CN109941524B - Novel full-automatic buckle capper - Google Patents

Novel full-automatic buckle capper Download PDF

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Publication number
CN109941524B
CN109941524B CN201910219952.5A CN201910219952A CN109941524B CN 109941524 B CN109941524 B CN 109941524B CN 201910219952 A CN201910219952 A CN 201910219952A CN 109941524 B CN109941524 B CN 109941524B
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fixed
sickle
buckle
box body
box
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CN109941524A (en
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龙志吉
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Foshan Shunde Jin Dunlong Automatic Equipment Co ltd
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Foshan Shunde Jin Dunlong Automatic Equipment Co ltd
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Abstract

The invention discloses a novel full-automatic buckle sealing machine, which comprises a box body, wherein a servo motor is fixed on one side of the box body, an output shaft of the servo motor is connected with a speed reducer, an output shaft of the speed reducer is fixedly provided with a gear, the gear is connected with a gear disc in a transmission manner, a first connecting shaft is fixed in the middle of the gear disc, a cam disc is fixed on one side of the first connecting shaft, a first groove arranged on the inner side of the gear disc drives an upper die holder to move up and down, a second groove arranged on the inner side of the cam disc drives a lower die holder to move up and down, a third groove arranged on the outer side of the cam disc drives a rocker arm to move back and forth, and a boss arranged on the outer side of the cam disc drives a swing arm to move left and right. The inside buckle track that is provided with of box, buckle track lower extreme is provided with dials and detains the slider. The structure can realize the work of the whole machine by only using one power mechanism, and has less energy consumption and high working efficiency.

Description

Novel full-automatic buckle capper
Technical Field
The invention belongs to the technical field of dotters, and particularly relates to a novel full-automatic buckle sealing machine.
Background
The packaging colloid, ham and other filling sealing products produced and sold in the market are provided with metal sealing defects at two ends, and equipment for adding sealing rings to the packaging products in the processing of the products is commonly called as a dotter. In view of the above, it is necessary to design an automatic dotter which only needs a power system to transmit power by using a mechanical structure so as to improve the working efficiency.
Disclosure of Invention
The invention aims to provide a novel full-automatic buckle sealing machine, which is powered by a servo motor, and then the power is changed by a cam disc and a gear disc, so that all the work can be completed by only one power mechanism, the energy is saved, and the problems in the background technology are solved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a novel full-automatic buckle capper, includes the box, box one side is fixed with servo motor, servo motor output shaft's tip fixedly connected with speed reducer, the speed reducer is fixed on the box outer wall, speed reducer output shaft's tip fixed with the gear, gear drive is connected with the gear wheel, be fixed with first connecting axle in the middle of the gear wheel, first connecting axle one side is fixed with the cam disc, first connecting axle both ends tip is erect on the lateral wall of box through the bearing, the gear disc inboard is provided with first recess, first recess drive upper die base is movable from top to bottom, the upper die base passes through the bearing and installs inside the box, the cam disc inboard is provided with the second recess, the second recess drive die holder is movable from top to bottom, the die holder is located the below of upper die base, the cam disc outside is provided with the third recess, activity around the third recess drive rocking arm, rocking arm one end is installed left side group and right side group through joint bearing and right side group, the rocking arm is provided with the boss, the swing arm is closely connected with the inside the swing arm, the swing arm is connected with the inside the side of sickle, and is connected with the swing arm, and is closely connected with the swing arm outside the swing arm. The novel box is characterized in that a buckle rail is arranged inside the upper end of the box body, the lower end of the buckle rail is communicated with a buckle protecting cover, a buckle pulling sliding block is arranged at the lower end of the buckle protecting cover, and the buckle pulling sliding block is fixed on a lower die holder through a buckle pulling sliding block fixing seat.
Preferably, the inside buckle track that is provided with of box upper end, buckle track lower extreme intercommunication has the buckle safety cover, buckle safety cover lower extreme is provided with dials the knot slider, it fixes on the die holder through dialling the knot slider fixing base to dial the knot slider, it is provided with the buckle spring bolt to dial knot slider below, the buckle spring bolt is fixed in the inside bottom of box.
Preferably, a discharging frame is arranged on one side of the top end of the box body, a guide shaft is arranged on one side of the discharging frame, and the guide shaft is fixed on the top end of the box body.
Preferably, one side of the upper die holder, which is close to the gear disc, is rotationally connected with a rotating frame, a screw is connected between the rotating frame and the upper die holder in a threaded manner, a tension spring is sleeved on the outer side of the screw, and a nut is connected with the upper end of the screw in a threaded manner.
Preferably, the rocker arm is rotatably connected with an eccentric shaft.
Preferably, a first fixing block is fixed at the end part of the upper die holder far away from the gear disc, a first air cylinder is fixed on the first fixing block, and a blade is fixed at the end part of a piston rod of the first air cylinder.
Preferably, a turntable is arranged at the lower end of the box body, and the turntable is fixed on the base.
Preferably, a second fixing block is arranged on one side of the box body, a rotary rod is connected to the second fixing block in a threaded mode, a locking block is fixed to the rotary rod, and the locking block is clamped on the side wall of the box body.
Preferably, a cylinder mounting seat is fixed on the side wall of one side of the box body far away from the swing arm, a second cylinder is fixed on the cylinder mounting seat, and a pressing block is fixed at the end part of a piston rod of the second cylinder.
Preferably, a locking block is fixed on one side of the box body, which is close to the second air cylinder, a rotating shaft is connected to the inside of the locking block in a rotating mode, a connecting block is fixed on the rotating shaft, a material carrying table is fixed at one end, away from the rotating shaft, of the connecting block, and the material carrying table is located under the material pressing block.
Preferably, a third cylinder is fixed on one side of the lower end of the material carrying table, a material pushing plate is fixedly connected to the end part of a piston rod of the third cylinder, the material pushing plate is hinged to the material carrying table, and a material sliding plate is fixed below one end, far away from the material pushing plate, of the material carrying table.
Preferably, the left sickle set comprises an upper left sickle and a lower left sickle, the right sickle set comprises an upper right sickle and a lower right sickle, and the rocker arm moves left and right through the joint bearing to enable the edges of the upper left sickle and the lower left sickle of the left sickle set to be larger or smaller, and simultaneously enables the edges of the upper right sickle and the lower right sickle of the right sickle set to be larger or smaller.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the servo motor is fixed at one end of the box body, the output shaft of the servo motor is fixedly connected with the input shaft of the reduction gearbox, the end part of the output shaft of the reduction gearbox is fixedly provided with the gear, the gear disc is driven to rotate by the gear, the first groove at the inner side of the gear disc drives the upper die holder to move up and down, the first connecting shaft is driven to rotate by the rotation of the gear disc, the cam disc and the gear disc are driven to synchronously rotate, the second groove at the inner side of the cam disc drives the lower die holder to move up and down, the boss at the outer side of the cam disc drives the swing arm to move left and right, the third groove at the outer side of the cam disc drives the swing arm to move back and forth, the swing arm moves left and right through the joint bearing, the edges of the left upper sickle and the left lower sickle of the left sickle set are enlarged or reduced, and meanwhile, the edges of the right upper sickle and the right lower sickle of the right sickle set are enlarged or reduced by the aid of the servo motor, various actions required by the operation of the button making machine are realized through a mechanical structure, energy consumption is greatly reduced, and cost investment is reduced;
2. According to the invention, through the design of the grooves and the bosses in the cam, the rocker arm and the swing arm are driven to simultaneously cooperate with the upper die holder and the lower die holder to move, so that the buckling speed is increased, and the working efficiency is improved;
3. According to the invention, the rotary table is fixed at the lower end of the box body, the tray is fixed on the base, the fixed block is arranged on one side of the box body, the rotary rod is connected with the fixed block in a threaded manner, the locking block is fixed on the rotary rod and clamped on the side wall of the box body, the box body can be rotated through the rotary table to adjust a proper working position, the working maneuverability is enhanced, the box body and the fixed block can be fixed together by the arrangement of the locking block, the box body and the fixed block are prevented from rotating, and the safety is improved.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is an isometric view of the first invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a first internal block diagram of the present invention;
FIG. 5 is a second internal block diagram of the present invention;
Fig. 6 is a third internal structural diagram of the present invention.
In the figure: 1 box, 2 turntables, 3 bases, 4 servo motors, 5 speed reducers, 6 gears, 7 gear plates, 8 first connecting shafts, 9 cam plates, 10 first grooves, 11 upper die holders, 12 second grooves, 13 lower die holders, 14 bosses, 15 swing arms, 16 third grooves, 17 swing arms, 18 left-side sickles, 181 left-upper sickles, 182 left-lower sickles, 19 right-side sickles, 191 right-upper sickles, 192 right-lower sickles, 20 second connecting shafts, 21 first fixed blocks, 22 first cylinders, 23 blades, 24 buckle rails, 25 buckle shields, 26 buckle bolts, 27 buckle sliders, 28 unreeling frames, 29 guide shafts, 30 cylinder mounting bases, 31 second cylinders, 32 press blocks, 33 slide plates, 34 locking blocks, 35 screws, 36 rotating frames, 37 tension springs, 38 nuts, 39 eccentric shafts, 40 knuckle bearings, 41 springs, 42 buckle slider fixing seats, 43 rotating rods, 44 locking blocks, 45 cylinders, 46 connecting blocks, 47 material carrying tables, 48 third push plates, 49 and 50 second fixed blocks.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a novel full-automatic buckle capper, includes box 1, box 1 one side is fixed with servo motor 4, servo motor 4 output shaft's tip fixedly connected with speed reducer 5, speed reducer 5 is fixed on box 1 outer wall, speed reducer 5 output shaft's end fixing has gear 6, gear 6 transmission is connected with gear plate 7, be fixed with first connecting axle 8 in the middle of the gear plate 7, first connecting axle 8 one side is fixed with cam plate 9, first connecting axle 8 both ends tip is through the bearing frame on box 1's lateral wall, the gear plate 7 inboard is provided with first recess 10, first recess 10 drive upper die base 11 upper and lower activity, upper die base 11 passes through the bearing and installs inside box 1, cam plate 9 inboard is provided with second recess 12, second recess 12 drive die base 13 passes through the bearing and installs inside box 1, die base 13 is located the below of upper die base 11, cam plate 8 one side is fixed with cam plate 9, the left and right side 16 is provided with first recess 16, the swing arm set is provided with the swing arm set of rocker arm 15, the swing arm is connected with the swing arm set 20, the swing arm is connected with the swing arm is provided with the swing arm set 20, the swing arm is connected with the side of swing arm set 20 between the side of the swing arm 15, the side of the swing arm is connected with the side of the swing arm is 20. The inside buckle track 24 that is provided with of box 1 upper end, buckle track 24 lower extreme intercommunication has buckle safety cover 25, buckle safety cover 25 lower extreme is provided with dials knot slider 27, it is fixed on die holder 13 through dialling knot slider fixing base 42 to dial knot slider 27.
Further, the inside buckle track 24 that is provided with of box 1 upper end, buckle track 24 lower extreme intercommunication has buckle safety cover 25, buckle safety cover 25 lower extreme is provided with dials knot slider 27, it is fixed on die holder 13 through dialling knot slider fixing base 42 to dial knot slider 27, it is provided with buckle spring bolt 26 to dial knot slider 27 below, buckle spring bolt 26 is fixed at the inside bottom of box 1. The buckle enters the buckle poking sliding block 27 through the buckle track 24, the buckle poking sliding block 27 pokes the buckle under the driving of the lower die holder 13, the working efficiency is improved, the setting of the buckle track 24 plays a guiding role, and the setting of the buckle protection cover 25 prevents the buckle from being broken due to the fact that the buckle is contacted with the working part inside the box body 1 in the process that the buckle track 24 enters the buckle poking sliding block 27.
Further, a discharging frame 28 is arranged on one side of the top end of the box body 1, a guide shaft 29 is arranged on one side of the discharging frame 28, and the guide shaft 29 is fixed on the top end of the box body 1. The discharging frame 28 is provided with a buckle which enters the buckle track 24 inside the box body 1 along the guide shaft 29 to play a role in guiding.
Further, a rotating frame 36 is rotatably connected to one side, close to the gear disc 7, of the upper die holder 11, a screw rod 35 is in threaded connection with the rotating frame 36, a tension spring 37 is sleeved on the outer side of the screw rod 35, and a nut 38 is in threaded connection with the upper end of the screw rod 35. The downward force and distance of the upper die holder 11 can be adjusted by the nut 38 through the pressure of the screw rod 35 and the tension spring 37, and the tightness of clamping of the buckle can be adjusted.
Further, an eccentric shaft 39 is rotatably connected to the rocker arm 17. The size of the sickle edge can be fine-tuned by turning the eccentric shaft 39.
Further, a first fixing block 21 is fixed at the end part of the upper die holder 11 far away from the gear disc 7, a first air cylinder 22 is fixed on the first fixing block 21, and a blade 23 is fixed at the end part of a piston rod of the first air cylinder 22. The buckled product can be cut off by pushing the blade 23 by the first cylinder 22.
Further, a turntable 2 is installed at the lower end of the box body 1, and the turntable 2 is fixed on the base 3. The position of the box body 1 can be adjusted through the rotary table 2, so that the work is convenient.
Further, a second fixing block 50 is arranged on one side of the box body 1, a rotating rod 43 is connected to the second fixing block 50 in a threaded mode, a locking block 34 is fixed to the rotating rod 43, and the locking block 34 is clamped on the side wall of the box body 1. The box body 1 and the second fixing block 50 are fixedly connected together through the locking block 34, so that the box body 1 is prevented from rotating in the working process, and the safety is improved.
Further, a cylinder mounting seat 30 is fixed on a side wall of the box body 1 far away from the swing arm 15, a second cylinder 31 is fixed on the cylinder mounting seat 30, and a pressing block 32 is fixed at the end part of a piston rod of the second cylinder 31. The second cylinder 31 pushes the pressing block 32 to move downwards, so that the pressing effect is achieved.
Further, a locking block 44 is fixed on one side of the box body 1, which is close to the second air cylinder 31, a rotating shaft 45 is rotatably connected inside the locking block 44, a connecting block 46 is fixed on the rotating shaft 45, a material carrying table 47 is fixed on one end, which is far away from the rotating shaft 45, of the connecting block 46, and the material carrying table 47 is located under the material pressing block 32. When the material is exploded and clean, the material carrying table 47 is rotated away from the box body 1 by rotating the rotating shaft 45, so that the cleaning is convenient.
Further, a third cylinder 48 is fixed at one side of the lower end of the loading platform 47, a pushing plate 49 is fixedly connected to the end portion of a piston rod of the third cylinder 48, the pushing plate 49 is hinged to the loading platform 47, and a sliding plate 33 is fixed below one end, far away from the pushing plate 49, of the loading platform 47. After the product lock catch is finished, the product enters the material loading table 47, a piston rod of the third cylinder 48 pushes the material pushing plate 49 upwards, the material pushing plate 49 pushes the product to the material loading table 47, the product slides out along the material sliding plate 33 under the action of gravity, the automatic discharging is realized, the working efficiency is improved, and the accumulated influence of the product on the work is avoided.
Further, the left sickle set 18 includes an upper left sickle 181 and a lower left sickle 182, the right sickle set 19 includes an upper right sickle 191 and a lower right sickle 192, and the rocker arm 17 moves left and right through the joint bearing 40 to make the edges of the upper left sickle 181 and the lower left sickle 182 of the left sickle set 18 bigger or smaller, and simultaneously make the edges of the upper right sickle 191 and the lower right sickle 192 of the right sickle set 19 bigger or smaller. The sickle knife edge is driven to be bigger and smaller by the movement of the rocker arm 17, so that the extrusion is realized, and the working efficiency is high.
Working principle: firstly, after the position of the box body 1 is adjusted, the locking block 44 is rotated, the locking block 44 is clamped on the side wall of the box body 1, the rotary rod 43 is rotated, the locking block 44 and the second fixed block 50 are fixedly connected together, the whole machine is fixedly locked, a buckle on the discharging frame 28 enters a buckle track 24 in the box body 1 through the guide shaft 29, then enters the poking buckle sliding block 27, the servo motor 4 is started, the speed reducer 5 is driven to rotate, the rotation of the speed reducer 5 drives the gear 6 to rotate, the rotation of the gear 6 drives the gear disc 7 meshed with the gear disc to rotate, the first groove 10 in the inner side of the gear disc 7 drives the upper die holder 11 to move downwards, the rotation of the gear disc 7 drives the first connecting shaft 8 to rotate, the cam disc 9 and the gear disc 7 to synchronously rotate, the second groove 12 in the inner side of the cam disc 9 drives the lower die holder 13 to move upwards, the boss 14 in the outer side of the cam disc 9 drives the left side to move leftwards, the third groove 16 in the outer side of the cam disc 9 drives the rocker arm 17 to move forwards, the rocker arm 17 moves leftwards through the joint bearing 40 to enable the left upper left side of the left side cutter set 18 to be in contact with the lower cutter edge 182 of the sickle, and the sickle segment of the sickle set of the sickle is also pressed by the sickle segment of the sickle set of the sickle bit 192 is changed to be a sickle segment of the sickle bit 192;
Simultaneously, the upper die holder 11 and the lower die holder 13 are closed to enable the buckles to be clamped on two sides of a product to be processed, the boss 14 on the outer side of the cam disc 9 drives the swing arm 15 to drive the right sickle set 19 to move leftwards, the buckle poking sliding block 27 pokes the buckles to move leftwards, the first air cylinder 22 is started to push the blades 23 to move downwards, the product is cut off, separation is achieved, the product falls on the material carrying table 47, the piston rod of the third air cylinder 48 pushes the material pushing plate 49 upwards, the material pushing plate 49 pushes the product out of the material carrying table 47, the product slides down along the material sliding plate 33, all working parts return to the original positions, and the whole working process is completed.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. Novel full-automatic buckle capper, including box (1), its characterized in that: the utility model discloses a rocker arm, including box (1), servo motor (4), speed reducer (5) are fixed to the tip fixedly connected with of servo motor (4) output shaft, speed reducer (5) are fixed on box (1) outer wall, the tip fixedly connected with gear (6) of speed reducer (5) output shaft, gear (6) transmission is connected with gear dish (7), be fixed with first connecting axle (8) in the middle of gear dish (7), first connecting axle (8) one side is fixed with cam dish (9), first connecting axle (8) both ends tip is erect on the lateral wall of box (1) through the bearing, gear dish (7) inboard is provided with first recess (10), first recess (10) drive upper die base (11) are movable from top to bottom, upper die base (11) are installed inside box (1) through the bearing, cam dish (9) inboard is provided with second recess (12), second recess (12) drive die holder (13) are movable from top to bottom, lower die holder (13) are installed through the bearing (13) on the lateral wall of box (1), the rocker arm (16) is located in the front of the three die holder (16), one end of the rocker arm (17) is provided with a left sickle set (18) and a right sickle set (19) through a joint bearing (40), the left sickle set (18) comprises an upper left sickle (181) and a lower left sickle (182), the right sickle set (19) comprises an upper right sickle (191) and a lower right sickle (192), the rocker arm (17) enables the knife edges of the upper left sickle (181) and the lower left sickle (182) of the left sickle set (18) to be enlarged or reduced through the left-right movement of the joint bearing (40), and simultaneously enables the knife edges of the upper right sickle (191) and the lower right sickle (192) of the right sickle set (19) to be enlarged or reduced, so that products are extruded into sections; the cam disc (9) is provided with a boss (14) at the outer side, the boss (14) drives a swing arm (15) to move left and right, the swing arm (15) is tightly contacted with a second connecting shaft (20), the second connecting shaft (20) penetrates through the inside of a right sickle set (19) and is fixedly connected with a left sickle set (18), and a spring (41) is arranged between the end part of one end of the second connecting shaft (20), far away from the swing arm (15), and the side wall of the box body (1); the novel anti-theft box is characterized in that a buckle rail (24) is arranged in the upper end of the box body (1), a buckle protection cover (25) is communicated with the lower end of the buckle rail (24), a buckle pulling slide block (27) is arranged at the lower end of the buckle protection cover (25), and the buckle pulling slide block (27) is fixed on a lower die holder (13) through a buckle pulling slide block fixing seat (42);
the buckle lock tongue (26) is arranged below the poking buckle sliding block (27), and the buckle lock tongue (26) is fixed at the bottom end inside the box body (1).
2. The novel fully automatic snap sealer according to claim 1, wherein: the automatic feeding device is characterized in that a discharging frame (28) is arranged on one side of the top end of the box body (1), a guide shaft (29) is arranged on one side of the discharging frame (28), and the guide shaft (29) is fixed on the top end of the box body (1).
3. The novel fully automatic snap sealer according to claim 1, wherein: one side of the upper die holder (11) close to the gear disc (7) is rotationally connected with a rotating frame (36), a screw rod (35) is connected between the rotating frame (36) and the upper die holder (11) in a threaded mode, a tension spring (37) is sleeved on the outer side of the screw rod (35), and a nut (38) is connected with the upper end of the screw rod (35) in a threaded mode.
4. The novel fully automatic snap sealer according to claim 1, wherein: an eccentric shaft (39) is rotatably connected to the rocker arm (17).
5. The novel fully automatic snap sealer according to claim 1, wherein: the upper die holder (11) is kept away from one end tip of gear disc (7) and is fixed with first fixed block (21), be fixed with first cylinder (22) on first fixed block (21), the tip of first cylinder (22) piston rod is fixed with blade (23).
6. The novel fully automatic snap sealer according to claim 1, wherein: the rotary table (2) is arranged at the lower end of the box body (1), and the rotary table (2) is fixed on the base (3).
7. The novel fully automatic snap sealer according to claim 1, wherein: the novel anti-theft box is characterized in that a second fixing block (50) is arranged on one side of the box body (1), a rotary rod (43) is connected to the second fixing block (50) in a threaded mode, a locking block (34) is fixed to the rotary rod (43), and the locking block (34) is clamped on the side wall of the box body (1).
8. The novel fully automatic snap sealer according to claim 1, wherein: the novel hydraulic cylinder is characterized in that a cylinder mounting seat (30) is fixed on the side wall of one side, far away from the swing arm (15), of the box body (1), a second cylinder (31) is fixed on the cylinder mounting seat (30), and a pressing block (32) is fixed at the end part of a piston rod of the second cylinder (31).
9. The novel fully automatic snap sealer according to claim 1, wherein: one side that box (1) is close to second cylinder (31) is fixed with latch segment (44), the inside rotation of latch segment (44) is connected with pivot (45), be fixed with connecting block (46) on pivot (45), one end that pivot (45) were kept away from to connecting block (46) is fixed with carries material platform (47), carry material platform (47) to be located under pressing material piece (32).
10. The novel fully automatic snap sealer as claimed in claim 9, wherein: a third cylinder (48) is fixed on one side of the lower end of the carrying platform (47), a pushing plate (49) is fixedly connected to the end part of a piston rod of the third cylinder (48), the pushing plate (49) is hinged to the carrying platform (47), and a sliding plate (33) is fixed below one end, far away from the pushing plate (49), of the carrying platform (47).
CN201910219952.5A 2019-03-22 2019-03-22 Novel full-automatic buckle capper Active CN109941524B (en)

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CN109941524B true CN109941524B (en) 2024-05-07

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GB793882A (en) * 1954-12-13 1958-04-23 Gustav Sachsenroeder Improvements in or relating to apparatus for producing a knot in flexible material
CN2349133Y (en) * 1998-09-25 1999-11-17 衡水鸿昊企业有限责任公司 Bayonet closure machine
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