CN109948187A - Centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory - Google Patents

Centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory Download PDF

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CN109948187A
CN109948187A CN201910121817.7A CN201910121817A CN109948187A CN 109948187 A CN109948187 A CN 109948187A CN 201910121817 A CN201910121817 A CN 201910121817A CN 109948187 A CN109948187 A CN 109948187A
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centrifugal compressor
wheel disc
temperature
wheeling disk
laryngeal
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CN109948187B (en
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冯引利
蒋文婷
高金海
张帆
杜强
王沛
刘红蕊
刘军
柳光
廉曾妍
徐庆宗
王若楠
肖向涛
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Institute of Engineering Thermophysics of CAS
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Institute of Engineering Thermophysics of CAS
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Abstract

The centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory that the invention discloses a kind of, its step are as follows: (1) based on the two-dimensional geometry model of centrifugal compressor wheeling disk structure, establishing finite element model;(2) consider that the structure temperature field under most harsh design conditions, centrifugal force and chamber pressure are inputted as load, to the analysis and solution of wheeling disk structure static strength;(3) the maximum radial stress and its corresponding temperature loading for extracting centrifugal compressor wheel disc throat leading edge, being vented at side;(4) wheel disc throat leading edge under relevant temperature, the material yield strength at exhaust side maximum radial stress are obtained;(5) margin of safety for calculating wheel disc throat leading edge, being vented at side maximum radial stress, using equal strength reserve factor as constraint condition, optimization wheel disc throat leading edge, the geometric configuration for being vented side.The present invention is optimized by the equal-intensity theory to centrifugal compressor wheel disc laryngeal structure, improves the structure utilization rate of centrifugal compressor leaf dish.

Description

Centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory
Technical field
The invention belongs to centrifugal compressor wheel disc design field, it is related to a kind of centrifugal compressor wheel disc laryngeal structure optimization and sets Meter method, in particular to a kind of centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory.
Background technique
Gas-turbine unit is a kind of highly complex and accurate thermal machine, is mainly used for providing for aircraft dynamic Power.As the heart of aircraft, it is known as " jewel on modern industry imperial crown ", is related to a large amount of front subject and basic subject, It directly affects the performance, reliability and economy of aircraft, is the important embodiment of a national science and technology, industry and military capability of the country.
Main three big components of gas-turbine unit are compressor, combustion chamber and turbine.The main function of compressor is It is done work using high-speed rotating blade to air to improve the pressure of air.Compressor has axial-flow type and centrifugal two types, Centrifugal compressor have it is small in size, single stage supercharging than it is high the features such as, be widely used in the engines such as small-sized turbofan, whirlpool spray, whirlpool axis.
Wheel disc is the main load-bearing part of engine rotor, is equipped with blade in wheel rim, when rotating at high speed, wheel disc is subjected to The centrifugal load of blade at wheel rim, while also subject to the centrifugal load of wheel disc itself.According to the loaded and stress distribution of wheel disc Feature, wheel disc disc usually will appear laryngeal structure.
At this stage, when wheel disc laryngeal structure designs, it is believed that throat section is consistent from air inlet side to exhaust side temperature, I.e. without axial temperature difference, wheel disc laryngeal structure is designed according to the method for iso-stress along axial direction.And in the case of being actually on active service, centrifugation pressure Mechanism of qi wheel disc is thicker, and blade pressure ratio is high, and throat's inlet and outlet side is caused to form certain axial temperature difference, and air inlet side temperature is low, Exhaust side temperature is high, and the yield strength of material is often reduced as temperature increases, so designed according to iso-stress, it will necessarily There are some field strengths deposit is excessive, and some field strengths are laid in lesser situation and are in other words wanted meeting structural strength It asks down, structural material performance cannot be made full use of according to the design method of iso-stress, there are also very big optimization spaces for structure.
Summary of the invention
For the drawbacks described above and deficiency for overcoming the prior art, the centrifugation pressure based on equal-intensity theory that the present invention provides a kind of Throat's leading edge maximum stress can be designed larger, throat row by mechanism of qi wheel disc laryngeal structure optimum design method, this method Maximum stress design in gas side is smaller, and the margin of safety on such throat both sides is suitable, can both make full use of structural material performance, Wheeling disk structure weight can be effectively reduced again, improve the overall structure performance of centrifugal compressor wheeling disk structure.
The present invention is technical solution used by solving its technical problem are as follows:
A kind of centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory, which is characterized in that should Method includes the following steps:
SS1. based on the two-dimensional geometry model of centrifugal compressor wheeling disk structure, centrifugal compressor wheeling disk structure finite element is generated Model;
SS2. the centrifugal compressor wheeling disk structure finite element model generated based on step SS1 inputs centrifugal compressor wheel disc The density of structural material, the elasticity modulus varied with temperature and thermal expansion coefficient, with the structure temperature under most harsh design conditions Field, centrifugal force and chamber pressure are inputted as load, are constrained its axial and circumferential displacement boundary conditions, are completed to centrifugal compressor wheel disc The analysis and solution of structural static strength;
SS3. the maximum radial stress S of centrifugal compressor wheel disc throat leading edge is extractedX1And its corresponding temperature TSX1, extract The maximum radial stress S on centrifugal compressor wheel disc throat exhaust sideX2And its corresponding temperature TSX2
SS4. according to the corresponding relationship of the temperature of centrifugal compressor wheeling disk structure material and yield strength, T is respectively obtainedSX1 And TSX2The yield strength σ of corresponding centrifugal compressor wheeling disk structure material1And σ2
SS5. the margin of safety coefficient F for calculating separately wheel disc throat leading edge, being vented at side maximum radial stress1、F2, In, F11/SX1, F22/SX2
SS6. using wheel disc laryngeal structure leading edge, be vented side geometric configuration as optimized variable, with equal strength reserve factor It is excellent to establish centrifugal compressor wheel disc laryngeal structure to minimize centrifugal compressor wheeling disk structure weight as target for constraint condition Change designs a model, final to realize the centrifugal compressor wheel disc laryngeal structure optimization design based on equal-intensity theory.
Preferably, in the step SS1, the two-dimensional geometry model based on centrifugal compressor wheeling disk structure is single by definition Element type, grid division construct centrifugal compressor wheeling disk structure finite element model.
Preferably, in the step SS2, the density of centrifugal compressor wheeling disk structure material, the springform varied with temperature Amount and thermal expansion coefficient, are obtained by Materials Handbook.
Preferably, in the step SS3, most harsh design conditions, which refer to be centrifuged under the high rotary speed working state of high temperature, calms the anger The maximum operating condition of machine laryngeal structure axial temperature difference.
Preferably, in the step SS4, the temperature of centrifugal compressor wheeling disk structure material is corresponding with yield strength to be closed System, is obtained by Materials Handbook.
Preferably, in the step SS6, centrifugal compressor wheel disc laryngeal structure mathematical optimization models are shown below:
Design variable X=(x1,x2)
Optimization aim min f=mass (x1,x2)
Constraint condition F1-F2=0
F1,F1≥Fcriterion
Wherein, x1And x2The geometric configuration curve for respectively representing wheel disc laryngeal structure leading edge, being vented side;Mass indicate from Heart air compressor structure weight, it is the function about design variable;FcriterionThe margin of safety coefficient mark required for design criteria Standard is determined according to the design criteria of selection.
The advantages of the present invention over the prior art are that: the centrifugal compressor wheel disc of the invention based on equal-intensity theory Laryngeal structure optimum design method passes through the margin of safety of constraint wheel disc laryngeal structure leading edge and exhaust side maximum radial stress Coefficient optimizes wheel disc laryngeal structure configuration, can meet wheeling disk structure intensity service performance on the basis of, effectively mitigate from Heart compressor disk construction weight is more applicable for wheel disc throat temperature ladder relative to the optimum design method of existing iso-stress Spend higher temperature loading situation.
Detailed description of the invention
Fig. 1 is that the centrifugal compressor wheel disc laryngeal structure optimum design method of the invention based on equal-intensity theory realizes stream Cheng Tu;
Fig. 2 is the targeted centrifugal compressor wheeling disk structure two-dimensional finite element model schematic diagram of the present invention;
Fig. 3 is the temperature field cloud atlas of the targeted most harsh design conditions of centrifugal compressor wheeling disk structure of the present invention;
Fig. 4 is that the radial stress before the targeted centrifugal compressor wheel disc laryngeal structure optimization of the present invention is distributed isopleth Figure;
Fig. 5 is the targeted centrifugal compressor wheel disc laryngeal structure leading edge of the present invention and the optimization front and back comparison of exhaust side Figure;
Fig. 6 is that the radial stress after the targeted centrifugal compressor wheel disc laryngeal structure optimization of the present invention is distributed isopleth Figure.
Specific embodiment
The centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory that the invention proposes a kind of is The characteristics of more fully understanding the invention and its actual applicability of engineering realized according to implementing procedure as shown in Figure 1 To the optimization design of certain centrifugal compressor wheel disc laryngeal structure, comprising the following steps:
SS1. based on the two-dimensional geometry model of centrifugal compressor wheeling disk structure, definition unit type, grid division, generate from Heart compressor disk structural finite element model, as shown in Figure 2;
SS2. the material according to selected by centrifugal compressor wheel disc consults Materials Handbook, obtains density, varies with temperature The material parameters such as elasticity modulus and thermal expansion coefficient, input the structure temperature field under most harsh design conditions as shown in Figure 3, from Mental and physical efforts and chamber pressure;Its axial and circumferential displacement boundary conditions is constrained, the analysis to centrifugal compressor wheeling disk structure static strength is completed It solves, the radial stress distribution for obtaining centrifugal compressor laryngeal structure before optimizing is as shown in Figure 4.Most harsh design conditions refer to The maximum operating condition of centrifugal compressor laryngeal structure axial temperature difference under the high rotary speed working state of high temperature.
SS3. the maximum radial stress and its corresponding temperature for extracting centrifugal compressor wheel disc throat leading edge, are denoted as S respectivelyX1 And TSX1, the maximum radial stress and its corresponding temperature on centrifugal compressor wheel disc throat exhaust side are extracted, is denoted as S respectivelyX2And TSX2
SS4. according to Materials Handbook, T is obtainedSX1And TSX2The surrender of the corresponding centrifugal compressor wheeling disk structure material of temperature is strong Degree, is denoted as σ respectively1And σ2
SS5. the margin of safety coefficient for calculating wheel disc throat leading edge, being vented at side maximum radial stress, is denoted as F respectively1 And F2, wherein F11/SX1, F22/SX2
SS6. using wheel disc laryngeal structure leading edge, be vented side geometric configuration as optimized variable, with equal strength reserve factor It establishes the centrifugation being shown below to minimize centrifugal compressor wheeling disk structure weight as objective function for constraint condition and calms the anger Wheel disk laryngeal structure mathematical optimization models:
Design variable X=(x1,x2)
Optimization aim min f=mass (x1,x2)
Constraint condition F1-F2=0
F1,F1≥Fcriterion
Wherein, x1And x2The geometric configuration curve for respectively representing wheel disc laryngeal structure leading edge, being vented side;Mass indicate from Heart air compressor structure weight, it is the function about design variable;FcriterionThe margin of safety coefficient mark required for design criteria Standard, here Fcriterion=1.25.Finally, the centrifugal compressor wheel disc laryngeal structure optimization design based on equal-intensity theory is realized, Laryngeal structure geometric configuration is with the comparison before optimization as shown in figure 5, structural weight reduction 200g, the structure after optimization are radially answered after optimization Power distribution is as shown in fig. 6, be increased to 528MPa by 407MPa compared to throat's leading edge radial stress before optimizing, stress improves 30%.Throat is vented side radial stress and is increased to 390MPa by 372MPa, and stress improves 5%.Throat's inlet and outlet become after optimization Radial stress surrender reserve factor is equal, is 1.54, meets F1=F2>=1.25 criterion calls.Leading edge is radial before optimizing Yield stress reserve factor is 2.0, and exhaust side radial stress surrender reserve factor is 1.6, inlet and outlet side radial stress before optimizing Deposit difference is larger.
In conclusion the centrifugal compressor wheel disc laryngeal structure optimization design side proposed by the present invention based on equal-intensity theory Method, this method is using centrifugal compressor wheel disc throat leading edge, exhaust side geometric configuration as optimization design variable, with equal strength deposit Coefficient is constraint condition, to minimize centrifugal compressor wheeling disk structure weight as optimization object function, realizes and is meeting intensity Effective loss of weight of centrifugal compressor wheeling disk structure on the basis of it is required that.This method and other methods have compatibility, and physical significance is bright It is really, subsequent that based on the institute to mention the optimum results that method obtains more efficient.
The above is only presently preferred embodiments of the present invention, are not limited in any way to protection scope of the present invention;It can Expanded application in similar structures similar to the optimization design field of the wheel disc class intensity of Temperature Distribution, it is all using equivalents or to wait The technical solution of effect replacement and formation, all falls within rights protection scope of the present invention.
Part of that present invention that are not described in detail belong to the well-known technology of those skilled in the art.

Claims (6)

1. a kind of centrifugal compressor wheel disc laryngeal structure optimum design method based on equal-intensity theory, which is characterized in that the party Method realizes that steps are as follows:
SS1. based on the two-dimensional geometry model of centrifugal compressor wheeling disk structure, centrifugal compressor wheeling disk structure finite element mould is generated Type;
SS2. the centrifugal compressor wheeling disk structure finite element model generated based on step SS1 inputs centrifugal compressor wheeling disk structure The density of material, the elasticity modulus varied with temperature and thermal expansion coefficient, under most harsh design conditions structure temperature field, from Mental and physical efforts and chamber pressure are inputted as load, are constrained its axial and circumferential displacement boundary conditions, are completed to centrifugal compressor wheeling disk structure The analysis and solution of static strength;
SS3. the maximum radial stress S of centrifugal compressor wheel disc throat leading edge is extractedX1And its corresponding temperatureExtract centrifugation The maximum radial stress S on compressor disk throat exhaust sideX2And its corresponding temperature
SS4. it according to the corresponding relationship of the temperature of centrifugal compressor wheeling disk structure material and yield strength, respectively obtainsWithThe yield strength σ of the corresponding centrifugal compressor wheeling disk structure material of temperature1And σ2
SS5. the margin of safety coefficient F for calculating separately wheel disc throat leading edge, being vented at side maximum radial stress1、F2, wherein F11/SX1, F22/SX2
SS6. using wheel disc laryngeal structure leading edge, be vented side geometric configuration as optimized variable, be about with equal strength reserve factor Beam condition is established the optimization of centrifugal compressor wheel disc laryngeal structure and is set to minimize centrifugal compressor wheeling disk structure weight as target Model is counted, it is final to realize the centrifugal compressor wheel disc laryngeal structure optimization design based on equal-intensity theory.
2. the method according to the claims, which is characterized in that in the step SS1, be based on centrifugal compressor wheel disc The two-dimensional geometry model of structure constructs centrifugal compressor wheeling disk structure finite element mould by definition unit type, grid division Type.
3. the method according to the claims, which is characterized in that in the step SS2, centrifugal compressor wheeling disk structure The density of material, the elasticity modulus varied with temperature and thermal expansion coefficient, are obtained by Materials Handbook.
4. the method according to the claims, which is characterized in that in the step SS3, most harsh design conditions refer to The maximum operating condition of centrifugal compressor laryngeal structure axial temperature difference under the high rotary speed working state of high temperature.
5. the method according to the claims, which is characterized in that in the step SS4, centrifugal compressor wheeling disk structure The temperature of material and the corresponding relationship of yield strength, are obtained by Materials Handbook.
6. the method according to the claims, which is characterized in that in the step SS6, centrifugal compressor wheel disc throat Optimal Structure Designing model is shown below:
Design variable X=(x1,x2)
Optimization aim min f=mass (x1,x2)
Constraint condition F1-F2=0
F1,F1≥Fcriterion
Wherein, x1And x2The geometric configuration curve for respectively representing wheel disc laryngeal structure leading edge, being vented side;Mass indicates centrifugation pressure Mechanism of qi construction weight, it is the function about design variable;FcriterionFor design criteria require margin of safety factor standard, It is determined according to the design criteria of selection.
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RU2600213C1 (en) * 2015-05-07 2016-10-20 Владимир Александрович Грибановский Centrifugal compressor impeller from composite material and method of making thereof
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Publication number Priority date Publication date Assignee Title
CN103953579A (en) * 2014-04-24 2014-07-30 中国科学院工程热物理研究所 Gas compressor rotor blade with top slit and design method
RU2600213C1 (en) * 2015-05-07 2016-10-20 Владимир Александрович Грибановский Centrifugal compressor impeller from composite material and method of making thereof
CN107679270A (en) * 2017-08-28 2018-02-09 西北工业大学 Centrifugal compressor Optimization Design and system

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