CN109940867B - Improved synchronous register system for plastic floor - Google Patents

Improved synchronous register system for plastic floor Download PDF

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CN109940867B
CN109940867B CN201711387170.XA CN201711387170A CN109940867B CN 109940867 B CN109940867 B CN 109940867B CN 201711387170 A CN201711387170 A CN 201711387170A CN 109940867 B CN109940867 B CN 109940867B
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printing layer
embossing
sensor
roll
embossing roller
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CN109940867A (en
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陆钉毅
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Wuxi Boyu Plastic Machinery Co ltd
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Wuxi Boyu Plastic Machinery Co ltd
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Abstract

The invention discloses an improved synchronous registration system of a plastic floor, which comprises a rolling device and a registration system, wherein the rolling device is electrically connected to an electric control unit and is used for conveying a substrate, a printing layer and a wear-resistant layer to a calender for rolling and forming the plastic floor, the calender is at least provided with an embossing roller for forming concave-convex embossing on the pattern of the printing layer, and the registration system at least comprises a first sensor, a tension regulator and a second sensor; the electronic control unit is internally provided with an operation module, when signals of the first sensor and the second sensor are received, the operation module is utilized to simulate the actuating strokes of the printing layer and the embossing roller, whether embossing is accurately opposite to the patterns of the printing layer when the substrate, the printing layer and the wear-resistant layer are rolled and molded by the embossing roller is judged, and if the printing layer is too fast or too slow, the tension of the printing layer can be adjusted by the tension adjuster to adjust the errors between the embossing of the embossing roller and the patterns of the printing layer.

Description

Improved synchronous register system for plastic floor
Technical Field
The invention relates to the technical field of plastic floor rolling forming, in particular to an improved registration system for three-dimensional patterns of a plastic floor.
Background
The plastic floor is made of plastic materials to replace natural wood, damage to natural resources is reduced, the plastic floor is a trend of development of plastic floor products, patterns on the surface of the plastic floor have a relief three-dimensional effect, and the plastic floor is popular with consumers. It can be known from the prior art that CN2104894 discloses an electromagnetic automatic pattern-aligning and embossing device for plastic floor tiles, as shown in fig. 8, in the prior art, fixed electromagnetic discs 61, 62 are mounted on the shafts at the two ends of a surface wheel 1, and are mounted on a sliding plate 63, a central sensing line 65 and a position and length sensing line 66 are respectively printed at the two sides of a surface 2 wound on the surface wheel 1, and a sensing device 5 is fixedly arranged between the surface wheel 1 and an embossing wheel 4, a central sensing electric eye 64 and a position and length sensing electric eye 67 are arranged on the sensing device 5, a position and length sensing line 71 corresponding to the surface is also arranged at one side of the embossing wheel 4, and a detecting point 72 corresponding to the position and length sensing line is arranged on the end surface of the embossing wheel 4, and a detecting electric eye 73 is arranged. Before the surface 2 and the bottom material 3 are pressed and attached by the embossing wheel 4, the sensing device 5 and the detecting electric eye 73 receive signals and input the signals into the computer, the adjusting unit 60 of the computer calculates the offset, the correcting motor 130 can be driven to rotate forward and backward to move the sliding plate left and right, the sliding plate is processed by the calculating units 70 and 80 and then is conveyed to the electronic calculator 90 for comparison, when the surface 2 is too fast or too slow, the computer controls the magnetic force of the electromagnetic discs 61 and 62 to adjust the rotating speed of the surface wheel 1, and the surface 2 and the embossing wheel 4 synchronously press and attach, so that the plastic floor tile with the printed patterns and the embossed patterns completely attached can be obtained.
In the prior art, the computer must first be sensed by the sensing electric eye 73 through the sensing point 72 outside the embossing wheel 4 to obtain the position signal of the length sensing line 71 of the embossing wheel 4, and then the signals received from the length sensing line 66 on the surface skin and the length sensing line 71 corresponding to the embossing wheel 4 are used as the basis for judgment, so that not only is the composition of the signal sensing equipment complicated, but also the sensing accuracy is unstable, and meanwhile, if the size of the plastic floor is changed, when the embossing wheel 4 is replaced, new length sensing lines and sensing points must be formed on a new embossing wheel, and the inconvenience in replacement operation is increased; in addition, the adjustment of the error value between the corrugated wheel 4 and the skin is an actuating structure for controlling the rotating speed of the skin wheel through the electromagnetic discs 61 and 62, and the control precision and efficiency do not meet the requirements of the current industry.
Another prior art CN 201620778488.5, which was invented by the inventor of the present invention, is shown in fig. 9, and is applied in that a CCD sensor 91 is used to sense color codes and node information on a printing layer 92, although an encoder is used in combination, the number of nodes for determination is limited, so that the determination of an error value cannot be improved, and in adjusting the error value, when the printing layer 92 is conveyed slowly, a controller is used to turn on a heating tube 93 to heat the printing layer 92, so as to shrink the printing layer, thereby increasing the conveying speed of the printing layer 92, however, the printing layer is shrunk by a heating method, so that the error value between the printing layer and an embossing roller cannot be adjusted reliably and stably, and needs to be improved.
Disclosure of Invention
The main objective of the present invention is to provide an improved synchronous pattern matching system for plastic floor, which enables the formation of three-dimensional patterns on plastic floor to utilize more accurate signal sensing and judging technique, so that the embossing of embossing roller and the patterns on printing layer can be more precisely positioned during roll forming, and the constituent elements of sensing and positioning equipment are reduced, thereby reducing the cost and improving the production quality and efficiency.
To achieve the above objects, the present invention provides an improved synchronous registration system for plastic flooring, comprising a rolling device and a registration system electrically connected to an electronic control unit, wherein the rolling device is used for conveying a substrate, a printing layer and a wear layer to a calender for roll-forming the plastic flooring, the calender at least has an embossing roller for embossing the printing layer with concave-convex patterns, the registration system comprises a first sensor, a tension adjuster and a second sensor, wherein: the first sensor is arranged on a conveying path of the printing layer, a plurality of positioning original points are arranged on the outer side edge of the printing layer corresponding to the first sensor at equal intervals according to a preset length distance, the length between each positioning original point and other adjacent positioning original points is based on the circumferential length of the embossing roller so as to form a printing unit, and the first sensor is used for transmitting the information of each positioning original point detected on the printing layer to the electric control unit. The tension regulator is arranged at a proper position on the outer side of the conveying starting end of the printing layer and is used for regulating the tension of the printing layer during conveying. The second sensor is used for sensing the position of the embossing roller when the embossing roller rotates, the circumferential length of the embossing roller is approximately equal to the printing unit length of the printing layer, at least one starting origin point is arranged on the embossing roller, and information of each time the starting origin point is detected is transmitted to the electric control unit by the second sensor. The electric control unit is internally provided with an operation module, and when a sensing signal of each positioning origin of the printing layer is received, the operation module is utilized to perform average segmentation and continuous conveying simulation of a plurality of numbers on each printing unit; and meanwhile, when the electronic control unit receives an initial origin signal of the embossing roller, the operation module is utilized to simulate the circumferential length of the embossing roller to evenly divide a plurality of the embossing roller into a plurality of sections, the number of the sections is the same as the number of the simulated sections of the printing unit, and then the simulated data of the printing layer is compared with the simulated data of the embossing roller to judge whether the embossing of the embossing roller is accurately opposite to the patterns of the printing layer when the substrate, the printing layer and the wear-resistant layer are rolled and molded by the embossing roller, and if the printing layer is too fast or too slow, the tension of the printing layer can be adjusted by the tension adjuster to adjust the errors between the embossing of the embossing roller and the patterns of the printing layer. Therefore, the operation module is used for receiving numerical values of the first sensor and the second sensor to serve as the basis of the simulation division of the printing unit and the embossing roller, the numerical values of the simulation division are compared through simulation conveying, the accurate judgment is achieved, the error between the embossing of the embossing roller and the patterns of the printing layer is adjusted through the tension adjuster and the embossing roller, the number of components of sensing and positioning equipment can be reduced, the roll-formed three-dimensional patterns can be accurately positioned, the cost is reduced, and the production quality and the production efficiency are improved.
The foregoing objects, features and characteristics of the present invention will be understood from the following detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings.
Drawings
FIG. 1 is a plan view of the present invention applied to a six-roll calender.
Fig. 2 is a plan view of the present invention applied to a five-roll calender.
FIG. 3 is a plan view of the vertical four-roll calender of the present invention
FIG. 4 is a schematic view of the electrical connection between the register system and the electronic control unit according to the present invention.
FIG. 5 is a schematic diagram of the operation module simulating the average division of the printing unit according to the present invention.
FIG. 6 is a schematic diagram of an operation module simulating an embossing roll for average division according to the present invention.
FIG. 7 is a schematic diagram showing the comparison between the printing unit of the operation module simulation and the printing unit of the printing layer.
Fig. 8 is a perspective assembly view of a prior art.
Fig. 9 is a combined plan view of another prior art.
Description of reference numerals: 11-a substrate; 12-a print layer; 121. 121' -locating origin; 122-print unit; 13-a wear resistant layer; 20-a rolling device; 21-printing layer rolling and conveying machine; 22-a wear layer rolling and conveying machine; 23-a feed roll; 30-a calender; 31-thickness fixing roller; 32-guide rollers; 33-a laminating roller; 34-an embossing roll; 341-embossing; 342-the starting origin; 35-pre-pasting rollers; 36-a set of guide rollers; 37-conveying rollers; 38-mirror surface roller; 39-positioning the detecting roller; 391-a disc; 392-an encoder; 40-register system; 41-a first sensor; 42-a second sensor; 43-a tension regulator; 44-a third sensor; 45-a fourth sensor; 50-an electronic control unit; 51-an operation module; 1-a skin wheel; 2-epidermis; 3-backing material; 4-an embossing wheel; 5-an induction device; 60-a regulating unit; 61. 62-an electromagnetic disc; 63-a slide plate; 64-center inductive electric eye; 65-center induction line; 66-length sensing lines; 67-position and length sensing electric eye; 71-length induction lines; 72-detection points; 73-detecting electric eye; 130-a correction motor; 70. 80-a calculation unit; 90-an electronic calculator; 91-a CCD sensor; 92-a print layer; 93-heating tube.
Detailed Description
Referring to fig. 1 to 7, the improved synchronous registration system for plastic flooring according to the present invention includes a rolling device 20 for integrally rolling and forming a substrate 11, a printing layer 12 and a wear layer 13 by a continuous feeding method to a rolling machine 30, and a registration system 40 and an electronic control unit 50 for forming a three-dimensional pattern with embossing and pattern registration, wherein:
the rolling device 20 includes a printing layer rolling and feeding machine 21 for conveying the printing layer 12 to the calender 30 and a wear-resistant layer rolling and feeding machine 22 for conveying the wear-resistant layer 13 to the calender 30, and a feeding roller 23 may be disposed at a suitable position for assisting the stability of the conveying when the printing layer 12 and the wear-resistant layer 13 are conveyed.
The calender 30 may be a four-roll, five-roll or six-roll structure, for example, as shown in fig. 1, a thickness-fixing roll 31 for preliminarily fixing the thickness of the substrate 11, a guide roll 32 for preliminarily attaching the printing layer 12 to the substrate 11, an attaching roll 33 for preliminarily attaching the wear-resistant layer 13 to the printing layer 12, and an embossing roll 34 for roll-forming the substrate 11, the printing layer 12 and the wear-resistant layer 13 are assembled on the frame.
Alternatively, as shown in fig. 2, the structure of the horizontal five-roll calender is that a fixed-thickness roll 31, a pre-pasting roll 35 and an embossing roll 34 are arranged on a frame, and the pre-pasting roll 35 guides the printing layer 12 and the wear-resistant layer 13 to the pre-pasting roll 35 by using a guide roll group 36 for pre-pasting.
Alternatively, as shown in fig. 3, it may be a vertical four-roll calender, which has a structure that two feeding rolls 37, a mirror roll 38 and an embossing roll 34 are respectively disposed on the frame from bottom to top. In the three calender 30 structures, the embossing 341 having the same pattern as the surface pattern of the printing layer 12 is formed on the surface of the embossing roll 34, so that when the substrate 11, the printing layer 12 and the wear layer 13 are rolled together, a three-dimensional pattern corresponding to the pattern of the printing layer 12 is formed on the outer surface.
The registration system 40 comprises at least a first sensor 41, a second sensor 42 and a tension adjuster 43, wherein:
the first sensor 41 can be an electric eye or a video camera, and is disposed at the starting position of the conveying path of the printing layer 12, and the printing layer 12 is disposed corresponding to an outer side of the first sensor 41, and a plurality of positioning origins 121 are disposed at equal intervals according to a predetermined length distance, and the length between each positioning origin 121 and the other adjacent positioning origins 121' is based on the circumferential length of the embossing roller 34, so as to form a printing unit 122, and in practical applications, the circumferential length of the embossing roller 34 is preferably slightly greater than the length of the printing unit 122. The first sensor 41 is used to transmit information of each positioning origin 121 of the printing layer 12 to the electronic control unit 50.
The second sensor 42 is used for sensing the angle and position of the embossing roller 34 during rotation, at least a starting origin 342 is disposed at a suitable position of the embossing roller 34, and the second sensor 42 is used to transmit information of each detection of the starting origin 342 to the electronic control unit 50.
The starting origin 342 may be disposed at a suitable position on an outer side of the embossing roller 34, or a rotating shaft on one side is provided with a coaxially rotating disc 391, the disc 391 may be provided with the starting origin 342, the starting origin 342 may be a signal receiving element, the second sensor 42 may emit a light signal, and when the embossing roller 34 rotates, the light signal emitted by the second sensor 42 contacts the starting origin 342 and transmits a sensed signal to the electronic control unit 50. Alternatively, the initial origin 342 can be disposed on an encoder 392, and the encoder 392 can be disposed on a rotating shaft at one side of the embossing roller 34, so that the second sensor 42 can be utilized together with the encoder 392 to sense the origin position of the embossing roller 34 during rotation, and the rotation angle of the embossing roller 34 can be sensed at any time, and the sensed signal can be transmitted to the electronic control unit 50
The tension adjuster 43 is provided at an appropriate position outside of the transport start end of the printed layer 12, and adjusts the tension when the printed layer 12 is transported.
The electronic control unit 50 is electrically connected to the rolling device 20, the calender 30 and the registration system 40, and has a computing module 51, when receiving the sensing signal of each positioning origin 121 of the printing layer 12, the computing module 51 performs a number of average divisions on each printing unit 122, and constructs a simulation state of continuous transportation according to the stroke distance and the transportation speed of the printing layer 12 from the transportation origin to the embossing roller 34.
Meanwhile, when the electronic control unit 50 receives the signal of the initial origin 342 of the embossing roller 34, the operation module 51 is used to simulate the circumferential length of the embossing roller 34 and divide the embossing roller 34 into a plurality of equal parts, and the number of the equal parts is the same as the number of the simulated division of the printing unit 122, so as to compare the simulated data of the printing layer 12 with the simulated data of the embossing roller 34, and determine whether the embossing 34 is exactly opposite to the pattern of the printing layer 12 when the embossing roller 34 rolls and molds the substrate 11, the printing layer 12 and the wear-resistant layer 13, and if the printing layer 12 is too fast or too slow, the tension of the printing layer 12 can be adjusted by the tension adjuster 43, so as to adjust the error between the embossing 341 of the embossing roller 34 and the pattern of the printing layer 12. In principle, the larger the number of divisions of the printing unit 122 and the embossing roller 34, the finer the error determination value, and the more accurate the adjustment.
In addition, when adjusting the error between the emboss 341 of the embossing roller 34 and the pattern of the printed layer 12, besides the adjustment by the tension adjuster 43, the adjustment can also be performed by matching the rotation speed of the embossing roller 34 and increasing the fine adjustment, the fine adjustment of the embossing roller 34 is performed by matching a third or fourth sensor 44, 45 with the positioning detection roller 39 to determine in advance whether there is an error between the emboss 341 of the embossing roller 34 and the pattern of the printed layer 12, if so, the tension of the printed layer 12 is adjusted by the tension adjuster 43, and then the fine adjustment is performed by the rotation speed of the embossing roller 34. The arrangement of the third or fourth sensor 44, 45 and the positioning detection roller 39 varies from one calender 30 to another, wherein:
as shown in fig. 1, if the roll apparatus 20 does not have a pre-pasting roller for pre-pasting the substrate 11, the printing layer 12 and the wear layer 13, the positioning detection roller 39 is disposed on one side adjacent to the embossing roller 34, the diameter of the positioning detection roller 39 is the same as that of the embossing roller 34, so as to have a circumferential length approximately equal to that of the printing unit 122, a second starting origin 391 is disposed at a proper position on one side, a third sensor 44 is disposed outside the second starting origin 391, and the third sensor 44 is configured to transmit information of each detection of the second starting origin 391 to the electronic control unit 50 when the positioning detection roller 39 rotates; when the electronic control unit receives the second starting point 391 signal of the positioning detection roller 39, the operation module 51 is used to simulate the average division of the positioning detection roller 39 into a plurality of numbers, and the number of the numbers is the same as the number of the simulated division of the printing unit 122, so that before the embossing roller 34 presses the printing layer 12, the simulated data of the printing layer is compared with the simulated data of the positioning detection roller 39 to be used as a basis for judging in advance whether the pattern of the printing layer 12 is accurately aligned with the embossings 341 of the embossing roller 34, if the compared data shows that the conveying speed of the printing layer 12 is too fast or slow, besides the tension of the printing layer 12 can be adjusted by the tension adjuster 43, the error between the embossings 341 of the embossing roller 34 and the pattern of the printing layer 12 can be adjusted by fine adjusting the rotating speed of the embossing roller 34.
Or as shown in fig. 2, if the rolling device 20 has a pre-pasting roller 35 for pre-pasting the substrate 11, the printing layer 12 and the wear layer 13, a fourth sensor 45 may be disposed at a suitable position adjacent to the pre-pasting roller 35, after the printing layer 12 is pre-pasted with the substrate 11 and the wear layer 13, the fourth sensor 45 is used to transmit information of each positioning origin 121 of the printing layer 12 to the electronic control unit 50, and after the electronic control unit 50 receives the signal of the positioning origin 121 transmitted by the fourth sensor 45, the actual stroke of the printing layer 12 transmitted from the first sensor 41 to the second sensor 42 is compared with whether the actual stroke is the same as the simulated transmission stroke by the computing module 51, so as to be used as a basis for determining in advance whether the pattern of the printing layer 12 is accurately aligned with the emboss 341 of the embossing roller 34. If the compared data shows that the conveying speed of the printing layer 12 is too fast or slow, the tension of the printing layer 12 can be adjusted by the tension adjuster 43, and the error between the emboss 341 of the embossing roller 34 and the pattern of the printing layer 12 can be adjusted by adjusting the rotation speed of the embossing roller 34.
Therefore, the operation module 51 is used for receiving the numerical values of the first and second sensors 41 and 42 as the basis for the simulation division of the printing unit 122 and the embossing roller, comparing the simulation-divided numerical values through simulation conveying to accurately judge the error between the embossing 341 of the embossing roller 34 and the pattern of the printing layer 12, and adjusting the error through the tension adjuster 43 and the embossing roller 34, so that the components of the sensing and positioning equipment can be reduced, the roll-formed three-dimensional pattern can be accurately positioned, the cost is reduced, and the production quality and efficiency are improved.
The above-mentioned embodiments are merely illustrative of the present invention, and various modifications, modifications and applications of the invention without departing from the spirit of the invention are included in the protection scope of the invention.

Claims (6)

1. The utility model provides a synchronous register system of modified plastic floor, its constitution contains a roll-in equipment and register system of electric connection to the electronic control unit, and this roll-in equipment is used for carrying base plate, printing layer and wearing layer to calender roll-in shaping plastic floor, and this calender has an embossing roll that is used for forming concave convex embossing on the pattern of this printing layer at least, and this register system includes a first sensor, a tension regulator and a second sensor, its characterized in that:
the first sensor is arranged on a conveying path of the printing layer, a plurality of positioning original points are arranged on the outer side edge of the printing layer corresponding to the first sensor at equal intervals according to a preset length distance, the length between each positioning original point and other adjacent positioning original points is based on the circumferential length of the embossing roller so as to form a printing unit, and the first sensor is used for transmitting the information of each positioning original point detected on the printing layer to the electric control unit;
the tension adjuster is arranged outside the conveying starting end of the printing layer and is used for adjusting the tension of the printing layer during conveying;
the second sensor is used for sensing the position of the embossing roller when the embossing roller rotates, the circumferential length of the embossing roller is equal to the printing unit length of the printing layer, at least one starting origin point is arranged on the embossing roller, and information of each time the starting origin point is detected is transmitted to the electric control unit by the second sensor;
the electric control unit is internally provided with an operation module, and when a sensing signal of each positioning origin of the printing layer is received, the operation module is utilized to perform average segmentation and continuous conveying simulation of a plurality of numbers on each printing unit; and meanwhile, when the electronic control unit receives an initial origin signal of the embossing roller, the operation module is utilized to simulate the circumferential length of the embossing roller to evenly divide a plurality of the embossing roller into a plurality of sections, the number of the sections is the same as the number of the simulated sections of the printing unit, and then the simulated data of the printing layer is compared with the simulated data of the embossing roller, so that whether the embossing of the embossing roller is accurately opposite to the patterns of the printing layer or not is judged when the substrate, the printing layer and the wear-resistant layer are rolled and formed by the embossing roller, and if the printing layer is too fast or too slow, the tension of the printing layer is adjusted through the tension adjuster to adjust the errors between the embossing of the embossing roller and the patterns of the printing layer.
2. The improved synchronized registration system for plastic flooring according to claim 1, wherein the circumferential length of the embossing roll is greater than the length of the printing unit.
3. The system of claim 1, wherein the origin point is located at an outer side of the embossing roll, or a coaxially rotating disc is provided on a rotating shaft of one side, the origin point is provided on the disc, the origin point is a signal receiving element, the second sensor emits a light signal, and when the embossing roll rotates, the light signal emitted from the second sensor is used to transmit a sensed signal to the electronic control unit after contacting the origin point.
4. The improved synchronous registration system for plastic floors as claimed in claim 1, wherein the origin point is located on an encoder, the encoder is located on a rotating shaft of one side of the embossing roll, and the second sensor is used in combination with the encoder to sense the origin position of the embossing roll when rotating and sense the rotating angle of the embossing roll at any time.
5. The system of claim 1, wherein if the roll press device does not have a pre-roll for pre-applying the substrate, the printing layer and the wear layer, a positioning detection roll is disposed at a side adjacent to the embossing roll, and the diameter of the positioning detection roll is the same as that of the embossing roll, so as to have a circumferential length equal to the printing unit length, and a second initial origin is disposed at a proper position on one side, and a third sensor is disposed at an outer side relative to the second initial origin for sensing the rotation of the positioning detection roll, so as to transmit information of each time the second initial origin is detected to the electronic control unit; when the electronic control unit receives a second initial origin signal of the positioning detection roller, the operation module is used for simulating the circumferential length of the positioning detection roller to evenly divide a plurality of numbers, the number of the numbers is the same as the number of the simulation division of the printing unit, and further before the embossing roller presses the printing layer, the simulation data of the printing layer is compared with the simulation data of the positioning detection roller to be used as a basis for judging whether the pattern of the printing layer is accurately matched with the embossing of the embossing roller in advance, if the comparison data shows that the conveying speed of the printing layer is too fast or slow, the tension of the printing layer is adjusted by the tension adjuster, and the error between the embossing of the embossing roller and the pattern of the printing layer is adjusted by adjusting the rotating speed of the embossing roller.
6. The system of claim 1, wherein if the rolling device has a pre-pasting roller for pre-pasting the substrate, the printing layer and the wear layer, a fourth sensor is disposed at a suitable position adjacent to the pre-pasting roller, and after the printing layer is pre-pasted with the substrate and the wear layer, the fourth sensor is used to transmit each piece of information of the location origin of the printing layer to the electric control unit, and after the electric control unit receives the location origin signal transmitted from the fourth sensor, the actual travel of the printing layer from the first sensor to the second sensor is compared to the simulated travel of the operation module, so as to determine in advance whether the pattern of the printing layer is accurately aligned with the embossing of the embossing roller, and if the compared data shows that the transmission speed of the printing layer is too fast or slow, the tension of the printing layer is adjusted by the tension adjuster and the error between the embossing of the embossing roller and the pattern of the printing layer is adjusted by adjusting the rotating speed of the embossing roller.
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