture, reduces nozzle aperture, and high temperature detector, which detects, to be added
When thermal element temperature can make bend pipe be in aglow not melting state, relay carries out power down process to heater, immediately from heating
Bend pipe is removed on element, when failing to reach the phase transition temperature for shrinking bend pipe nozzle easily, continues to be heated to nozzle generation phase transformation.
The beneficial effect of this programme is:
1. compared with prior art, rapid drop bend pipe nozzle, effectively avoids rigid elbow from squeezing rupture, raising is processed successfully
Rate.
2. heating element rear end, which is arranged in, in high temperature detector can accurately detect the temperature of heating element.
3. being thermally insulated heating element using heat insulation pressure-resistant component, avoid scalding during worker's tube enlarging operation.
4. utilizing the ceramic fibre performance that heat insulation is good in the condition of high temperature, anti-pressure ability is strong, avoid squeezing automatically
When device squeezes heat insulation pressure-resistant component, heat insulation pressure-resistant component itself damage.
5. resisting the KN1000 of resistance to board high-temperature wear resistant coating that can improve the high-temperature wearable of heating element in conjunction with heating element height
Property, to extend the service life of heating element.
6. high-temperature lubricant can squeeze to avoid bend pipe nozzle when reducing and the adhesion of heating element inner surface.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the device specific embodiment that the present invention reduces bend pipe aperture.
Fig. 2 is the heating element front schematic view for the device specific embodiment that the present invention reduces bend pipe aperture.
Fig. 3 is that the device in present invention diminution bend pipe aperture can be used for grabbing the handgrip schematic diagram of bend pipe.
Fig. 4 is the device specific embodiment fixing seat internal sectional schematic diagram that the present invention reduces bend pipe aperture.
In figure: 1. bend pipes 1,2. fixing seats 2,3. automatic extrusion devices, 4. heat insulation pressure-resistant components, 5. heaters, 6. high temperature
Detector, 7. relays, 8. heating elements, 50. driving devices.
Specific embodiment
It will describe in detail in conjunction with specific embodiments with reference to the accompanying drawings below.
A kind of device in diminution bend pipe aperture as shown in Figure 1, 2, including driving device (50), bend pipe 1 and fixing seat 2,
It is provided with heating element 8 in fixing seat 2, heat insulation pressure-resistant component 4 is enclosed on the outside of heating element 8, driving device is connected with automatically
Heating device and automatic extrusion device 9, automatic extrusion device 9 are arranged in around heat insulation pressure-resistant component 4；
Automatic heating device includes that the heater 5 to form closed loop configuration, high temperature detector 6, relay 7 and heating are connected with conducting wire
Element 8；
Through-hole is equipped in fixing seat 2,6 or 6 or more are equipped in through-hole to be fan-shaped heating unit to the mobile cross section of axis
Part 8, it is 6 that cross section, which is fan-shaped heating element 8, in this implementation；
Heating element 8 in through-hole divides for former and later two parts, first half total one diameter of synthesis of heating element 8 and pipe fitting
The through-hole that 1 outer diameter matches, the total heating element 8 of latter half synthesize the through-hole that a diameter is less than 1 outer diameter of pipe fitting.
The working principle of this programme is: fixing seat 2 fix be arranged on heating element 8 and heating element 8 it is heat-insulated anti-
Splenium part 4, driving device 50 drive heater 5 to heat heating element 8, and high temperature detector 6 persistently examines heating element 8
It surveys, when the temperature change for detecting heating element 8 reaches preset numerical value, relay 7 controls heater 5 to heating element 8
It carries out heating or power down process, 1 nozzle of bend pipe for needing to reduce is placed in the open circles of heating element 8, driving device 50
Driving automatic extrusion device 3 carries out fastening extruding to heating element 8, to squeeze excessive 1 nozzle of bend pipe in aperture, bend pipe at this time
1 nozzle generates phase transformation under the action of 8 heat transmitting of heating element, and principle easy to process when using metal phase change reduces bend pipe 1
Nozzle.
The use principle of this programme is: when 1 nozzle aperture of bend pipe is excessive, excessive 1 nozzle of bend pipe being placed on heating
Heating element 8 in, automatic extrusion device 9 squeezes excessive 1 nozzle of bend pipe in aperture, reduces nozzle aperture, and high temperature detector 6 is examined
When measuring 8 temperature of heating element can make bend pipe be in aglow not melting state, relay 7 carries out power down process to heater 5, stands
Bend pipe 1 is removed from heating element 8, when failing to reach the phase transition temperature for shrinking 1 nozzle of bend pipe easily, continues to be heated to pipe
Mouth generates phase transformation.
Compared with prior art, rapid drop bend pipe nozzle, effectively avoids rigid elbow from squeezing rupture, and raising is processed successfully
Rate, heat insulation pressure-resistant component 4 can be thermally insulated heating element, and the heat transfer of heating element 8 is avoided to scald to fixing seat 2
Hurt the worker of necking operation.
High temperature detector 6 is arranged in 8 rear end of heating element.
High temperature detector 6 is arranged in 8 rear end of heating element close to heating element 8, convenient for accurately detecting the temperature of heating element 8
Degree.
The material of heat insulation pressure-resistant component 4 is containing 38%-40%AL2O3Ceramic fibre, ceramic fibre in the present embodiment
AL2O3Content be 39%.
Ceramic fibre heat insulation in the condition of high temperature is good, 38%-40%AL2O3The ceramic fibre adiabatic temperature of content can
To reach 1400 degree, the too low non-refractory of AL2O3 content is excessively high, increases cost, using ceramic fibre the condition of high temperature after
The performance that thermal effect is good, anti-pressure ability is strong, when automatic extrusion device being avoided to squeeze heat insulation pressure-resistant component, heat insulation pressure-resistant component is certainly
Body damage
In order to which coating is convenient, and guarantee the wear-resisting property of heating element 8,8 inner surface of heating element is equipped with wear-resistant coating, wear-resisting
The thickness of coating is 0.05cm-0.08cm, and the wear-resistant coating in the present embodiment is 0.06cm.
The blocked up heat for being unfavorable for heating element of wear-resistant coating is transmitted to bend pipe 1, and wear-resistant coating is excessively thin, is unfavorable for heating unit
The service life of part 8.
Wear-resistant coating is using resisting the KN1000 of resistance to board high-temperature wear resistant coating.
Resist the KN1000 of resistance to board high-temperature wear resistant coating in conjunction with 8 height of heating element, improves the high-temperature wearable of heating element 8
Property, to extend the service life of heating element 8.
8 inner surface of heating element is coated with high-temperature lubricant.
1 nozzle of bend pipe squeeze reduce when, high-temperature lubricant can to avoid 1 nozzle of bend pipe and 8 inner surface adhesion of heating element,
Convenient for unloading bend pipe 1.
It should be understood that examples are only for illustrating the present invention and not for limiting the scope of the present invention.In addition, it should also be understood that, readding
After having read the content of the invention lectured, those skilled in the art can make any various changes and modification to the present invention, these
Equivalent form is equally fallen in the range of the application the appended claims limit.
Claims (6)
1. a kind of device for reducing bend pipe aperture, including driving device (50), bend pipe (1) and fixing seat (2), it is characterised in that:
It is provided with heating element (8) in fixing seat (2), is enclosed with heat insulation pressure-resistant component (4) on the outside of heating element (8), driving device connects
It is connected to automatic heating device and automatic extrusion device (9), automatic extrusion device (9) is arranged around heat insulation pressure-resistant component (4)；
Automatic heating device includes that the heater (5), high temperature detector (6), relay (7) to form closed loop configuration are connected with conducting wire
With heating element (8)；
Through-hole is equipped in fixing seat (2), 6 or 6 or more are equipped in through-hole to be fan-shaped heating to the mobile cross section of axis
Element (8)；
Heating element (8) in through-hole is divided into former and later two parts, the total heating element of first half (8) synthesize a diameter with
The through-hole that pipe fitting (1) outer diameter matches, the total heating element of latter half (8) synthesize a diameter and are less than pipe fitting (1) outer diameter
Through-hole.
2. reducing the device in bend pipe aperture as described in claim 1, it is characterised in that: high temperature detector (6) setting is being heated
Element (8) rear end.
3. reducing the device in bend pipe aperture as claimed in claim 1 or 2, it is characterised in that: the heat insulation pressure-resistant component (4)
Material is containing 38%-40%AL2O3Ceramic fibre.
4. the device in expansion bend pipe aperture as claimed in claim 1 or 2, it is characterised in that: heating element (8) inner surface is equipped with
Wear-resistant coating, the thickness of wear-resistant coating are 0.05cm-0.08cm.
5. the device in expansion bend pipe aperture as claimed in claim 4, it is characterised in that: wear-resistant coating is using resisting resistance to board
KN1000 high-temperature wear resistant coating.
6. the device in expansion bend pipe aperture as described in claim 1, it is characterised in that: heating element (8) inner surface is coated with height
Gentle lubrication prescription.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711436376.7A CN109954808A (en) | 2017-12-26 | 2017-12-26 | A kind of device reducing bend pipe aperture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711436376.7A CN109954808A (en) | 2017-12-26 | 2017-12-26 | A kind of device reducing bend pipe aperture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109954808A true CN109954808A (en) | 2019-07-02 |
Family
ID=67022522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711436376.7A Pending CN109954808A (en) | 2017-12-26 | 2017-12-26 | A kind of device reducing bend pipe aperture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109954808A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992983A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Trailer axle forming automation method |
| CN111992982A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Automatic method for forming integral drive axle |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1437238A (en) * | 1973-10-20 | 1976-05-26 | Brownhills Sheet Metal Eng Co | Working of metal tube |
| CN1500575A (en) * | 2002-11-13 | 2004-06-02 | 中国船舶重工集团公司第七一一研究所 | Necking-down process for aluminium alloy air bottle |
| CN2813151Y (en) * | 2005-08-17 | 2006-09-06 | 比亚迪股份有限公司 | Safety air bag electric ignition pipe closing in apparatus |
| CN200981083Y (en) * | 2006-12-06 | 2007-11-28 | 丁浩 | Metal bend drawing machine |
| CN204934353U (en) * | 2015-08-27 | 2016-01-06 | 重庆万斯金属特种成形有限公司 | Metal pipe material pipe end shrink mouth mould |
| CN106825276A (en) * | 2016-12-29 | 2017-06-13 | 张家港市和恒精工机械有限公司 | A kind of pipe necking equipment |
-
2017
- 2017-12-26 CN CN201711436376.7A patent/CN109954808A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1437238A (en) * | 1973-10-20 | 1976-05-26 | Brownhills Sheet Metal Eng Co | Working of metal tube |
| CN1500575A (en) * | 2002-11-13 | 2004-06-02 | 中国船舶重工集团公司第七一一研究所 | Necking-down process for aluminium alloy air bottle |
| CN2813151Y (en) * | 2005-08-17 | 2006-09-06 | 比亚迪股份有限公司 | Safety air bag electric ignition pipe closing in apparatus |
| CN200981083Y (en) * | 2006-12-06 | 2007-11-28 | 丁浩 | Metal bend drawing machine |
| CN204934353U (en) * | 2015-08-27 | 2016-01-06 | 重庆万斯金属特种成形有限公司 | Metal pipe material pipe end shrink mouth mould |
| CN106825276A (en) * | 2016-12-29 | 2017-06-13 | 张家港市和恒精工机械有限公司 | A kind of pipe necking equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992983A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Trailer axle forming automation method |
| CN111992982A (en) * | 2019-05-27 | 2020-11-27 | 孙振会 | Automatic method for forming integral drive axle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190702 |
|
| RJ01 | Rejection of invention patent application after publication |