CN109941862A - A kind of T-type sky rail and its corresponding production method - Google Patents

A kind of T-type sky rail and its corresponding production method Download PDF

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Publication number
CN109941862A
CN109941862A CN201910322588.5A CN201910322588A CN109941862A CN 109941862 A CN109941862 A CN 109941862A CN 201910322588 A CN201910322588 A CN 201910322588A CN 109941862 A CN109941862 A CN 109941862A
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CN
China
Prior art keywords
bottom plate
rail
track
type sky
rail portion
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Pending
Application number
CN201910322588.5A
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Chinese (zh)
Inventor
沈晨斌
陆金菊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Haosheng Elevator Guideway Co Ltd
Original Assignee
Zhejiang Haosheng Elevator Guideway Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Zhejiang Haosheng Elevator Guideway Co Ltd filed Critical Zhejiang Haosheng Elevator Guideway Co Ltd
Priority to CN201910322588.5A priority Critical patent/CN109941862A/en
Publication of CN109941862A publication Critical patent/CN109941862A/en
Pending legal-status Critical Current

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Abstract

The present invention provides a kind of T-type sky rail, make the inner cavity of rail portion be it is hollow, reduce overall weight relative to physical member, reduce the lifting installation difficulty of counter weight guide track, so that overall cost reduces;Relative to existing hollow T-type track, intensity is more preferable.First bottom plate is located remotely from one end arrangement of rail portion, second bottom plate includes two pieces of second side bottom plates being arranged symmetrically relative to the width direction center vertical plane of the first bottom plate, the outside bending of every piece of second side bottom plate connects the corresponding outside of the first bottom plate, rail portion includes two sides track plates, track end plate, two sides track plates parallel arrangement, two sides track plates are perpendicular to the first backplane, two sides track plates inner end passes through the inside of second side bottom plate of transition arc side connection respective side respectively, it is connected as one between the outer end of two sides track plates by track end plate, the inner cavity of rail portion is cavity structure, track end plate is the slab construction for being parallel to the first backplane.

Description

A kind of T-type sky rail and its corresponding production method
Technical field
The present invention relates to the technical field of elevator mounting structure, specially a kind of T-type sky rail, the present invention also provides the skies The production method of rail.
Background technique
Existing elevator structure comprising have independent counterweight, carriage, carriage is installed on bracket, to refitting Set and need to be arranged independent vertically to running track, counterweight track is T-type track, existing T-type track include physical member and The hollow T-type track of the model TK5A of bottom parts hollow out.
The wherein T-type track of physical member, overall weight is big, increases counter weight guide track lifting installation difficulty, and existing The roughness on the surface of the T-type track of entity structure is relatively large so that elevator run when guide shoe serious wear;
And the hollow T-type track of the model TK5A of bottom parts hollow out, due to the portion of floor part connection track inner cavity Be divided into it is hollow, intensity be not it is very good, and existing hollow T-type track production when, after plate bent into shape, then half-and-half at Product progress is zinc-plated, and quality cannot be guaranteed, and makes a large amount of waste water of subsequent generation, is unfavorable for environmental protection.
Summary of the invention
In view of the above-mentioned problems, making the inner cavity of rail portion is closed hollow the present invention provides a kind of T-type sky rail, It reduces overall weight relative to physical member, reduces the lifting installation difficulty of counter weight guide track, and the surface of rail portion Roughness is small so that elevator run when guide shoe abrasion it is small, further, since the inner cavity of rail portion be it is hollow, make integral into This reduction;And it relative to existing hollow T-type track, intensity is more preferable.
A kind of T-type sky rail, it is characterised in that: it includes bottom plate, rail portion, and the rail portion is located at the bottom plate Width direction center lordosis forms T-type structure, and the bottom plate includes the first bottom plate, the second bottom plate, first bottom plate position Arrange that second bottom plate includes two pieces of width directions relative to first bottom plate in one end far from the rail portion Second side bottom plate that center vertical plane is arranged symmetrically, the outside bending of every piece of second side bottom plate connect first bottom plate Corresponding outside, the rail portion include two sides track plates, track end plate, the two siding track guidance tape parallel arrangements, two sides For track plates perpendicular to first backplane, two siding track guidance tape inner ends pass through the institute of transition arc side connection respective side respectively The inside of second side bottom plate is stated, is connected as one between the outer end of the two siding track guidance tapes by the track end plate, it is described The inner cavity of rail portion is cavity structure, and the track end plate is the slab construction for being parallel to the first backplane.
It is further characterized by:
It is close to setting between every piece of second side bottom plate and the opposite end face of first bottom plate, it is ensured that the entirety of bottom plate Intensity;
Be provided with convex flanging between the corresponding outside of the outside of second side bottom plate and first bottom plate, it is described on Convex flanging is located in space corresponding to rail portion described in and is parallel to rail portion arrangement, and the convex flanging is true The accurate positionin of pressure maintaining guide block, securely press fitting;
The transition arc side only includes guiding arc side, and the inside of second side bottom plate connects respective side by guiding arc side The siding track guidance tape interior end edge;
The transition arc side specifically includes guiding arc side, indent arc side, and the inside of second side bottom plate passes through guiding arc Side connects the interior end edge of the siding track guidance tape of respective side, is arranged at the siding track guidance tape and the link position for being oriented to arc side There is indent arc side, the indent arc side is for reinforcing the bonding strength between second side bottom plate, siding track roadside while naked eyes being arranged Visible positioning, it is ensured that the subsequent size calibration that can be installed;
The bottom plate is alongst respectively arranged with several perforative positioning relative to the two sides of the rail portion Hole, the location hole is for the vertical connections in affixed hoistway.
The entire T-type sky rail is one piece of galvanized sheet width direction bending production molding, the width side of first bottom plate It is at welded connecting to center, it is ensured that total is solid and reliable, and product is made to no longer need to carry out subsequent zincincation, it is ensured that The quality of product, and make manufacturing process environmentally friendly;
The galvanized sheet with a thickness of 1.0mm~4.0mm.
A kind of production method of T-type sky rail, it is characterised in that: by galvanized sheet according to the spreading width of preset T-type sky rail Size is cut, and the galvanized sheet bending and molding by corresponding width is the structure with inner cavity, will finally by high frequency butt welding Seam welds positioned at the first baseplate width direction center, so that forming closed hollow guide rail.
It is further characterized by: after integrally welded structure, T-type sky rail is carried out by school by the mold of corresponding model Directly, so that becoming finished product T-type sky rail;
The bending molding process of the galvanized sheet is specially cold roll forming;
Cold roll forming, being applied in combination for high frequency butt welding enhance bending resistance interface modulus.
After adopting the structure of the invention, due to being connected as one between the outer end of siding track guidance tape by track end plate, rail The inner cavity of road part is closed cavity structure, reduces overall weight relative to physical member, reduces the lifting of cage guide Installation difficulty;And since rail portion includes two sides track plates, track end plate, two sides track plates parallel arrangement, two sides track plates It perpendicular to the first backplane, is connected as one, is made and guide shoe by track end plate between the outer end of two sides track plates The two sides track plates of contact are slab construction, and the surface roughness of slab construction can be controlled effectively, it can be ensured that rail portion The roughness on surface is small, and then guide shoe abrasion is small when elevator operation;Further, since the inner cavity of rail portion be it is hollow, make Overall cost reduces;And relative to existing hollow T-type track, bottom plate is enclosed construction and is double-layer structure, and intensity is more It is good.
Detailed description of the invention
Fig. 1 is the main view schematic diagram of specific embodiments of the present invention one;
Fig. 2 is the main view schematic diagram of specific embodiments of the present invention two;
Fig. 3 is the main view schematic diagram of specific embodiments of the present invention three;
Fig. 4 is this Fig. 1, the vertical view figure structure schematic representation of Fig. 3 (length direction is the default technique of painting of fracture);
Title corresponding to serial number is as follows in figure:
Bottom plate 1, the first bottom plate 11, second side bottom plate 12, bending 13, convex flanging 14, rail portion 2, siding track guidance tape 21, Track end plate 22, inner cavity 3, guiding arc side 4, indent arc side 5, location hole 6,7 at welded connecting.
Specific embodiment
A kind of T-type sky rail, is shown in Fig. 1-Fig. 4: it includes bottom plate 1, rail portion 2, and rail portion 2 is located at the width of bottom plate 1 Direction center lordosis forms T-type structure, and bottom plate 1 includes the first bottom plate 11, the second bottom plate, and the first bottom plate 11 is located remotely from One end of rail portion 2 arranges that the second bottom plate includes that two pieces of width direction center vertical planes relative to the first bottom plate 11 are symmetrical Second side bottom plate 12 of arrangement, the outside bending of every piece of second side bottom plate 12 connect the corresponding outside of the first bottom plate 11, orbit portion Dividing 2 includes two sides track plates 21, track end plate 22, and two sides track plates 21 are arranged in parallel, and two sides track plates 21 are perpendicular to the first bottom Plate 11 arranges that track plates 21 inner end in two sides passes through the inside of second side bottom plate 12 of transition arc side connection respective side, two sides respectively It is connected as one between the outer end of track plates 21 by track end plate 22, the inner cavity 3 of rail portion 2 is cavity structure, track End plate 22 is the slab construction for being parallel to the first bottom plate 11 arrangement.
It is close to setting between every piece of second side bottom plate 12 and the opposite end face of the first bottom plate 11, it is ensured that the entirety of bottom plate 1 is strong Degree;
Bottom plate 1 is alongst respectively arranged with several perforative location holes 6 relative to the two sides of rail portion 2, fixed Position hole 6 is for the vertical connections in affixed hoistway.
Entire T-type sky rail is one piece of galvanized sheet width direction bending production molding, and the width direction center of the first bottom plate is 7 at welded connecting, it is ensured that total is solid and reliable;
Galvanized sheet with a thickness of 1.0mm~4.0mm.
Specific embodiment one is shown in that the outside bending 13 of Fig. 1: every piece second side bottom plate 12 connects outside the correspondence of the first bottom plate 11 Side, transition arc side specifically include guiding arc side 4, indent arc side 5, and the inside of second side bottom plate 12 passes through the guiding connection pair of arc side 4 The interior end edge of the siding track guidance tape 21 of side is answered, is provided with indent arc side 5 at siding track guidance tape 21 and the link position of guiding arc side 4, it is interior Concave arc side 5 is used to reinforce the bonding strength between second side bottom plate 12, siding track guidance tape 21 while macroscopic positioning is arranged, Ensure the subsequent size calibration that can be installed.
It is set between specific embodiment two, the outside for seeing Fig. 2: every piece second side bottom plate 12 and the corresponding outside of the first bottom plate 11 It is equipped with convex flanging 14, convex flanging 14 is towards being located in space corresponding to rail portion 2 and be parallel to 2 cloth of rail portion It sets, convex flanging 14 ensures to press the accurate positionin of guide block, securely press fitting, and transition arc side specifically includes guiding arc side 4, indent arc side 5, the inside of second side bottom plate 12 connects the interior end edge of the siding track guidance tape 21 of respective side, 21 He of siding track guidance tape by guiding arc side 4 It is oriented at the link position of arc side 4 and is provided with indent arc side 5, indent arc side 5 is for reinforcing second side bottom plate 12, siding track guidance tape 21 Between bonding strength, macroscopic positioning is set simultaneously, it is ensured that the subsequent size calibration that can be installed.
Specific embodiment three is shown in Fig. 3, and the outside bending 13 of every piece of second side bottom plate 12 connects outside the correspondence of the first bottom plate 11 Side, transition arc side only include guiding arc side 4, and the inside of second side bottom plate 12 connects the institute of respective side by guiding arc side 4 The interior end edge of siding track guidance tape 21 is stated, structure is simple, easy to make.
A kind of production method of T-type sky rail: galvanized sheet is cut out according to the spreading width size of preset T-type sky rail It cuts, the galvanized sheet cold roll forming by corresponding width is the structure with inner cavity, will be located at the first bottom finally by high frequency butt welding The seam welds of board width direction center, so that forming closed hollow guide rail.
After integrally welded structure, T-type sky rail is straightened by the mold of corresponding model, so that becoming finished product T-type Empty rail.
Cold roll forming, being applied in combination for high frequency butt welding enhance bending resistance interface modulus.
The bottom plate of the T-type track to complete is embedded in the installation groove of vertical connections, so that being formed forced Floor structure effectively reduces noise when elevator operation.
Due to being connected as one between the outer end of siding track guidance tape by track end plate, the inner cavity of rail portion is cavity knot Structure reduces overall weight relative to physical member, reduces the lifting installation difficulty of cage guide;And due to orbit portion subpackage Two sides track plates, track end plate are included, two sides track plates parallel arrangement, two sides track plates are perpendicular to the first backplane, two siding tracks It is connected as one between the outer end of guidance tape by track end plate, with the two sides track plates that guide shoe contacts to be galvanized sheet, The surface roughness of galvanized sheet can be controlled effectively, it can be ensured that the roughness on the surface of rail portion is small, and then when elevator operation Guide shoe abrasion is small, and the production quality of track is good;Further, since the inner cavity of rail portion be it is hollow, in price can be than reality Body part counter weight guide track reduces by 20% or more cost;And relative to existing hollow T-type track, bottom plate is enclosed construction and is Double-layer structure, intensity are more preferable;Due to passing through the direct processing and fabricating of galvanized sheet, it is ensured that total is solid and reliable, to produce Product no longer need to carry out subsequent zincincation, it is ensured that the quality of product, and make manufacturing process environmentally friendly.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (10)

1. a kind of T-type sky rail, it is characterised in that: it includes bottom plate, rail portion, and the rail portion is located at the width of the bottom plate It spends direction center lordosis, form T-type structure, the bottom plate includes the first bottom plate, the second bottom plate, and first bottom plate is located at One end far from the rail portion arranges that second bottom plate includes in two pieces of width directions relative to first bottom plate Second side bottom plate that heart vertical plane is arranged symmetrically, the outside bending of every piece of second side bottom plate connect pair of first bottom plate Outside is answered, the rail portion includes two sides track plates, track end plate, the two siding track guidance tape parallel arrangements, two siding tracks For guidance tape perpendicular to first backplane, two siding track guidance tape inner ends pass through the described of transition arc side connection respective side respectively The inside of second side bottom plate is connected as one between the outer end of the two siding track guidance tapes, the rail by the track end plate The inner cavity of road part is cavity structure, and the track end plate is the slab construction for being parallel to the first backplane.
2. a kind of T-type sky rail as described in claim 1, it is characterised in that: every piece of second side bottom plate and first bottom It is close to setting between the opposite end face of plate.
3. a kind of T-type sky rail as described in claim 1, it is characterised in that: the outside of second side bottom plate and described first Convex flanging is provided between the corresponding outside of bottom plate, the convex flanging is located at space corresponding to rail portion towards described It is interior and be parallel to rail portion arrangement.
4. a kind of T-type sky rail as claimed in claim 1 or 3, it is characterised in that: the transition arc side only includes guiding arc side, The inside of second side bottom plate connects the interior end edge of the siding track guidance tape of respective side by guiding arc side.
5. a kind of T-type sky rail as claimed in claim 1 or 3, it is characterised in that: the transition arc side specifically includes guiding arc Side, indent arc side, the inside of second side bottom plate connect the interior end edge of the siding track guidance tape of respective side by guiding arc side, It is provided with indent arc side at the siding track guidance tape and the link position of the guiding arc side, the indent arc side is for reinforcing second Macroscopic positioning is arranged in bonding strength between side bottom plate, siding track roadside simultaneously.
6. a kind of T-type sky rail as claimed in claim 1 or 3, it is characterised in that: the bottom plate is alongst relative to institute The two sides for stating rail portion are respectively arranged with several perforative location holes.
7. a kind of T-type sky rail as described in claim 1, it is characterised in that: the entire T-type sky rail is one piece of zinc-plated board width Direction bending production molding, the width direction center of first bottom plate are at welded connecting.
8. a kind of production method of T-type sky rail, it is characterised in that: by galvanized sheet according to the spreading width ruler of preset T-type sky rail Little progress row is cut, and is the structure with inner cavity by the galvanized sheet bending and molding of corresponding width, finally by high frequency butt welding by position Seam welds in the first baseplate width direction center, so that forming closed hollow guide rail.
9. a kind of production method of T-type sky rail as claimed in claim 8, it is characterised in that: after integrally welded structure, pass through T-type sky rail is straightened by the mold of corresponding model, so that becoming finished product T-type sky rail.
10. a kind of production method of T-type sky rail as claimed in claim 8, it is characterised in that: the bending and molding of the galvanized sheet Technique is specially cold roll forming;Cold roll forming, being applied in combination for high frequency butt welding enhance bending resistance interface modulus.
CN201910322588.5A 2019-04-22 2019-04-22 A kind of T-type sky rail and its corresponding production method Pending CN109941862A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111153306A (en) * 2020-02-27 2020-05-15 江苏聚力智能机械股份有限公司 Elevator car guide rail
CN113277401A (en) * 2021-06-18 2021-08-20 杭州优迈科技有限公司 Elevator guide rail and elevator guiding mechanism
CN115258880A (en) * 2022-08-05 2022-11-01 日立电梯(中国)有限公司 Guide limiting mechanism and elevator system

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JPH06341180A (en) * 1992-03-27 1994-12-13 Natl Gypsum Co Shaft wall and horizontal metallic stud therefor
CN201183699Y (en) * 2008-04-11 2009-01-21 张建坤 Closed cross section type hollow guide rail for elevator counterweight
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CN204079158U (en) * 2014-08-22 2015-01-07 吴江全胜机电有限公司 Antitorque transition hollow cage guide
CN204873343U (en) * 2015-07-31 2015-12-16 苏州塞维拉上吴电梯轨道系统有限公司 Hollow elevator guide rail of T type
CN209872053U (en) * 2019-04-22 2019-12-31 浙江浩圣电梯导轨有限公司 Novel T-shaped air rail
CN209872052U (en) * 2019-04-22 2019-12-31 浙江浩圣电梯导轨有限公司 Improved T-shaped air rail
CN209872051U (en) * 2019-04-22 2019-12-31 浙江浩圣电梯导轨有限公司 T-shaped air rail

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06341180A (en) * 1992-03-27 1994-12-13 Natl Gypsum Co Shaft wall and horizontal metallic stud therefor
CN201183699Y (en) * 2008-04-11 2009-01-21 张建坤 Closed cross section type hollow guide rail for elevator counterweight
CN202429829U (en) * 2012-01-04 2012-09-12 苏州塞维拉上吴电梯轨道系统有限公司 Elevator guide rail
CN204079156U (en) * 2014-08-22 2015-01-07 吴江全胜机电有限公司 A kind of hollow cage guide
CN204079158U (en) * 2014-08-22 2015-01-07 吴江全胜机电有限公司 Antitorque transition hollow cage guide
CN204873343U (en) * 2015-07-31 2015-12-16 苏州塞维拉上吴电梯轨道系统有限公司 Hollow elevator guide rail of T type
CN209872053U (en) * 2019-04-22 2019-12-31 浙江浩圣电梯导轨有限公司 Novel T-shaped air rail
CN209872052U (en) * 2019-04-22 2019-12-31 浙江浩圣电梯导轨有限公司 Improved T-shaped air rail
CN209872051U (en) * 2019-04-22 2019-12-31 浙江浩圣电梯导轨有限公司 T-shaped air rail

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111153306A (en) * 2020-02-27 2020-05-15 江苏聚力智能机械股份有限公司 Elevator car guide rail
CN113277401A (en) * 2021-06-18 2021-08-20 杭州优迈科技有限公司 Elevator guide rail and elevator guiding mechanism
CN115258880A (en) * 2022-08-05 2022-11-01 日立电梯(中国)有限公司 Guide limiting mechanism and elevator system

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